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RE-PACKING TIPS 

To maintain maximum sound and engine performance the muffler packing will need to be replaced at some time during 

the muffler’s life. Yoshimura recommends repacking your muffler at least once a year.  

Failure to maintain the muffler packing may cause damage to the muffler and/or void the warranty. Regularly inspect 

the muffler body for discoloration, cracks, rattling, or other signs of wear caused by depleted muffler packing. If muffler 

packing is determined to be depleted or worn, a Yoshimura muffler re-pack kit is highly recommended to restore the 

muffler to optimum maximum performance.  

Yoshimura offers a 3-5 day turn around (plus transit time) to inspect and refurbish used and damaged mufflers.  

For more information on muffler repacking please visit our website at:

 

https://www.yoshimura-rd.com/pages/repack-

and-insert-chart

 

 

***PRO TIP***

 

Before you install your new muffler for the first-time log the weight in your Owner’s or Service manual 

along with the current hours or mileage on your vehicle. When you are performing periodic maintenance on your 

vehicle (like a tire change, or an oil change) you can remove your Yoshimura muffler from the vehicle and weigh it again. 

Over time, the packing material inside your muffler will burn off with use, and the muffler will need to be repacked. 

When the weight loses approximately 100 grams of the original weight, you should consider getting your Yoshimura 

muffler repacked. You can order repacking kit or the parts to repack the muffler from the Yoshimura website, or  

your local dealer. You can also contact the Yoshimura sales office and arrange to send in your muffler for the repacking 

service too. 

 

IMPORTANT TECHNICAL NOTE 

Yoshimura recommends on all race exhaust systems, that all spring joints be safety wired.  Recommended wire type 

304/316 stainless steel with a .032” diameter should be used. 

 

YOSHIMURA EXHAUST LIMITED WARRANTY 

All Yoshimura R&D of America, Inc., exhaust systems carry a one-year limited warranty against defects in workmanship 

and/or materials. 

 

WHO IS COVERED? 

This warranty is provided to the original purchaser of the exhaust system. 

 

WHAT VOIDS THE WARRANTY? 

1.

 

Abuse, misuse, improper installation and/or modifications 

2.

 

Custom applications 

3.

 

No proof of purchase at the time of warranty.  Claimant must provide proof of purchase (original receipt or invoice) 

and a warranty authorization number (RMA) obtained from Yoshimura. 

4.

 

Finishes such as plating or painted surfaces with discoloration or rust due to inclement weather conditions, exposure 

to salt, exposure to chemicals, or lack of maintenance by the customer are not covered. 

5.

 

International grey-market product purchased through a dealer/distributor not authorized for your country will not 

be supported by this warranty.  

 

EXTENT OF WARRANTY: 

Any defective exhaust system properly returned to Yoshimura will be repaired or replaced by Yoshimura.  Yoshimura is 

not responsible for any other expense incurred by the customer under the terms of this limited warranty, nor is 

Yoshimura responsible for any damages either consequential, incidental, special, contingent or otherwise; or expenses 

or injury arising directly or indirectly from the use of the exhaust system. Any exhaust system returned to Yoshimura 

must be sent at the customers expense along with the proof of purchase and warranty authorization (RMA).  Yoshimura 

reserves the right to determine whether the terms of the warranty, set out above, have been properly followed.  In the 

event that the terms are not followed this warranty is void.  Yoshimura is the sole determiner of abuse, misuse, 

Summary of Contents for Enduro Series

Page 1: ...tem MUST be replaced every 6 8 hours of use or after each moto Failure to follow recommended muffler re packing interval can cause muffler damage and may void the warranty 265000S320 SS AL Qualified M...

Page 2: ...haust Spring 1 9 RACE SPS 1 Medium Exhaust Spring 2 10 OXYBA12X125SS O2 Bung Adapter 1 11 ALS 066 Aluminum Spacer Back 8mm 1 12 M6X40 6mm x 40mm Socket Head Cap Bolt 2 ALFOILHS 8X10 Aluminum Heatshiel...

Page 3: ...th the stock turn signal location 1 Remove the stock exhaust spring between the muffler and tailpipe 2 While securely supporting the stock muffler remove the two muffler mount bolts and carefully remo...

Page 4: ...t bolts to factory specification 8 Torque header chassis mount bolt to factory specification 9 Re install stock O2 sensor and torque to factory specification 10 Before starting vehicle check for prope...

Page 5: ...Husqvarna Heatshield Template Foil Side Up 1 Scale Be sure not to scale or resize when printing template Verify template is 1 1 using the scale below...

Page 6: ...nd other fasteners tight as exhaust systems are susceptible to vibration damage 6 If you ride in coastal regions or areas that use salt to control ice and snow wipe the exhaust down after it cools to...

Page 7: ...Yoshimura recommends on all race exhaust systems that all spring joints be safety wired Recommended wire type 304 316 stainless steel with a 032 diameter should be used YOSHIMURA EXHAUST LIMITED WARR...

Page 8: ...nd double check all drawings and instructions 2 Make sure muffler clamps are installed correctly refer to instructions diagram On many models there is a right and wrong way to install Also verify part...

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