York ZKT06, Installation Manual

Page: 56 / 72

5121835-TIM-J-1118
56 Johnson Controls Ducted Systems
condition, caused by inadequate supply air flow occurs. This
shuts down the heater and energizes the blower.
The auxiliary limit switch (ALS) is wired in series with the limit
switch. As such, the UCB cannot distinguish the auxiliary limit
and the gas heat limit switch operation except the auxiliary is
manual reset. Consequently, the control responds in the same
manner as outlined in
Limit switch
on page 55.
The ICB monitors the pressure and roll-out switches of gas heat
units.
The control circuit includes the following safety controls:
Pressure switch
When the draft motor has reached full speed and closes the
pressure switch (PS) during a normal ignition sequence, if the
pressure switch opens for 2 seconds, the GV is de-energized,
the ignition cycle is aborted, and the ICB flashes the
appropriate code. For information on the ignition control flash
codes, see Table 34 on page 66. The draft motor is energized
until the pressure switch closes or W1 is lost.
Roll-out switch
The roll-out switch (ROS) is wired in series with the pressure
switch. As such, the ICB cannot distinguish the roll-out switch
operation from that of the pressure switch.
Consequently, the control only responds in the same manner
as outlined in
Pressure switch
on page 56. An open roll-out
inhibits the gas valve from actuating.
Internal microprocessor failure
If the ICB detects an internal failure, it ceases all outputs,
ignores inputs, and displays the proper flash code for control
replacement. The ICB remains in this condition until it is
replaced.
Flash codes
The ICB initiates a flash code associated with errors within the
system, Table 34 on page 66.
Resets
Resets remove the call for heating by lowering the thermostat
setting lower than the conditioned space temperature. This
resets any flash codes.
Gas heat anticipator setpoints
The anticipator setpoint must be correct. Too high of a setting
results in longer heat cycles and a greater temperature swing in
the conditioned space. Reducing the value below the correct
setpoint gives shorter ON cycles and may result in the lowering
of the temperature within the conditioned space. See Table 30
for the required gas heat anticipator setting.
Cooling start-up
Pre-start checklist
When the installation is complete, perform the following checks:
1.
Check the electrical supply voltage being supplied. Verify
that it is the same as the voltage listed on the unit
nameplate.
2. Set the room thermostat to the off position.
3. Turn on electrical power to the unit.
4. Set the room thermostat fan switch to on.
5. Check the indoor blower rotation.
• If the blower rotation is in the wrong direction, see
Phasing
on page 39.
Check the blower drive belt tension.
6. Check the unit supply air (CFM).
7. Measure the evaporator fan motor's amp draw.
8. Set the room thermostat fan switch to off.
9. Turn off electrical power to the unit.
Operating the unit
1. Turn on electrical power to the unit.
Note:
Before each cooling season, you must energize the
crankcase heaters at least 10 hours before the system
is put into operation.
2. Set the room thermostat setting lower than the room
temperature.
First stage compressors energize after the built-in time
delay of five minutes.
The second stage of the thermostat energizes the second
stage compressor if needed.
Post-start checklist
1. Verify proper system pressures for both circuits.
Table 29: Gas heat limit control settings
1
1. Roll-out = 300°F, Auxiliary Limit = 200°F.
Unit
Main Limit Setting
°F
Size Opt.
ZKT06
N12 165
N18 165
ZKT07
N12 165
N18 165
ZKT08
N12 215
N18 195
ZKT10
N18 195
N24 160
ZKT12
N18 195
N24 160
Table 30: Gas heat anticipator setpoints
Setting, amps
W1 W2
0.65 0.1