background image

6.   Apply supplied anti-seize inside muffler/tailpipe 

machined joint and spread evenly. Install (No. 2) 

265000S320-RMA,

 muffler/tailpipe inlet onto 

(No. 1) 

26500-104,

 header outlet and align 

muffler mount brackets to muffler mounts. 
Secure using supplied (No. 12) 

M6X40,

 6mm 

bolts and install (No. 8) 

RACE-SPX-2,

 short 

exhaust spring as shown. Do not torque bolts at 
this time. 

For Husqvarna Only
Using a marker and the upper rib as a guide, mark a 
straight line as shown below. Trim subframe heat 
protector using shears or a rotary tool.

Re-install subframe heat protector. 

Cut out paper heatshield template and trace onto 
supplied heat foil and cut heat foil.

Clean the backside of side panel making sure it is 
free of debris and wipe dry. 

4

Apply heat foil on side panel as shown. 

Re-install side panel. 

Note: Side panel bolt is not accessible with muffler 
          installed.

7.   Torque muffler mount bolts to factory 
      specification. 

8.   Torque header chassis mount bolt to factory 
      specification. 

9.   Re-install stock O2 sensor and torque to factory 
      specification. 

10. Before starting vehicle, check for proper 
      clearance between new exhaust system and 
      rear suspension (i.e. tire, swingarm, brakes, 
      rear shock, and etc.) If any problem is found, 
      please carefully follow through the installation 
      steps again. If problem still persists, please call 
      Yoshimura Tech Department at (800) 634-9166 / 
      in CA (909) 628-4722.

11. It is recommended that the muffler and tailpipe 
      be wiped down with rubbing alcohol to remove 
      oil and fingerprints. This will help prevent 
      tarnishing of the finish after the exhaust is 
      heated up.

      Note: After starting motorcycle, it is normal for 
 

    new exhaust system and muffler to emit 

 

    smoke until oil residue burns off.

Clean and inspect machined joints when servicing 
the muffler during regular intervals. 
 
Re-apply anti-seize on joints before re-installing 
exhaust system to maintain durability. 

Machined Joint

Care & Maintenance

2

8

1

7

6

Top View

Use Rib As
Guide To Mark

Trim

Summary of Contents for Enduro Series

Page 1: ...tem MUST be replaced every 6 8 hours of use or after each moto Failure to follow recommended muffler re packing interval can cause muffler damage and may void the warranty 265000S320 SS AL Qualified M...

Page 2: ...haust Spring 1 9 RACE SPS 1 Medium Exhaust Spring 2 10 OXYBA12X125SS O2 Bung Adapter 1 11 ALS 066 Aluminum Spacer Back 8mm 1 12 M6X40 6mm x 40mm Socket Head Cap Bolt 2 ALFOILHS 8X10 Aluminum Heatshiel...

Page 3: ...th the stock turn signal location 1 Remove the stock exhaust spring between the muffler and tailpipe 2 While securely supporting the stock muffler remove the two muffler mount bolts and carefully remo...

Page 4: ...t bolts to factory specification 8 Torque header chassis mount bolt to factory specification 9 Re install stock O2 sensor and torque to factory specification 10 Before starting vehicle check for prope...

Page 5: ...Husqvarna Heatshield Template Foil Side Up 1 Scale Be sure not to scale or resize when printing template Verify template is 1 1 using the scale below...

Page 6: ...nd other fasteners tight as exhaust systems are susceptible to vibration damage 6 If you ride in coastal regions or areas that use salt to control ice and snow wipe the exhaust down after it cools to...

Page 7: ...Yoshimura recommends on all race exhaust systems that all spring joints be safety wired Recommended wire type 304 316 stainless steel with a 032 diameter should be used YOSHIMURA EXHAUST LIMITED WARR...

Page 8: ...nd double check all drawings and instructions 2 Make sure muffler clamps are installed correctly refer to instructions diagram On many models there is a right and wrong way to install Also verify part...

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