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RE-PACKING TIPS 

To maintain maximum sound and engine performance the muffler packing will need to be replaced at some time during 

the muffler’s life. Yoshimura recommends repacking your muffler at least once a year.  

Failure to maintain the muffler packing may cause damage to the muffler and/or void the warranty. Regularly inspect 

the muffler body for discoloration, cracks, rattling, or other signs of wear caused by depleted muffler packing. If muffler 

packing is determined to be depleted or worn, a Yoshimura muffler re-pack kit is highly recommended to restore the 

muffler to optimum maximum performance.  

Yoshimura offers a 3-5 day turn around (plus transit time) to inspect and refurbish used and damaged mufflers.  

For more information on muffler repacking please visit our website at:

 

https://www.yoshimura-rd.com/pages/repack-

and-insert-chart

 

 

***PRO TIP***

 

Before you install your new muffler for the first-time log the weight in your Owner’s or Service manual 

along with the current hours or mileage on your vehicle. When you are performing periodic maintenance on your 

vehicle (like a tire change, or an oil change) you can remove your Yoshimura muffler from the vehicle and weigh it again. 

Over time, the packing material inside your muffler will burn off with use, and the muffler will need to be repacked. 

When the weight loses approximately 100 grams of the original weight, you should consider getting your Yoshimura 

muffler repacked. You can order repacking kit or the parts to repack the muffler from the Yoshimura website, or  

your local dealer. You can also contact the Yoshimura sales office and arrange to send in your muffler for the repacking 

service too. 

 

IMPORTANT TECHNICAL NOTE 

Yoshimura recommends on all race exhaust systems, that all spring joints be safety wired.  Recommended wire type 

304/316 stainless steel with a .032” diameter should be used. 

 

YOSHIMURA EXHAUST LIMITED WARRANTY 

All Yoshimura R&D of America, Inc., exhaust systems carry a one-year limited warranty against defects in workmanship 

and/or materials. 

 

WHO IS COVERED? 

This warranty is provided to the original purchaser of the exhaust system. 

 

WHAT VOIDS THE WARRANTY? 

1.

 

Abuse, misuse, improper installation and/or modifications 

2.

 

Custom applications 

3.

 

No proof of purchase at the time of warranty.  Claimant must provide proof of purchase (original receipt or invoice) 

and a warranty authorization number (RMA) obtained from Yoshimura. 

4.

 

Finishes such as plating or painted surfaces with discoloration or rust due to inclement weather conditions, exposure 

to salt, exposure to chemicals, or lack of maintenance by the customer are not covered. 

5.

 

International grey-market product purchased through a dealer/distributor not authorized for your country will not 

be supported by this warranty.  

 

EXTENT OF WARRANTY: 

Any defective exhaust system properly returned to Yoshimura will be repaired or replaced by Yoshimura.  Yoshimura is 

not responsible for any other expense incurred by the customer under the terms of this limited warranty, nor is 

Yoshimura responsible for any damages either consequential, incidental, special, contingent or otherwise; or expenses 

or injury arising directly or indirectly from the use of the exhaust system. Any exhaust system returned to Yoshimura 

must be sent at the customers expense along with the proof of purchase and warranty authorization (RMA).  Yoshimura 

reserves the right to determine whether the terms of the warranty, set out above, have been properly followed.  In the 

event that the terms are not followed this warranty is void.  Yoshimura is the sole determiner of abuse, misuse, 

Summary of Contents for RACE 13100CP520

Page 1: ...as some components may be necessary to install your new Yoshimura exhaust depending on the application Read through all instructions before beginning installation Exhaust system can be extremely hot Let motorcycle cool down before beginning installation Always wear hand and eye protection and take precautionary measures to avoid injury Race Series systems are NOT CARB EPA tail pipe emissions compl...

Page 2: ...S Tailpipe 13100 713 Yoshimura Ti Tailpipe 13100BP520 RMA SS CF Muffler Assembly 13100MP720 RMA TI CF Muffler Assembly 5 03019160 Exhaust Clamp 2 6 8MMNUT 8mm Flange Nut 2 7 RACE SPS 1 Medium Exhaust Spring 2 8 03019151 Exhaust Clamp 1 INS 20 K Low Volume Sound Insert 1 M18X9PLG O2 Bung Plug 1 ST 200 Spring Puller Tool 1 17100 Sticker Sheet 1 4 1 1 1 2 1 3 1 3 6 1 2 4 8 6 S Stock Not shown on diag...

Page 3: ...clamp 3 While securely supporting the stock muffler remove the muffler mount bolt and carefully remove the stock muffler assembly 4 Remove the two O2 sensors from the pre muffler chamber assembly 5 Disconnect and remove exhaust valve cables from the pre muffler chamber assembly 1 Note Exhaust valve cables will not be used with the Yoshimura 3 4 system Remove exhaust valve cables from servo motor 2...

Page 4: ...y follow through the installation steps again If problem still persists please call Yoshimura Tech Department at 800 634 9166 in CA 909 628 4722 14 It is recommended that the muffler and tailpipe be wiped down with rubbing alcohol to remove oil and fingerprints This will help prevent tarnishing of the finish after the exhaust is heated up Works Finish Care Maintenance Before starting vehicle clean...

Page 5: ...and other fasteners tight as exhaust systems are susceptible to vibration damage 6 If you ride in coastal regions or areas that use salt to control ice and snow wipe the exhaust down after it cools to remove any possible salt residue which can result in rusting 7 If you are storing your motorcycle for the season wipe the exhaust system down with rubbing alcohol before storage 8 Head pipes glowing ...

Page 6: ...E Yoshimura recommends on all race exhaust systems that all spring joints be safety wired Recommended wire type 304 316 stainless steel with a 032 diameter should be used YOSHIMURA EXHAUST LIMITED WARRANTY All Yoshimura R D of America Inc exhaust systems carry a one year limited warranty against defects in workmanship and or materials WHO IS COVERED This warranty is provided to the original purcha...

Page 7: ...and double check all drawings and instructions 2 Make sure muffler clamps are installed correctly refer to instructions diagram On many models there is a right and wrong way to install Also verify part numbers on headers and tail pipe 3 Always make sure to install spring mounted manifolds and flanges on cylinder head prior to installing headers 4 Always take time to examine problems in detail 5 Wh...

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