5121835-TIM-J-1118
Johnson Controls Ducted Systems
59
1.
After about 20 minutes of operation, determine the furnace
temperature rise. Take readings of both the return air and
the heated air in the ducts (about 6 feet from the furnace)
where they are not affected by radiant heat.
2.
After you determine the temperature rise, calculate the
CFM according to the following formula.
3.
Increase the blower CFM to decrease the temperature rise.
Decrease the blower CFM to increase the rise (see
Note:
Each gas heat exchanger size has a minimum
allowable CFM. Below this CFM, the limit opens.
Inspecting and servicing burners and orifices
1.
Open the union fitting just upstream of the unit gas valve
and downstream from the main manual shut-off valve in
the gas supply line.
2.
Remove the screws that hold each end of the manifold to
the manifold supports.
3.
Disconnect the wiring to the gas valves and spark igniters.
4.
Remove the manifold and gas valve assembly. Inspect the
orifices and replace them if required.
5.
To service the burners, remove the heat shield on top of
the manifold supports. Inspect the burners and replace
them if required.
6.
Reverse the above procedure to replace the assemblies.
Verify that burners are level and seated at the rear of the
gas orifice.
Figure 33: Typical flame
Figure 34: Typical gas valve
Charging the unit
All ZK units use thermal expansion devices. Charge the unit to
nameplate charge.
Navigation components for the Smart
Equipment™ control board
The following components are needed to access the control
points in the Smart Equipment™ control. Installation and
operation guides are available from your equipment dealer or
distributor.
1.
Local LCD on the unit control board.
2.
Mobile Access Portal (MAP) Gateway (Portable).
• Source 1 P/N S1-JC-MAP1810-OP
3.
MAP Gateway Quick Start Guide
P/N 24-10737-16
4.
MAP Gateway Instruction
P/N 24-10737-8
For more information on the Smart Equipment™ unit control board
navigation, refer to the
Smart Equipment™ Quick Start Guide
.
NOTE:
For more in-depth sequence of operation of the Smart
Equipment™ control, refer to the
Smart Equipment™
Controls Sequence of Operation Overview
LIT-
12011950.
Before you check or change burners, pilot, or orifices,
close the main manuals shut-off valve and turn off all
electrical power to the unit.
Item
Description
Item
Description
A
Heat exchanger tube
D
Burner bracket
B
Burner flame (blue only)
E
Gas supply pipe
C
Igniter
F
Burner
A
B
C
D
E
F
Item
Description
Item
Description
A
High and low gas adjustment
F
HI terminal (2nd stage)
B
Mate-n-lock connectors
G
MP terminal (1st stage)
C
Outlet pressure tap
H
C terminal (common)
D
Inlet pressure tap
I
On/off switch
E
Regulator cover screws (reg.
adj. beneath these screws)
HI
LO
ON
OFF
MV
C
HI
C
P
M
OR
A
B
C
D
D
C
E
F
G
H
I
