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York YLAA0195HE Manual Download Page 196

JOHNSON CONTROLS

196

FORM 150.72-NM3 (1020) 

ISSUE DATE 10/05/2020

SECTION 10 – MAINTENANCE

Continued from previous page

2/25/2009

123456789

10

PO

IN

T D

ESC

R

IPT

IO

N

IT

EM

 R

EF

 

NUM

BAC

ne

t N

AM

E

Po

in

t Li

st

 C

ode 

S=Sta

nd

ar

d;   O

 = O

pti

on

al

;  N

 = N

ot Ava

ila

bl

e 

BAC

ne

t  

O

bject

/In

st

an

ce

M

O

DBUS

 

ADDRE

SS

M

O

DB

US

 

D

at

a 

Ty

pe

 S

upport

ed

 E

N

G

 UNIT

S 

RE

AD 

WR

IT

E

41

N

U

M

_C

O

M

PS

AI

_24

537

03,04

count

R

N

um

ber

 of 

C

om

pr

es

so

rs

42

S1_O

P_

C

O

D

E

AI

_25

538

03,04

index

R

Sy

s 

1 

O

per

ati

onal

 C

ode 

(D

efi

ni

tion 

in

  T

abl

e 

32)

43

S1_F

LT

_C

O

D

E

AI

_26

539

03,04

index

R

Sy

s 

1 

Faul

t C

ode 

(D

efi

ni

tion 

in

  T

abl

e 

32)

44

S2_O

P_

C

O

D

E

AI

_27

540

03,04

index

R

Sy

s 

2 

O

per

ati

onal

 C

ode 

(D

efi

ni

tion 

in

  T

abl

e 

32)

45

S2_F

LT

_C

O

D

E

AI

_28

541

03,04

index

R

Sy

s 

2 

Faul

t C

ode 

(D

efi

ni

tion 

in

  T

abl

e 

32)

46

S1_D

BG

_C

O

D

E

AI

_29

542

03,04

index

R

Sy

s 

1 

D

ebug 

C

ode

47

S1_F

AN

_S

TA

G

E

AI

_30

543

03,04

count

R

Sy

s 

1 

C

ondens

er

 F

an 

St

age

48

S2_D

BG

_C

O

D

E

AI

_31

544

03,04

index

R

Sy

s 

2 

D

ebug 

C

ode

49

S2

_F

AN

_ST

AG

E

AI

_32

545

03,04

count

R

Sy

s 2 C

ondens

er

 F

an S

tage

50

C

O

N

TR

O

L_M

O

D

E

AI

_33

546

03,04

count

R

U

ni

t C

ontr

ol

 M

ode        

(0=

Leav

in

g W

at

er

, 1=

R

et

ur

n W

at

er

, 2=

D

is

ch

ar

ge A

ir,

 3=

Su

ct

ion

 P

res

s,

 

4=

C

ool

in

g,

 5=

H

eat

in

g)

51

AR

_T

IM

E

AI

_34

547

03,04

se

conds

R

Anti

-R

ec

yc

le 

Ti

m

e 

(P

rogr

am

m

ed)

52

LCHL

T_

CUT

AI

_35

548

03,04

F

°

R

Leav

ing C

h

ill

ed 

Li

qui

d 

Te

m

p 

C

utout

53

LO

W

_A

M

B_C

U

T

AI

_36

549

03,04

F

°

R

Low

 A

m

bi

ent T

em

per

atur

e C

utout

54

SU

C

T_P

_C

O

_H

T

AI

_37

550

03,04

PS

IG

R

Low

 S

uc

tion 

Pr

es

su

re

 C

utout 

H

eati

ng 

(H

P 

O

nl

y)

55

L_S

U

C

T_P

_C

O

AI

_38

551

03,04

PS

IG

R

Low

 S

uc

tion 

Pr

es

su

re

 C

utout 

(C

ool

ing 

on 

H

P 

uni

ts

 )

56

H

_D

SC

H

_P

_C

O

AI

_39

552

03,04

PS

IG

R

H

igh 

D

is

char

ge 

Pr

es

su

re

 C

utout

57

C

O

O

L_

SET

P

AI

_40

553

03,04

F

°

R

Se

tpoi

nt 

58

SP_

SET

P_

S1

AI

_41

554

03,04

F

°

R

Se

tpoi

nt 1 (

SP

 C

ontr

ol

)

59

CO

NT

RO

L_

RG

AI

_42

555

03,04

F

°

R

C

ool

ing R

an

ge

60

SP

_C

TL_R

G

_S

1

AI

_43

556

03,04

F

°

R

C

ool

ing R

ange 1 (

SP

 C

ontr

ol

)

61

SP_

SET

P_

S2

AI

_44

557

03,04

F

°

R

Setpoi

nt 2 (

SP

 C

ontr

ol

)

62

H

EAT

_SET

P

AI

_45

558

03,04

F

°

R

H

eati

ng S

etpoi

nt (

H

P O

nl

y)

63

SP

_C

TL_R

G

_S

2

AI

_46

559

03,04

F

°

R

C

ool

ing R

ange 2 (

SP

 C

ontr

ol

)

64

H

EAT

_R

AN

G

E

AI

_47

560

03,04

F

°

R

H

eati

ng R

ange (

H

P O

nl

y)

65

S1

_D

SC

H

_T

EM

P

AI

_48

561

03,04

F

°

R

Sy

s 1 D

is

ch

ar

ge T

em

per

at

ur

e (

EE

V O

nl

y)

66

S1

_D

SC

H

_SH

EAT

AI

_49

562

03,04

F

°

R

Sy

s 1 D

is

char

ge S

uper

heat

 (EEV O

nl

y)

67

S2

_D

SC

H

_T

EM

P

AI

_50

563

03,04

F

°

R

Sy

s 2 D

is

ch

ar

ge T

em

per

at

ur

e (

EE

V O

nl

y)

68

S2

_D

SC

H

_SH

AI

_51

564

03,04

F

°

R

Sy

s 2 D

is

char

ge S

uper

heat

 (EEV O

nl

y)

69

LEAVI

N

G

_H

O

T

AI

_52

565

03,04

F

°

R

Leav

ing 

Li

qui

d 

H

ot 

Te

m

p 

(R

-410a)

70

RE

TURN_

HO

T

AI

_53

566

03,04

F

°

R

R

etur

n 

Li

qui

d 

H

ot 

Te

m

p 

(R

-410a)

71 72

74

75

S1

_AL

AR

M

BI

_1

1282

01,

02,

03

0, 1

R

Sy

s 1

 Al

ar

m

76

S2_A

LA

R

M

BI

_2

1283

01,

02,

03

0, 1

R

Sy

s 2 A

lar

m

77

EVAP_H

TR

BI

_3

1284

01,

02,

03

0, 1

R

Ev

apor

ator

 H

eater

 S

tatus

78

EVAP_PU

M

P

BI

_4

1285

01,

02,

03

0, 1

R

Ev

apor

ator

 P

um

p S

tatus

79

S1_C

1_R

U

N

BI

_5

1286

01,

02,

03

0,

 1

R

Sy

s 1

 C

om

p 1

 R

un

80

S2_C

1_R

U

N

BI

_6

1287

01,

02,

03

0,

 1

R

Sy

s 2

 C

om

p 1

 R

un

81

S1_LLS

V

BI

_7

1288

01,

02,

03

0, 

1

R

Sy

s 

1 

Li

qui

d 

Li

ne 

So

lenoi

d 

Va

lv

e

82

S1_M

O

D

E_

SV

BI

_8

1289

01,

02,

03

0, 1

R

Sy

s 1 M

ode S

ol

enoi

d V

al

ve (

H

P O

nl

y)

83

S1_H

G

BV

BI

_9

1290

01,

02,

03

0,

 1

R

Sy

s 1 H

ot

 G

as

 B

ypas

s V

al

ve

84

S1_B

H

S

BI

_10

129

1

01,

02,

03

0, 1

R

Bi

va

lent H

eat S

our

ce

 (H

P O

nl

y)

85

S1_C

2_R

U

N

BI

_11

129

2

01,

02,

03

0,

 1

R

Sy

s 1

 C

om

p 2

 R

un

86

S2_C

2_R

U

N

BI

_12

1293

01,

02,

03

0, 1

R

Sy

s 2

 C

om

p 2

 R

un

87

S2_LLS

V

BI

_13

129

4

01,

02,

03

0, 

1

R

Sy

s 

2 

Li

qui

d 

Li

ne 

So

lenoi

d 

Va

lv

e

88

S2_M

O

D

E_

SV

BI

_14

129

5

01,

02,

03

0, 1

R

Sy

s 2 M

ode S

ol

enoi

d V

al

ve (

H

P O

nl

y)

89

LE

AD

_S

YS

BI

_15

1296

01,

02,

03

0, 1

R

Lead S

ys

tem

 (0 =

 S

ys

 1, 1 =

 S

ys

 2)

90

S1_C

3_R

U

N

BI

_16

129

7

01,

02,

03

0,

 1

R

Sy

s 1

 C

om

p 3

 R

un

91

S2_C

3_R

U

N

BI

_17

129

8

01,

02,

03

0,

 1

R

Sy

s 2

 C

om

p 3

 R

un

92

C

H

_LI

Q

_T

YP

E

BI

_18

129

9

01,

02,

03

0, 

1

R

C

hi

lled 

Li

qui

d 

Ty

pe 

(0

=W

ater

, 1=

G

ly

col

)

93

AM

B_M

O

D

E

BI

_19

130

0

01,

02,

03

0, 1

R

Am

bi

ent C

ontr

ol

 M

ode (

0=

Std A

m

b, 1=

Low

 A

m

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   B

INA

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Page 2 of 3

Continued on next page

(See T

able 

A & B)

(See T

able 

A & B)

(See T

able 

A & B)

(See T

able 

A & B)

Summary of Contents for YLAA0195HE

Page 1: ...ILS STYLE A 50 HZ 57 142 TON Products are produced at a facility whose quality management systems are ISO9001 certified R 410A Issue Date October 5 2020 035 21911 001 AIR COOLED SCROLL CHILLER INSTALL...

Page 2: ...ials This individual shall also be familiar with and comply with all applicable governmental standards and regulations pertaining to the task in question SAFETY SYMBOLS The following symbols are used...

Page 3: ...F THIS DOCUMENT REVISION NOTES Revisions made to this document are indicated in the following table These revisions are to technical information and any other changes in spelling grammar or formatting...

Page 4: ...High Temperature and Pressure Cleaning 15 Emergency Shutdown 15 SECTION 2 PRODUCT DESCRIPTION 17 INTRODUCTION 17 GENERAL SYSTEM DESCRIPTION 17 Compressors 17 Cooler Evaporator 17 Condenser 18 HIGH AM...

Page 5: ...acts 40 System Run Contacts 40 Alarm Status Contacts 41 Remote Start Stop Contacts 41 Remote Emergency Cutoff 41 Remote Temp Reset Input 41 Load Limit Input 41 Flow Switch Input 41 COMPRESSOR HEATERS...

Page 6: ...Spring Isolators Installation Instructions 125 Seismic Isolator Cross reference 126 Seismic Isolator Installation and Adjustment INSTRUCTIONS 127 Duralene Isolator Cross reference 128 Installation of...

Page 7: ...S 145 Oper Data Key 145 Oper Data Quick Reference List 148 Print Key 149 Operating Data Printout 149 History Printout 150 History Displays 150 Software Version 152 ENTRY KEYS 153 Up and Down Arrow Key...

Page 8: ...OR HEATER CONTROL 171 PUMPDOWN CONTROL 171 STANDARD CONDENSER FAN CONTROL 171 LOAD LIMITING 175 COMPRESSOR RUN STATUS 175 ALARM STATUS 175 BAS EMS TEMPERATURE RESET USINGA VOLTAGE OR CURRENT SIGNAL 17...

Page 9: ...ARD BATTERY BACK UP 189 PLATE AND FRAME HEAT EXCHANGER EVAPORATOR HEATER 189 OVERALL UNIT INSPECTION 189 MICROCHANNEL COIL CLEANING 190 BACNET MODBUS AND YORKTALK 2 COMMUNICATIONS 191 BACnet and Modbu...

Page 10: ...IRING DIAGRAM YLAA0195 SHT 9 72 FIG 21 CONNECTION WIRING DIAGRAM YLAA0195 SHT 1 74 FIG 22 CONNECTION WIRING DIAGRAM YLAA0195 SHT 2 76 FIG 23 CONNECTION WIRING DIAGRAM YLAA0195 SHT 3 78 FIG 24 CONNECTI...

Page 11: ...OLATOR MOUNTING POSITIONS 121 FIG 52 ONE INCH DEFLECTION SPRING ISOLATOR CROSS REFERENCE 124 FIG 53 ONE INCH DEFLECTION SPRING ISOLATORS INSTALLATION INSTRUCTIONS 125 FIG 54 SEISMIC ISOLATOR CROSS REF...

Page 12: ...URN CHILLED LIQUID CONTROL FOR 4 COMPRESSORS 6 STEPS 170 TABLE 16 RETURN CHILLED LIQUID CONTROL FOR 4 COMPRESSORS 6 STEPS 170 TABLE 17 YLAA STANDARD CONDENSER FAN CONTROL USING DISCHARGE PRESSURE ONLY...

Page 13: ...iod and that the unit has been operated within the designed parameters specified All warranty claims must specify the unit model serial number order number and run hours starts Model and serial number...

Page 14: ...manual and any other document supplied with the unit are the property of Johnson Controls which reserves all rights They may not be reproduced in whole or in part without prior written authorization...

Page 15: ...isk of injury from rotating fans Sharp Edges The fins on the air cooled condenser coils have sharp metal edges Reasonable care should be taken when working in contact with the coils to avoid the risk...

Page 16: ...JOHNSON CONTROLS 16 FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 1 GENERAL CHILLER INFORMATION and SAFETY THIS PAGE INTENTIONALLY LEFT BLANK...

Page 17: ...lds a minimum ASTM 1654 rating of 6 Units are designed in accordance with NFPA 70 National Electric Code ASHRAE ANSI 15 Safety code for mechanical refrigeration ASME and rated in accordance with ARI S...

Page 18: ...otected They feature ball bearings that are double sealed and permanently lubricated Ambient Kit High Required if units are to operate when the ambient temperature is above 46 C 115 F Includes dischar...

Page 19: ...temperature reset and two steps of demand load limiting from an external building automation system Unit alarm contacts are standard Intensity of Protection European Standard International Electrotech...

Page 20: ...lock able handle in compliance with N E C Article 440 14 can be supplied to isolate the power voltage for servicing This option includes the Single Point Power connection CONTROL TRANSFORMER Converts...

Page 21: ...on for upright mounting in horizontal pipe This flow switch or equivalent must be furnished with each unit HYDRO KIT Factory installed Hydro Kit suitable for water glycol systems with up to 35 glycol...

Page 22: ...d to exposed coil end Factory mounted SOUND ATTENUATION One or both of the following sound attenuation options are recommended for residential or other similar sound sensitive locations COMPRESSOR ACO...

Page 23: ...TE 10 05 2020 SECTION 2 PRODUCT DESCRIPTION 2 FIG 1 UNIT COMPONENTS FRONT UNIT COMPONENTS LD14317 FAN DECK POWER PANEL CONTROL PANEL COMPRESSORS FORMED BASE RAIL EVAPORATOR TXV VALVES SIGHT GLASS FILT...

Page 24: ...CONTROLS 24 FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 2 PRODUCT DESCRIPTION FIG 2 UNIT COMPONENTS SIDE UNIT COMPONENTS CONT FAN ASSEMBLIES CONDENSER COILS CONDENSER COILS EVAPORATOR RECEIVERS...

Page 25: ...3 1020 ISSUE DATE 10 05 2020 SECTION 2 PRODUCT DESCRIPTION 2 LD13247 FIG 3 POWER PANEL COMPONENTS CONTROL POWER PANEL COMPONENTS COMPRESSOR CONTACTORS XTBF1 FAN CONTACTORS FAN CONTACTOR COMPRESSOR OVE...

Page 26: ...2 PRODUCT DESCRIPTION CONTROL POWER PANEL COMPONENTS CONT FIG 4 POWER PANEL CONTROL COMPONENTS COMPRESSOR OVERLOADS COMPRESSOR CONTACTORS FAN CONTACTORS FAN FUSES CONTROL RELAY MICROCOMPUTER CONTROL...

Page 27: ...DESCRIPTION OPTION OPTION DESCRIPTION CONTRACT CONTRACT NUMBER NUM CONTRACT NUMBER CONTRACT NUM ORDER ORDER QUANTITY QTY ORDER QUANTITY ORDER QTY USA USA ORIGIN N USA ORIGIN NOT REQUIRED Y USA ORIGIN...

Page 28: ...SPECIAL CONTROL TRANSFORMER REQUIRED PFC POWER FACTOR CAPACITOR 19 X NO POWER CAPACITOR REQUIRED C POWER CAPACITOR REQUIRED Q SPECIAL POWER CAPACITOR REQUIRED AMB AMBIENT KITS PIN 20 H HIGH AMBIENT K...

Page 29: ...ED 1 HOT GAS BYPASS REQUIRED 1 CIRCUIT Q SPECIAL HOT GAS BYPASS REQUIRED GAUGE PIN 34 X X Q SPECIAL QUOTE OVERLOAD PIN 35 X X Q SPECIAL QUOTE PIN36 PIN 36 X X Q SPECIAL QUOTE HTR CRANKCASE HEATER PIN...

Page 30: ...1 WIRE FULL UNIT ENCL PANELS FACTORY 2 WIRE FULL UNIT ENCL PANELS FIELD 3 WIRE LOUVERED ENCL PANELS FACTORY 4 WIRE LOUVERED ENCL PANELS FIELD 5 LOUVERED COND ONLY ENCL PANELS FACTORY 6 LOUVERED COND O...

Page 31: ...QUOTE FEATURE FEATURE DESCRIPTION OPTION OPTION DESCRIPTION ISOL VIBRATION ISOLATORS PIN 54 X NO ISOLATORS REQUIRED 1 1 DEFLECTION ISOLATORS REQUIRED N NEOPRENE ISOLATORS REQUIRED S SEISMIC ISOLATORS...

Page 32: ...REQUIRED K PUMP KIT K REQUIRED L PUMP KIT L REQUIRED M PUMP KIT M REQUIRED N PUMP KIT N REQUIRED O PUMP KIT O REQUIRED P PUMP KIT P REQUIRED R PUMP KIT R REQUIRED Q SPECIAL QUOTE PKGOPT PUMP PACKAGE...

Page 33: ...AL SERVICE VALVE LOW PRESSURE SWITCH OR SUCTION PRESSURE TRANSDUCER LEAVING CHILLED WATER TEMP SENSOR RETURN WATER TEMP SENSOR OPTIONAL DISCHARGE LINE BALL VALVE HOT DISCHARGE GAS LINE LIQUID LINE SER...

Page 34: ...Chilled Liquid See P R V Options Compressors Control Functions DV Display Value CHT Chilled Liquid Temperature HPC High Pressure Cutout LPC Low Pressure Cutout HPL High Pressure Load Limiting LTC Low...

Page 35: ...ng and inspect the unit to ensure that all components have been delivered and that no damage has occurred during transit If any damage is evident it should be noted on the carrier s freight bill and a...

Page 36: ...ars to avoid lifting chains hitting the chiller Never lift the chiller using a forklift or by hooking to the top rails Use only the lifting holes provided Lifting Instructions are placed on a label on...

Page 37: ...e occurred during transit If damage is evident it should be noted in the carrier s freight bill A written request for inspection by the carrier s agent should be made at once See Instruction manual Fo...

Page 38: ...nimize vibration Noise Sensitive Locations Efforts should be made to assure that the chiller is not located next to occupied spaces or noise sensitive areas where chiller noise level would be a proble...

Page 39: ...ure gauges should be installed in the inlet and outlet water lines 6 The chilled water lines that are exposed to outdoor ambients should be wrapped with supplemental heater cable and insulated to prot...

Page 40: ...uit ampacity and maximum dual element fuse size are given in Tables 6 Copper power wiring only should be used for supplying power to the chiller This is recommended to avoid safety and reliability iss...

Page 41: ...IOM Refer to Fig s 3 4 and unit wiring diagram Load Limit Input Load limiting is a feature that prevents the unit from loading beyond a desired value The unit can be load limited either 33 40 50 66 o...

Page 42: ...or heater uses 120VAC Disconnecting 120VAC power from the unit at or below freez ing temperatures can result in dam age to the evaporator and unit as a result of the chilled liquid freezing Power Pane...

Page 43: ...r from the unit at or below freez ing temperatures can result in damage to the evaporator and unit as a result of the chilled liquid freezing LD13130 XTBC1 A A 14 13 50 13 21 13 20 13 19 13 18 13 51 1...

Page 44: ...32 31 30 29 28 27 26 25 24 23 5 L 2 2 2 GND INTERNAL WIRING TO EVAPORATOR HEATER INTERNAL 120 VAC WIRING TO F1 FUSE INTERNAL 120 VAC WIRING TYPICALLY FROM CONTROL TRANSFORMER INTERNAL NEUTRAL WIRING I...

Page 45: ...rest Johnson Controls Office for application guidelines 3 The evaporator is protected against freezing to 29 C 20 F with an electric heater as standard 4 For operation at temperatures below 4 C 25 F t...

Page 46: ...81 0 996 24 9 1 062 16 30 0 974 0 995 26 1 1 096 5 40 0 966 0 991 27 5 1 134 10 50 0 957 0 989 29 1 1 172 32 PROPYLENE GLYCOL WEIGHT TONS kW COMPR GPM F TON PRESS DROP FREEZEPT 10 0 983 0 996 24 2 1 0...

Page 47: ...12 6 12 6 18 9 12 4 18 9 12 6 18 9 20 4 18 9 18 9 Shipping Weight 2183 2274 2630 2701 2900 3042 Operating Weight 2367 2469 2824 2908 3107 3290 Compressors scroll type Compressors per circuit 2 2 2 2 3...

Page 48: ...Operating Weight 2106 2227 2328 2610 2805 3151 3421 3489 3779 Compressors scroll type Compressors per circuit 3 2 2 2 2 2 2 2 2 2 3 2 3 2 3 3 3 3 Compressors per unit 5 4 4 4 4 5 5 6 6 Condenser 7 5...

Page 49: ...ICAL INFORMATION TABLE 5 MICROPANEL POWER SUPPLY VOLTAGE RANGE VOLTAGE CODE UNIT POWER MIN MAX 17 200 3 60 180 220 28 230 3 60 207 253 40 380 415 3 60 342 440 46 460 3 60 414 506 50 380 415 3 50 342 4...

Page 50: ...peration at ambient temperatures in excess of 95 F 35 C is anticipated 4 Maximum fuse size is based upon 225 of the rated load amps for the largest motor plus 100 of the rated load amps for all other...

Page 51: ...AMPS MIN N F DISC SW MIN DUAL ELEM FUSE MIN CB MAX DUAL ELEM FUSE MAX CB VOLT HZ Electrical Data SYSTEM 1 SYSTEM 2 Sys 1 Sys 2 COMPR 1 COMPR 2 COMPR 3 COMPR 1 COMPR 2 COMPR 3 COND FANS COND FANS RLA L...

Page 52: ...AWG 350 kCMIL N A 1 6 AWG 350 kCMIL YLAA0220HE 400 50 1 4 500 kCMIL 1 6 AWG 350 kCMIL 1 6 AWG 350 kCMIL 1 6 AWG 350 kCMIL N A 1 6 AWG 350 kCMIL YLAA0260HE 400 50 1 4 500 kCMIL 1 6 AWG 350 kCMIL 1 6 A...

Page 53: ...BRIDGE RECTIFIER F FUSE WHT WHITE P X T U O T U C E R U S S E R P H G I H P H F PLUGS BETWEEN POW MICRO SECTION FSC FAN SPEED CONTROLLER XTBC TERMINAL BLOCK CUSTOMER FAN SPEED INHIBIT TWO SPEED XTBF...

Page 54: ...to the YORK control panel should not be run through the panel If these precautions are not followed electrical noise could cause malfunctions or damage to the unit and its controls I 120 14 3 Signal I...

Page 55: ...ans 27 220 230V units require a separate fuse for units w 4 or more fans per system 28 Low ambient kit FSC for fan MF1 is only fitted on systems with less than 4 fans 29 Only fitted on YLAA0350 30 Onl...

Page 56: ...SON CONTROLS 56 FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA FIG 12 ELEMENTARY WIRING DIAGRAM YLAA0195 SHT 1 035 21583 201 REV D WIRING DIAGRAMS ELEMENTARY WIRING DIAGRAMS YLAA0...

Page 57: ...57 JOHNSON CONTROLS FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 5 5...

Page 58: ...JOHNSON CONTROLS 58 FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 035 21583 202 REV D FIG 13 ELEMENTARY WIRING DIAGRAM YLAA0195 SHT 2 ELEMENTARY WIRING DIAGRAMS YLAA0195...

Page 59: ...59 JOHNSON CONTROLS FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 5 5...

Page 60: ...JOHNSON CONTROLS 60 FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 035 21583 203 REV D FIG 14 ELEMENTARY WIRING DIAGRAM YLAA0195 SHT 3 ELEMENTARY WIRING DIAGRAMS YLAA0195...

Page 61: ...61 JOHNSON CONTROLS FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 5 5...

Page 62: ...JOHNSON CONTROLS 62 FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 035 21583 204 REV D FIG 15 ELEMENTARY WIRING DIAGRAM YLAA0195 SHT 4 ELEMENTARY WIRING DIAGRAMS YLAA0195...

Page 63: ...63 JOHNSON CONTROLS FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 5 5 ELEMENTARY WIRING DIAGRAMS YLAA0195...

Page 64: ...JOHNSON CONTROLS 64 FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 035 21583 205 REV D FIG 16 ELEMENTARY WIRING DIAGRAM YLAA0195 SHT 5 ELEMENTARY WIRING DIAGRAMS YLAA0195...

Page 65: ...65 JOHNSON CONTROLS FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 5 5...

Page 66: ...JOHNSON CONTROLS 66 FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 035 21583 206 REV D FIG 17 ELEMENTARY WIRING DIAGRAM YLAA0195 SHT 6 ELEMENTARY WIRING DIAGRAMS YLAA0195...

Page 67: ...67 JOHNSON CONTROLS FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 5 5...

Page 68: ...JOHNSON CONTROLS 68 FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 035 21583 207 REV D FIG 18 ELEMENTARY WIRING DIAGRAM YLAA0195 SHT 7 ELEMENTARY WIRING DIAGRAMS YLAA0195...

Page 69: ...69 JOHNSON CONTROLS FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 5 5...

Page 70: ...JOHNSON CONTROLS 70 FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 035 21583 208 REV D FIG 19 ELEMENTARY WIRING DIAGRAM YLAA0195 SHT 8 ELEMENTARY WIRING DIAGRAMS YLAA0195...

Page 71: ...71 JOHNSON CONTROLS FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 5 5...

Page 72: ...JOHNSON CONTROLS 72 FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 035 21583 209 REV D FIG 20 ELEMENTARY WIRING DIAGRAM YLAA0195 SHT 9 ELEMENTARY WIRING DIAGRAMS YLAA0195...

Page 73: ...73 JOHNSON CONTROLS FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 5 5...

Page 74: ...JOHNSON CONTROLS 74 FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA FIG 21 CONNECTION WIRING DIAGRAM YLAA0195 SHT 1 CONNECTION WIRING DIAGRAMS YLAA0195 035 21589 201 REV D...

Page 75: ...75 JOHNSON CONTROLS FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 5 5...

Page 76: ...JOHNSON CONTROLS 76 FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA FIG 22 CONNECTION WIRING DIAGRAM YLAA0195 SHT 2 035 21589 202 REV D CONNECTION WIRING DIAGRAMS YLAA0195...

Page 77: ...77 JOHNSON CONTROLS FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 5 5...

Page 78: ...JOHNSON CONTROLS 78 FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA FIG 23 CONNECTION WIRING DIAGRAM YLAA0195 SHT 3 035 21589 203 REV D CONNECTION WIRING DIAGRAMS YLAA0195...

Page 79: ...79 JOHNSON CONTROLS FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 5 5...

Page 80: ...JOHNSON CONTROLS 80 FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA FIG 24 CONNECTION WIRING DIAGRAM YLAA0195 SHT 4 035 21589 204 REV D CONNECTION WIRING DIAGRAMS YLAA0195...

Page 81: ...81 JOHNSON CONTROLS FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 5 5...

Page 82: ...JOHNSON CONTROLS 82 FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA FIG 25 CONNECTION WIRING DIAGRAM YLAA0195 SHT 5 035 21589 205 REV D CONNECTION WIRING DIAGRAMS YLAA0195...

Page 83: ...83 JOHNSON CONTROLS FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 5 5...

Page 84: ...JOHNSON CONTROLS 84 FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA FIG 26 CONNECTION WIRING DIAGRAM YLAA0195 SHT 6 035 21589 206 REV D CONNECTION WIRING DIAGRAMS YLAA0195...

Page 85: ...85 JOHNSON CONTROLS FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 5 5...

Page 86: ...JOHNSON CONTROLS 86 FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA FIG 27 CONNECTION WIRING DIAGRAM YLAA0195 SHT 7 035 21589 207 REV D CONNECTION WIRING DIAGRAMS YLAA0195...

Page 87: ...87 JOHNSON CONTROLS FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 5 5...

Page 88: ...FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA LD13143A FIG 28 ELEMENTARY WIRING DIAGRAM YLAA0220 YLAA0515 SHT 1 ELEMENTARY WIRING DIAGRAMS YLAA0220 YLAA0515 035 21583 101 REV B...

Page 89: ...89 JOHNSON CONTROLS FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 5 5 LD13144A...

Page 90: ...S 90 FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA FIG 29 ELEMENTARY WIRING DIAGRAM YLAA0220 YLAA0515 SHT 2 ELEMENTARY WIRING DIAGRAMS YLAA0220 YLAA0515 035 21583 102 REV D 035 2...

Page 91: ...91 JOHNSON CONTROLS FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 5 5...

Page 92: ...ON CONTROLS 92 FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA FIG 30 ELEMENTARY WIRING DIAGRAM YLAA0220 YLAA0515 SHT 3 ELEMENTARY WIRING DIAGRAMS YLAA0220 YLAA0515 035 21583 103 R...

Page 93: ...93 JOHNSON CONTROLS FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 5 5...

Page 94: ...ON CONTROLS 94 FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA FIG 31 ELEMENTARY WIRING DIAGRAM YLAA0220 YLAA0515 SHT 4 ELEMENTARY WIRING DIAGRAMS YLAA0220 YLAA0515 035 21583 104 R...

Page 95: ...95 JOHNSON CONTROLS FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 5 5...

Page 96: ...6 FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA POWER PANEL LD13235A FIG 32 CONNECTION DIAGRAM YLAA0220 YLAA0515 SHT 1 CONNECTION DIAGRAMS YLAA0220 YLAA0515 035 21589 101 REV C 0...

Page 97: ...97 JOHNSON CONTROLS FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 5 5 LD13236A...

Page 98: ...M 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA MICROPANEL CONECTIONS LD13240A 035 21589 102 REV C FIG 33 CONNECTION DIAGRAM YLAA0220 YLAA0515 SHT 2 CONNECTION DIAGRAMS YLAA0220 YLAA0...

Page 99: ...99 JOHNSON CONTROLS FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 5 5 LD13241A...

Page 100: ...0 FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA POWER OPTIONS CONNECTION DIAGRAM LD13234A FIG 34 CONNECTION DIAGRAM YLAA0220 YLAA0515 SHT 3 CONNECTION DIAGRAMS YLAA0220 YLAA0515...

Page 101: ...101 JOHNSON CONTROLS FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 5 5 LD13901...

Page 102: ...FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA COMPRESSOR WIRING LD13900 FIG 35 CONNECTION DIAGRAM YLAA0220 YLAA0515 SHT 6 CONNECTION DIAGRAMS YLAA0220 YLAA0515 035 21589 106 REVC...

Page 103: ...103 JOHNSON CONTROLS FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 5 5 LD13233A...

Page 104: ...FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA CONDENSER FAN MAPPING AND SEQUENCING LD13147 FIG 36 CONNECTION DIAGRAM YLAA0220 YLAA0515 SHT 7 CONNECTION DIAGRAMS YLAA0220 YLAA0515...

Page 105: ...105 JOHNSON CONTROLS FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 5 5 LD13232...

Page 106: ...JOHNSON CONTROLS 106 FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA FIG 37 WIRING DIAGRAM SINGLE POINT WIRING OPTIONS WIRING DIAGRAM POWER SUPPLY SINGLE POINT WIRING OPTIONS...

Page 107: ...107 JOHNSON CONTROLS FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 5 5 DUAL PUMP WIRING LD13237 FIG 38 DUAL PUMP WIRING...

Page 108: ...JOHNSON CONTROLS 108 FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA WIRING LD13238 FIG 39 WIRING...

Page 109: ...109 JOHNSON CONTROLS FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA 5 5 LD13239...

Page 110: ...JOHNSON CONTROLS 110 FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA LAYOUT POWER BLOCKS AND TRANSFORMERS FIG 40 LAYOUT POWER BLOCKS AND TRANSFORMERS...

Page 111: ...w patterns and possible diminished performance Johnson Controls s unit controls will optimize operation without nuisance high pressure 2398 2242 822 2251 1082 473 2159 381 2911 safety cutouts however...

Page 112: ...restrictions may compromise minimum clearances indicated below resulting in unpredictable airflow patterns and possible diminished performance Johnson Controls s unit controls will optimize operation...

Page 113: ...ce of free of obstructions including snow for winter operation or air circulation ensures rated performance reliable operation and ease of maintenance Site restrictions may compromise minimum clearanc...

Page 114: ...ructions including snow for winter operation or air circulation ensures rated performance reliable operation and ease of maintenance Site restrictions may compromise minimum clearances indicated below...

Page 115: ...structions including snow for winter operation or air circulation ensures rated performance reliable operation and ease of maintenance Site restrictions may compromise minimum clearances indicated bel...

Page 116: ...of obstructions including snow for winter operation or air circulation ensures rated performance reliable operation and ease of maintenance Site restrictions may compromise minimum clearances indicate...

Page 117: ...of obstructions including snow for winter operation or air circulation ensures rated performance reliable operation and ease of maintenance Site restrictions may compromise minimum clearances indicat...

Page 118: ...s including snow for winter operation or air circulation ensures rated performance reliable operation and ease of maintenance Site restrictions may compromise minimum clearances indicated below result...

Page 119: ...structions including snow for winter operation or air circulation ensures rated performance reliable operation and ease of maintenance Site restrictions may compromise minimum clearances indicated bel...

Page 120: ...0 SECTION 5 TECHNICAL DATA TECHNICAL DATA CLEARANCES NOTES 1 No obstructions allowed above the unit 2 Only one adjacent wall may be higher than the unit 3 Adjacent units should be 10 feet 3 Meters apa...

Page 121: ...1 2 3 L 706 534 N A R 527 398 N A YLAA0220HE Isolator Weights kg if selected 1 2 3 L 712 576 N A R 519 398 N A YLAA0260HE Isolator Weights kg if selected 1 2 3 L 742 620 N A R 526 439 N A YLAA0285SE...

Page 122: ...lected 1 2 3 L 1026 992 N A R 647 625 N A YLAA0300HE Isolator Locations mm 1 2 3 L 193 2207 3170 2207 N A R 193 36 3170 36 N A YLAA0350HE Isolator Locations mm 1 2 3 L 193 2207 3170 2207 N A R 193 36...

Page 123: ...lator Weights kg if selected 1 2 3 L 673 1154 641 R 503 647 574 YLAA0440HE Isolator Locations mm 1 2 3 L 193 2207 3170 2207 3863 2207 R 193 36 3170 36 3863 36 YLAA0455HE Isolator Locations mm 1 2 3 L...

Page 124: ...1360 WHITE 1021 thru 1156 464 thru 524 CP 1D 1785N GRAY RED 1157 thru 1785 525 thru 810 MODEL NUMBER COLOR CODE RATED CAPACITY FOR UNITS WITH ANY LOAD POINT ABOVE 1518 LBS 689 KG LBS KG C2P 1D 1350 D...

Page 125: ...s to the same elevation 1 4 inch maximum difference can be tolerated 4 Bolt or anchor all isolators to supprting structure utilizing base slotted holes C 5 Place equipment on top of isolators making s...

Page 126: ...GRAY DK BROWN 2619 thru 3740 1189 1696 SEISMIC ISOLATOR CROSS REFERENCE LD13761A 12 5 2 3 4 12 1 4 8 3 8 OPER HEIGHT 14 5 8 3 8 3 4 TYP 4 3 1 2 5 8 11UNC TYP 4 2 3 4 3 4 7 8 1 1 8 3 8 GAP 5 1 2 LIMIT...

Page 127: ...E in place position equipment on top of plate A of isolator Bolt equipment securely to top plate of isolator using a minimum of 2 5 8 UNC A325 grade 5 SAE bolts or weld equipment or bracket to the top...

Page 128: ...HARCOAL WR CHARCOAL 1689 thru 4000 767 1814 DURALENE ISOLATOR CROSS REFERENCE L AL DW BT HF AD THRU TYP 2 PLACES MOLDED DURULENE CD W Notes 1 All dimensions are inches interpreted per ANSI Y14 2 Refer...

Page 129: ...or sub base ensuring that all isolator centerlines match the equipment mounting holes The VMC group rec ommends that the isolator base A be installed on a level surface Shim or grout as required level...

Page 130: ...JOHNSON CONTROLS 130 FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 5 TECHNICAL DATA THIS PAGE INTENTIONALLY LEFT BLANK...

Page 131: ...e fully in each system Compressor Oil To add oil to a circuit connect a YORK hand oil pump Part No 470 10654 000 to the 1 4 oil charging connection on the compressors with a length of clean hose or co...

Page 132: ...ooler Purge air from the top of the cooler using the plugged air vent mounted on the top of the cooler body Flow rates and pressure drops must be within the limits given in the Technical Data section...

Page 133: ...nsure it is free of foreign material wires metal chips etc 8 Visually inspect wiring power and control Wir ing MUST meet N E C and local codes 9 Check tightness of power wiring inside the power panel...

Page 134: ...l lead to compressor failure 6 Turn system 1 OFF and system 2 ON refer to Option 2 under the Unit Keys section of this IOM for more information on system switches Place the Unit Switch in the control...

Page 135: ...0 F 15 F 5 56 C 8 33 C 18 46 cm from the heat exchanger Superheat should typically be set for no less than 10 Fwith only a single compressor running on a circuit The superheat is calculated as the dif...

Page 136: ...n 4 Several seconds after the compressor starts the systems first condenser fan will be cycled on outdoor air temperature greater than 25 F 4 C or discharge pressure See the Operating Controls section...

Page 137: ...function as a single microprocessor controller requiring no additional hardware The IPU II board contains a coldfire microprocessor and is the controller and decision maker in the control panel The I...

Page 138: ...ing parameters as well as access programmed information already in memory The display has a lighted background for night viewing and for viewing in direct sunlight When a key is pressed such as the OP...

Page 139: ...n which will not allow the unit to run The REMOTE CONTROLLED SHUTDOWN message indicates that either an ISN system or RCC has turned the unit OFF not allowing it to run The DAILY SCHEDULE SHUTDOWN mess...

Page 140: ...re gets within 10 PSIG 0 69 barg of the programmed discharge pressure cutout This will only happen if the system is fully loaded and will shut only one compressor off If the system is not fully loaded...

Page 141: ...C T P R E S S S Y S 2 L O W S U C T P R E S S The PUMPING DOWN message indicates that a compressor in the respective system is presently in the process of pumping the system down When pumpdown is init...

Page 142: ...charge temperature sensor for the purpose of sensing internal scroll temperature This sensor protects the scrolls from overheating due to inadequate cooling that may occur when refrigerant charge is l...

Page 143: ...shut down when the voltage exceeds the programmed trip voltage for 5 seconds The trip voltage is programmed at the factory according to compressor or unit Running load Amps RLA Restart will occur afte...

Page 144: ...X High Disch Pressure System X Low Suct Pressure Low Liquid Temp System X MP HPCO Fault 115VAC Undervoltage Low Battery Check Prog Step Optn Unit Warning Message Rem Stop No Run Permissive Flow Switc...

Page 145: ...WN arrow keys or the ENTER ADV key located under the ENTRY section DISPLAY PRINT KEYS With the UNITTYPE set as a liquid chiller no jumper from J11 7 to J11 12 on the I O Board the following list of op...

Page 146: ...isplay COOLING DEMAND indicates the current step in the capacity control scheme when in Return Water Control Mode The number of available steps are determined by how many compressors are in the unit I...

Page 147: ...ration that is active E V A P O R A T O R H E A T E R S T A T U S I S X X X This display indicates the status of the evaporator heater The evaporator heater is controlled by ambient air temperature Wh...

Page 148: ...stem is displayed Oper Data Quick Reference List The following table is a quick reference list for information available under the OPER DATA key TABLE 9 OPERATION DATA Block of information repeats for...

Page 149: ...41 0 DEGF DEFROST INITIATION TIME 60MIN DEFROST TERMINATION TIME 3MIN BIVALENT HEAT DELAY TIME 30 MIN REMOTE UNIT ID PROGRAMMED 2 YORK HYDRO KIT PUMPS 1 410a PUMP TOTAL RUN HOURS XXXXX 410a UNIT DATA...

Page 150: ...he PRINT key and then the HISTORY key allows the operator to obtain a printout of information relating to the last 9 Safety Shutdowns which occurred The information is stored at the instant of the fau...

Page 151: ...Y S T E M I S S Y S T E M N U M B E R X Displays which system is in the lead at the time of the fault C O N T R O L M O D E L E A V I N G L I Q U I D Displays the type of chilled liquid control Leavi...

Page 152: ...I S X X X H O T G A S S O L I S X X X Displays whether the System Liquid Line Solenoid or Hot Gas Solenoid was energized at the time of the fault S Y S X F A N S T A G E X X X Displays the number of F...

Page 153: ...ys The UP arrow key and DOWN arrow key are also used for programming the control panel such as changing numerical or text values when programming cooling setpoints setting the daily schedule changing...

Page 154: ...ing Chilled Liquid Control The above message shows the current chilled water temperature SETPOINT at 45 0 F notice the cursor positioned under the number 0 Pressing either the UP or DOWN arrow will ch...

Page 155: ...0 0 0 0 A M When in leaving chilled liquid temperature control the microprocessor board will attempt to control the leaving water temperature within the temperature range of the setpoint plus or minu...

Page 156: ...sing the UP and DOWN arrow and ENTER ADV keys After the SUN Sunday schedule appears on the display a subsequent press of the SCHEDULE ADVANCE DAY key will display the Holiday schedule This is a two pa...

Page 157: ...ily drop below the cutout point Details are explained under the topic of SYSTEM SAFETIES L O W A M B I E N T T E M P C U T O U T 2 5 0 F The LOWAMBIENT TEMP CUTOUT allows the user to select the chille...

Page 158: ...g voltage is the value that should be programmed For example if fan and compressor RLA s total 100A 5V x 100A x 1 25 625VA 2 8V 225A 225A The programmed value will be 2 8V A similar calculation and pr...

Page 159: ...0 PSIG 22 4 BARG 39 6 BARG 39 3 BARG SUCTION PRESSURE CUTOUT WATER COOLING 80 0 PSIG 120 0 PSIG 80 0 PSIG 5 52 BARG 8 27 BARG 5 52 BARG GLYCOL COOLING 42 0 PSIG 70 0 PSIG 44 0 PSIG 2 9 BARG 4 83 BARG...

Page 160: ...ter to adv Local Leaving Mon Sun Discharge Water Temp Control Pressure Display Only Holiday Cutout Schedule Chilled Liquid Suction Setpoint Pressure Cutout Range Remote Setpoint Low Ambient Temp Cutou...

Page 161: ...splayed the UP and DOWN arrow keys are then used to change that particular option After the option is changed the ENTER ADV key must be pressed to enter the data into memory Many of the OPTIONS displa...

Page 162: ...ystem units L O C A L R E M O T E M O D E R E M O T E A M B I E N T C O N T R O L L O W A M B I E N T L O C A L R E M O T E M O D E L L O C A L C O N T R O L M O D E R E T U R N L I Q U I D A M B I E...

Page 163: ...ke the unit a liquid chiller remove power and then remove the jumper between J11 7 and J11 12 on the I O Board Reapply power to the micropanel and the microprocessor will store the change Option 9 Con...

Page 164: ...urn off the unit switch and set the Flash Card Update to ENABLED using the and keys F L A S H C A R D U P D A T E E N A B L E D Press the ENTER key and the following message will be displayed until th...

Page 165: ...CTION option should only appear if YORK HYDRO KIT PUMPS 2 are selected under Option 19 Presently this option should not be used CLOCK The CLOCK display shows the current day time and date Pressing the...

Page 166: ...ow Local Remote Mode Unit Control Mode Return or Leaving Display Units English or Metric System Lead Lag Control Manual or Automatic Fan Control Mode Manual Override Mode Current Feedback Option Soft...

Page 167: ...oint when programmed for Leaving Chilled Liquid Control is the temperature the unit will control to within plus or minus the control cooling range The Setpoint High Limit is the setpoint plus the cool...

Page 168: ...he setpoint adjust will be set back to 0 This will occur while the system is still running LEAVING CHILLED LIQUID SYSTEM LEAD LAG AND COMPRESSOR SEQUENCING A Lead Lag option may be selected to help eq...

Page 169: ...for 45 F 7 20 C and a Range Setpoint of 10 F 5 56 C Using the formulas in Table 15 the control range will be split up into six seven including hot gas segments with the Control Range determining the s...

Page 170: ...of all compressors in each system will be decreased by 1 with the wrap around This control scheme assures the same compressor does not repeatedly cycle on and off Notes 1 Step 1 is Hot Gas Bypass and...

Page 171: ...ve DO NOT SELECT the option YORK HYDRO KIT PUMPS 2 under the OPTIONS key If a dual pump option is installed the active pump is selected by the selector switch EVAPORATOR HEATER CONTROL The evaporator...

Page 172: ...0 72 NM3 1020 ISSUE DATE 10 05 2020 SECTION 8 UNIT OPERATION FIG 60 CONDENSER FAN LOCATIONS WIRING DIAGRAMS CONTROL PANEL CONTROL PANEL CONTROL PANEL CONTROL PANEL CONTROL PANEL CONTROL PANEL CONTROL...

Page 173: ...2 KF2 1 MF1 1 MF2 2 MF1 2 MF2 3 DP PROGRAMMED FAN CONTROL ON PRESSURE AND FAN STAGES 1 2 ARE ENERGIZED DP PROGRAMMED FAN CONTROL ON PRESSURE MINUS PROGRAMMED DIFFERENTIAL PRESSURE FAN STAGES 1 2 ARE E...

Page 174: ...1 MF2 1 MF3 2 MF1 2 MF2 2 MF3 3 DP PROGRAMMED FAN CONTROL ON PRESSURE AND FAN STAGES 1 2 ARE ENERGIZED DP PROGRAMMED FAN CONTROL ON PRESSURE MINUS PROGRAMMED DIFFERENTIAL PRESSURE FAN STAGES 1 2 ARE...

Page 175: ...input Stage 2 of load limiting involves closing both the Load Limit and PWM inputs The first stage of limiting is either 80 66 or 50 depending on the number of compressors on the unit The second stag...

Page 176: ...uid Setpoint 45 F 7 22 C Max Reset Value 20 F 11 11 C Input Signal 6VDC English Reset 6VDC x 20 F 12 F Reset 10 New Setpoint 45 F 12 F 57 F Metric Reset 6VDC x 11 11 C 6 67 C Reset 10 New Setpoint 7 2...

Page 177: ...The history buffers may be cleared by pressing the HISTORY key and then repeatedly pressing the UP arrow key until you scroll past the last history buffer choice The following message will be displaye...

Page 178: ...ed using the UP and Down arrow keys but under normal circumstances would not be required or advised After the last start display the microprocessor board will display the first programmable value unde...

Page 179: ...r Protector High Pressure Cutout J7 10 SYS 1 Suction Transducer or SYS 1 Low Pressure Switch J11 12 Unit Type Chiller NO Jumper J11 12 to 24 VDC YCUL Condensing Unit Jumper J11 12 to 24 VDC Do NOT Use...

Page 180: ...S 180 FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 Section 9 SERVICE AND TROUBLESHOOTING FIG 61 MICROBOARD LAYOUT TB5 TB1 TB6 TB7 TB8 TB9 TB10 J14 J13 J12 J15 J11 J10 J9 J8 J7 J6 J5 J3 I O BOARD IPU BOA...

Page 181: ...articular digital input Typically voltages of 24 36VDC could be measured for the DC voltage on the digital inputs This voltage is in reference to ground The unit case should be sufficient as a referen...

Page 182: ...DC input signal to the microboard See Table 25 for voltage readings that correspond to specific liquid temperatures J6 1 drain shield connection 0VDC Return TABLE 25 ENTERING LEAVING CHILLED LIQUID TE...

Page 183: ...be used to verify the voltage output of the transducer All voltage reading are in reference to ground unit case TEST POINTS Suction Pressure System 1 Microboard J7 10 to J7 9 System 2 Microboard J9 10...

Page 184: ...the formula above for voltage readings that cor respond to specific suction pressures J7 9 5VDC return J7 11 drain shield connection 0VDC Digital Outputs Refer to the unit wiring diagram and Fig 62 T...

Page 185: ...ckaged specifically for YORK is P N 950915576 The cable to connect the printer can either be locally assembled from the parts listed or ordered directly from WEIGH TRONIX under part number 287 040018...

Page 186: ...isolate 5 Defective IPU II I O Board 5 Replace IPU II I O Board or the Display Board or the Display Board Contact Johnson Controls Service before replacing circuit boards FLOW SWITCH REM 1 No chilled...

Page 187: ...tactors Assure fan blows air upward 2 Too much refrigerant 2 Remove refrigerant 3 Air in refrigerant system 3 Evacuate and recharge system 4 Defective discharge 4 Replace discharge pressure pressure t...

Page 188: ...lem Consult START Installation Manual to aid in understanding compres sor operation and capacity control 2 Defective water temperature 2 Compare the display with a sensor thermometer Should be within...

Page 189: ...aned to prevent compressor failure Neverusethescrollcompressortopump the refrigerant system down into a vac uum Doingsowillcauseinternalarcing of the compressor motor which will re sult in failure of...

Page 190: ...w the three steps below for cleaning the coils 1 Remove surface debris such as dirt leaves in sects fibers etc with a vacuum cleaner having a soft attachment rather than a metal tube Com pressed air b...

Page 191: ...AND YORKTALK 2 COMMUNICATIONS RS 232 connect to TB3 Network RX to TB3 TXD Network TX to TB3 RXD Network GND to TB3 GND Refer to Fig 64 Micropanel Connections for TB1 TB2 and TB3 locations In most cas...

Page 192: ...E 1200 76800 4800 1200 4800 9600 19200 38400 76800 AUTO SELECTABLE P2 BAUD RATE 1200 57600 1200 1200 4800 9600 19200 38400 57600 SELECTABLE P1 P2 MANUAL MAC ADDRESS 1 127 1 P1 P2 PARITY NONE IGNORE NO...

Page 193: ...TING DESCRIPTION PROTOCOL BACNET MS TP MODBUS RTU5 YORKTALK 2 DE MODIFIER ADDRESS 0 TO 41943 3 1 1 DE MODIFIER OFFSET 0 TO 99 4 0 N A P1 PROTOCOL BACNET N A N A P1 MANUAL MAC ADDRESS 0 127 1 N A N A P...

Page 194: ...NARY MONITOR ONLY POINTS This data can be read using a BACnet or Modbus network connection and can NOT be modified using this connection The Modbus RegisterAddress for these points is 1281 BI Refer to...

Page 195: ...S1_DEF_TEMP AI_11 524 03 04 F R Sys 1 Defrost Temperature HP Only 29 S1_EEV_OUT AI_12 525 03 04 F R System 1 EEV Output EEV Models Only 30 S1_AR_TIMER AI_13 526 03 04 seconds R Sys 1 Anti Recycle Tim...

Page 196: ...ng Setpoint HP Only 63 SP_CTL_RG_S2 AI_46 559 03 04 F R Cooling Range 2 SP Control 64 HEAT_RANGE AI_47 560 03 04 F R Heating Range HP Only 65 S1_DSCH_TEMP AI_48 561 03 04 F R Sys 1 Discharge Temperatu...

Page 197: ...RATIONAL Codes are for all DX products Fault Codes MP HPCO Inhibit The YCWL uses the same firmware as a YCAL it just ignores Fan Control The IPU II based YCAL YCUL Units are configured for Native BACn...

Page 198: ...able 32 Yorktalk 2 Communications Data Map lists the control parameters These values are found under feature 54 in the MicroGateway or E Link YORKTALK 2 COMMUNICATIONS Transmitted Data After receiving...

Page 199: ...S S S S e r u s s e r P e g r a h c s i D 1 s y S 4 1 F D A 7 4 4 4 r o t i n o M A 8 1 P 0 2 P 1 2 P S S S S S y l n O c 7 0 4 R e r u t a r e p m e T t n a r e g i r f e R t e l n I r e l o o C 1 s...

Page 200: ...P 7 I D A 4 3 1 r o t i n o M e d o C 0 6 P 2 6 P S S S S S P62 3 6 P S S S S S e g a t S n a F r e s n e d n o C 2 s y S 8 I D A 5 3 1 r o t i n o M e d o C 1 6 P 3 6 P 9 I D A 6 3 1 r o t i n o M e...

Page 201: ...m e R 6 6 e r u s s e r P n o i t c u S w o L 7 7 n w o d t u h S e l u d e h c S y l i a D 7 7 a n 8 8 e v i s s i m r e P n u R o N 8 8 a n 9 9 d a o L l o o C o N 9 9 a n 0 1 0 1 e v i t c A r e m...

Page 202: ...4 74 165 2 188 86 7 76 168 8 192 88 9 78 172 4 196 91 1 80 176 200 93 3 82 179 6 204 95 6 84 183 2 208 97 8 86 186 8 212 100 0 88 190 4 216 102 2 90 194 220 104 4 92 197 6 224 106 7 94 201 2 228 108 9...

Page 203: ...9 18 30 120 41 20 28 125 43 22 26 130 45 24 24 135 47 26 20 140 49 28 18 145 51 30 16 150 53 32 14 160 57 34 12 170 60 36 10 180 64 38 8 190 67 40 6 200 70 42 4 210 73 44 3 220 76 46 2 225 78 48 0 235...

Page 204: ...JOHNSON CONTROLS 204 FORM 150 72 NM3 1020 ISSUE DATE 10 05 2020 NOTES...

Page 205: ...to Celsius multiply by 5 9 or 0 5556 Example 10 0 F range x 0 5556 5 6 C range Table 1 SI METRIC CONVERSION MEASUREMENT MULTIPLY ENGLISH UNIT BY FACTOR TO OBTAIN METRIC UNIT Capacity Tons Refrigerant...

Page 206: ...ennsylvania USA 17349 1 800 524 1330 Subject to change without notice Printed in USA Copyright by Johnson Controls 2020 www johnsoncontrols com ALL RIGHTS RESERVED Form 150 72 NM3 1020 Issue Date Octo...

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