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09915
ZPrinter
650
Troubleshooting
Guide
1006: Head x temperature too high
This error is caused by a print head overheating due to low binder flow, poor cleaning of the
print head by the service station or a failed electrical circuit including the print head. This is a
common error when print heads have reached their life expectancy.
Monitor Read-Out or
Secondary
Symptom
Cause / Problem
Solution
Reference
Documents
Heads are getting powder
on them
Out of ZC6
Add ZC6
09577 ZPrinter650 User
Manual
1006: Head x temperature
too high
Expired Binder
Check the expiration date
of the materials in the
machine and custom's
stock.
Sanitize System: DO NOT
USE BLEACH: Use 06965
Sanitation Kit
1006: Head x temperature
too high
Print head not seated
properly / contacts dirty
Clean print head contacts
and Pogo Pins; Reinsert
print heads
09577 ZPrinter650 User
Manual
1006: Head x temperature
too high
Bad/Old Print Head
Replace Print head
09577 ZPrinter650 User
Manual
After performing the above step try performing a purge print head, alignment and a small test print. If the machine
performs the tasks the problem should be solved.
1006: Head x temperature
too high
Low flow rate of binder to
the print head
Check and verify the flow
rates according to the
reference document
85052 ZPrinter 650 Flow
Rate Test
Heads are getting powder
on them
Service station is dirty or
the squirter block is
clogged
Clean the 6 service station
squirter block holes or
replace the 30008 squirter
block
09577 ZPrinter650 User
Manual
(Figure 2)
Heads are getting powder
on them
Service Station Wiper is
Worn
Replace 30011 Service
Station Wiper
(Figure 3)
Heads are getting powder
on them
Parking Spittoon is not
clean or is damaged
Clean Parking Spittoon
9572 ZPrinter650 User
Manual
1006: Head x temperature
too high
Air in Fluid System
See Fluids
1006: Head x temperature
too high
Binder system is leaking
See Fluids
1006: Head x temperature
too high
Air Vent is clogged (May
happen during transport)
Replace Air Vent
(Figure 5)
1006: Head x temperature
too high
Out of binder and float
switch has failed
Troubleshoot float switch
and add binder
(Figure 6)
1006: Head x temperature
too high
Lines are contaminated or
Clogged
Sanitize System: DO NOT
USE BLEACH: Use 06965
Sanitation Kit
Coming Soon
The first steps in troubleshooting should always be to check the print head life, verify the flow rate is correct, and try
another print head! Once a print head has thrown an over temp error the print head is usually dead and must be
replaced.
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