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OPERATING & MAINTENANCE MANUAL MODEL : ELB series

YOUYANG AIRPORT LIGHTING EQUIPMENT INC. PAGE 18/34

3.5 ALIGNMENT OF THE LIGHT FIXTURE

This section contains how to do alignment for the light fixture with JIG and tool

after installation.

3.5.1 HOW TO USE ALIGNMENT TOOLS

3.5.1.1 LEVELING TOOL

Leveling tool is to make horizontal alignment of the light fixture after installation.
Remove the external lens (globe) from the light fixture and place the leveling tool
on it.
Check hydro-level in the vial of the leveling tool and align it to be horizontal with
reference to the below figures showing the hydro level.
Leveling tool has  ±1°  of tolerance and direction toward the bubble means it is
placed in higher position

Shape of leveling tool and status of level

Normal level Level higher in the left

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Summary of Contents for ELB Series

Page 1: ...NG MAINTENANCE MANUAL MODEL ELB series YOUYANG AIRPORT LIGHTING EQUIPMENT INC PAGE 1 34 OPERATION MAINTENANCE MANUAL ELB TEDL ELEVATED OMNIDIRECTIONAL LOW INTENSITY LIGHT YOUYANG AIRPORT LIGHTING EQUIPMENT INC ...

Page 2: ...dated Manual with product This Manual can be revised anytime for better improvement of products and its Revision contents are made by company production process regulation and will give to customers as newly updated Hard copy and Soft copy by CD This Manual not including content for discontinued parts and products REVISION RECORD REVISION NO CONTENTS DATE SIGN Rev 0 FIRST MADE 2015 02 24 ...

Page 3: ...G EQUIPMENT INC PAGE 3 34 CONTENTS 1 General 1 1 Knowledge before Operation use 1 2 Cautions for Safety 1 3 Quality guaranty 2 Product specification 3 Installation 4 Maintenance Repair procedure 5 Transportation Storage 6 Drawings Parts List 6 1 Ordering Code Information ...

Page 4: ...with below department and make best Installation Operation and Maintenance after sufficient knowledge from us Please transfer this Manual to person in charge of end user and maintenance person and Duty maintenance manager Please store this Manual where can see easy by person in charge always and use anytime when required Company YOUYANG AIRPORT LIGHTING EQUIPMENT INC KOREA Department Quality Assur...

Page 5: ... before any troubles and dangerous cases are occurred Use this product function as sufficiently and safely after carefully reading of this Manual The Caution means as below 2 kinds WARNING When user do violate this Introduction of Manual it cause serious injury and death to user NOTICE When user do violate this Manual introduction it cause light injury to user and made products troubles ...

Page 6: ... a Cable is peeled off and damaged This will make Electrical shock to user 5 Do Make sure Fastening and fix after installation of product NOTICE 1 Please use input power as allowed range Otherwise this will make product damage and fire reason 2 Please do not make water input and dust entering to product This will make product damages and fire reason 3 Please use all parts must be correct parts to ...

Page 7: ...le parts are excluded from guaranty period The troubles caused by products defects will be free of charge during guaranty period but user mistakes and mis use will be charged PRODUCT GUARANTY RANGE Div A S charge Guaranty support period Product defect free A S 1 year after supply to site charge A S 10 15 years after guaranty finished User defect Free A S None Charge A S 10 15 years from guaranty f...

Page 8: ... hot light fixture to cold water spray Wind Velocity Exposure to wind velocities of 90m Sec 2 Electrical Property In put power 6 6A series circuit Power consumption 28 7VA Lamp LED lamp Lamp type XP E CREE Lamp specification Blue 1W Lamp life 50 000 hour 3 Photometr ic Property Light color Blue Main beam angle Vertical 0 6 Horizontal 360 Min intensity Blue 2 cd Chromaticity Blue x 0 1322 y 0 0603 ...

Page 9: ... INC PAGE 9 34 No Item Specification Wind velocity 300 knots 5 Surface Treatment Treatment Powder electrostatic painting color Aviation yellow 6 Compositi on Body Aluminum die casting ADC 6 Body support Aluminum die casting ADC 6 Globe Polycarbonate Clear 2 Pole plug L 823 STYLE 6 ...

Page 10: ...OPERATING MAINTENANCE MANUAL MODEL ELB series YOUYANG AIRPORT LIGHTING EQUIPMENT INC PAGE 10 34 2 2 ELB TEDL ELEVATED OMNIDIRECTIONAL LOW INTENSITY LIGHT Outer Drawing ...

Page 11: ...tion specifications 3 2 INSTALLATION OF THE LIGHT FIXTURE 3 2 1 INSTALLATION OF TAXIWAY LIGHTS 60m max BAPID EXIT TAXIWAY STRAIGHT TAXIWAY 3m Min Figure 1 1 Lighting configuration 1 Taxiway edge lights on a straight section of a taxiway and a runway forming part of a standard taxi route should be spaced at uniform longitudinal intervals of not more than 60M 2 The lights on a curve should be spaced...

Page 12: ...er users shall be follow the special installation methods under their country s regulations and this process shall be discussed together between manufacturer and end user to decide a proper installation method 3 3 1 MOUNTING DEEP BASE Flexible conduit may be connected to the base either through a hub or grommet Notes 1 RIGID CONDUIT OPTIONAL MUD DAM 102 mm FLANGE RING FLEXIBLE CONDUIT SUBGRADE VAR...

Page 13: ...urface of the asphalt pavement to make the cable conduit through the cable way 5 The lower part of cutting comes to the size of min 152mm extra spacing as the bottom and of min 305mm extra spacing as the side 6 Place the deep base in position 7 Fix the deep base in line with both directions of runway as shown in the below figure BEAM DIRECTION OF DEEP BASE 8 Connect earth wire and earth rods 9 Bur...

Page 14: ... 4 1 CONNECTION FOR TRANSFORMER AND SECONDARY CONNECTOR KIT 1 Clean the inside of the cable conduit and remove moisture or liquid remaining in the cable conduit Damage on joint bolts and connection parts of the cable conduit should not be present 2 Lay down the light fixture on the soft surface of the ground 3 Remove coupling from the light fixture and connect it to male screw of the conduit And t...

Page 15: ...the plug of lead wire of light fixture and receptacle of isolating transformer And do tightly taping with EPR tape and PVC isolation tape 7 Fill the surplus lead wire into the buried elbow conduit and fix the light fixture with coupling by fastening with three bolts Make sure that power connection cable should be well arranged without knot or twist 8 Finally check if the light fixture is completel...

Page 16: ...g the light fixture Especially water remaining in the deep base will be bloated when frozen and it may cause damage to the light fixture 3 Fix tightly secondary cable of the light fixture and isolating transformer 4 Do not carry or move the light fixture when connected with isolating transformer and secondary lead wire 5 In case of replacement for the light fixture check if the replaced light fixt...

Page 17: ...y installed in accordance with beam direction and in line with ground level 2 Closely check if any damage on the light base exists 3 Clean the light base and remove water or moisture in it 4 Lay the light fixture down on the soft surface of the ground with the bottom of the light forwarded to the upper part 5 Connect secondary lead wire plug FAA L 823 2 polarity plug or P3A of the light fixture to...

Page 18: ...ing tool is to make horizontal alignment of the light fixture after installation Remove the external lens globe from the light fixture and place the leveling tool on it Check hydro level in the vial of the leveling tool and align it to be horizontal with reference to the below figures showing the hydro level Leveling tool has 1 of tolerance and direction toward the bubble means it is placed in hig...

Page 19: ... Take the jig out of storage box Loosen a little enough to adjust horizontal angle of the bracket holding upper assembly of the fixture with wrench 2 Fit the jig on the fixture 3 Adjust the angle with hydro level vial 4 Fix the locking bracket with wrench after setting the angle 5 Detach the jig from the fixture 6 Store the equipment in storage box after work ...

Page 20: ...chedule with reference to the below table to keep elevated runway edge light operating efficiently PREVENTIVE MAINTENANCE CHECK LIST ARTICLE OF MAINTENANCE DAILY WEEKLY MONTHLY HALF YARLY ANUALLY EMERGENCY LIGHTING ILLUMINATION STATUS GRASS HINDERING ILLUMINATION CLEANING DAMAGE TO LENS ALIGNMENT DIRECTION OF BEAM CLEANING OF LAMPS SOCKETS HEIGHT OF THE LIGHTING MOISTURE INSIDE THE LIGHTING RUST P...

Page 21: ...nd corrective actions against most commonly occurred problems Problem Cause Corrective Action Lamp not working Lamp faults Replace Power section Each connector not well connected Repair faulty circuits Wiring Polarity of the lamp is fault Replace Power section Faulty isolated transformer Replace isolated transformer Color of the lighting looking different than other lightings Lamp fault Replace Po...

Page 22: ...tep applicable to the lightings whose step can be changed section Power section fault Replace the section Isolated Transformer fault Replace the transformer Caution To reduce power shut down period the way as for the damaged lighting to be replaced the whole fixture itself taking in workshop and repair any damaged part of the fixture is used ...

Page 23: ...shape Driver 1 Globe 2 Lens 3 Packing 1 METHOD OF WORK NO DEPICTION DESCRIPTION 1 Shape of lighting before maintenance 2 After loosening 4 bolts M4 fixing upper cover remove the faulty glove and replace with new one 1 Globe 2 Bolts For fixing globe 3 Upper Cover 3 Remove bolts for fixing lens 1 Glove and bolts 2 Bolts For fixing upper cover 3 O ring 4 Upper cover 5 Lens 6 Bolts For fixing lens ...

Page 24: ...em 2 Wear soft gloves on replacing lamp Do not touch the surface of lamp by naked hand 4 3 2 LED LAMP REPLACEMENT 1 TOOLS AND MATERIAL TOOLS MATERIAL shape Driver Electric soldering iron 1 LED LAMP 2 METHOD OF WORK NO DEPICTION DESCRIPTION 1 Shape of lighting before maintenance 2 Separate the globe by loosening 4 bolts fixing the globe 1 Globe 2 Bolts For fixing bolts 3 Upper cover 3 Remove the le...

Page 25: ... 4 Loosening PC bolts fixing LED 1 LED 2 Bolts 5 Using a solder to remove the faulty LED and install new LED lamp Assembly shall be done in reverse order of disassembly CAUTION 1 O ring and Packing shall not be reused Should these have to be used confirm any damage inflicted in them 2 Wear soft gloves on replacing lamp Do not touch the surface of lamp by naked hand ...

Page 26: ...Coupling 2 METHOD OF WORK NO PHOTO CONTENTS 1 Shape of lighting before maintenance 1 The fixture 2 Coupling 3 Base plate 2 Separate Coupling and Support of the fixture by loosening bolts fixing Coupling and Support together 1 1 Support of the fixture 2 2 Coupling 3 3 Bolts 3 Assemble with new Coupling Assembly shall be done in reverse order of disassembly 1 Bolts 2 Coupling ...

Page 27: ... 2 METHOD OF WORK NO DEPICTION DESCRIPTION 1 Shape of lighting before maintenance 2 Removing 4 bolts fixing Upper cover 1 Globe 2 Bolts For fixing globe 3 Upper cover 3 Separate terminals connected to lead wire from Power section assembly 1 Upper part of the lighting 2 O Ring 3 Terminal 4 Power Assembly 4 Detach terminals to which lead wire is connected from Power section assembly 1 Power Assembly...

Page 28: ...ly 5 Detach Connectors to which LED is connected 1 Luminary Section Assembly Power section assembly 2 Power section assembly 3 Bolt 6 No photograph Substitute with new Power section assembly after removing faulty Power section assembly CAUTION O ring and Packing shall not be reused Should these have to be used confirm any damage inflicted in them ...

Page 29: ...1 LEAD WIRE 2 REPLACEMENT OF LEAD WIRE NO PHOTO DESCRIPTION 1 Shape of lighting before maintenance 2 Remove 4 bolts fixing upper cover 1 Bolts 2 Upper cover 3 Separate terminals connected to lead wire from Power section assembly 1 Upper lighting fixture 2 O Ring 3 Terminals 4 Power section assembly 4 Pull out lead wire from the fixture after removing Code Push fixing the wire of Upper fixture 1 Th...

Page 30: ... NO PHOTO DESCRIPTION 2 Silicon glass tube 3 Lead wire 4 Flier 5 No depiction 1 Take in upper fixture new lead wire in reverse order of disassembly 2 Hold the wire to upper fixture with Code Push The wire connected to the socket has to be more than 0 5m 3 Assemble in reverse order of disassembly ...

Page 31: ...C to 70 C 3 Humidity Below 90 5 3 SHIPPING 1 The heavier package of the light fixtures shall be placed at the bottom and lighter box of package shall be placed on the upper position 2 Bigger outer box covering smaller boxes of package shall indicate contents of the boxes in a label 3 Racks boxes and closed containers may be used for shipping 4 Precautions shall be taken before opening the shipping...

Page 32: ...OPERATING MAINTENANCE MANUAL MODEL ELB series YOUYANG AIRPORT LIGHTING EQUIPMENT INC PAGE 32 34 6 DRWAING PARTS LIST ELB TEDL ELEVATED OMNIDIRECTIONAL LOW INTENSITY LIGHT ...

Page 33: ... die casting 1 215 101A 9 Bolt M4 14 Stainless steel 4 324 781A 10 Control assembly TEDL LED 1W 5STEP LINEAR BLUE 160mA 1 411 026R 11 Bolt M3 8 Stainless steel 2 324 084B 12 O ring Ø89 4 Ø3 1 G90 1 151 123B 13 Tube Silicon 2 126 109A 14 Upper body Ø112 91 Aluminum die casting 1 215 102A 15 Bolt M6 20 Stainless steel 1 324 217A 16 Body clamp R35 34 Aluminum die casting 2 215 103A 17 Cord push 6NR16...

Page 34: ...OPERATING MAINTENANCE MANUAL MODEL ELB series YOUYANG AIRPORT LIGHTING EQUIPMENT INC PAGE 34 34 6 1 Ordering Code Information ...

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