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YCM Air Handling Unit

Installation,Operation and Maintenance Manual FORM NO.:

6A6J-A01C-NA-EN

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Summary of Contents for YCM Series

Page 1: ...YCM Air Handling Unit Installation Operation and Maintenance Manual FORM NO 6A6J A01C NA EN ...

Page 2: ...f Air Duct 2 2 7 Connection of Water Pipe 2 8 Water Quality Required Environment 2 2 9 U trap 2 10 Warnings 2 11 TiO2 Installation 2 12 Dry Steam Humidifier Installation 2 28 III Starting Running 29 3 1 Electrical Diagram 3 2 Check Before Startup 30 3 3 Testing 31 3 4 Running IV Maintenance Service 32 4 1 Filter 3 4 2 Fan Electric Motors 3 4 3 Belt 4 4 Coil 3 4 5 Drain Pipe 3 4 6 TiO2 4 7 Others V...

Page 3: ...er efficiency Equipped with mega air flow fan air handling unit can exert the most heat transmission efficiency Quiet Operation The air handling unit equips with best quality and low noise level motor the newest low rotational speed and mega air flow fan It is driven by belt and pulley runs very quietly Dry Drain Pan Condensate drain pan is dry drain pan which makes condensate water be drained out...

Page 4: ...Note Along the airflow direction it is the right hand unit if coil connection pipes are on the right side of unit vice versa 1 2 2 The types of supply air Vertical unit 4 Overview ...

Page 5: ...ight hand unit the coil connection pipes are on the right of unit and the outlet should be orientated from the left side of unit Vertical Standard Unit V1 Front Outlet Note The above apply to left hand unit For right hand unit the coil connection pipes are on the right of unit If the supply air method is B the air outlet is on the side of air inlet 5 Overview ...

Page 6: ...n pipes are on the right of unit and the outlet should be orientated from the left side of unit Horizontal Standard Unit H2 Top Outlet Horizontal Standard Unit H2 Front Outlet Note The above applies to left hand unit For right hand unit the coil connection pipes are on the right of unit and the outlet should be orientated from the left side of unit Horizontal Standard Unit H3 Top Outlet 6 Overview...

Page 7: ...onnection pipes are on the right of unit and the outlet should be orientated from the left side of unit Horizontal Standard Unit H4 Top Outlet Horizontal Standard Unit H4 Front Outlet Note The above applies to left hand unit For right hand unit the coil connection pipes are on the right of unit and the 7 Overview ...

Page 8: ...zontal Standard Unit H5 Top Outlet Horizontal Standard Unit H5 Front Outlet Note The above applies to left hand unit For right hand unit the coil connection pipes are on the right of unit and the outlet should be orientated from the left side of unit 8 Overview ...

Page 9: ...508 430 478 76 76 76 292 125 125 112 138 423 33 168 176 886 878 772 1494 65 806 1162 25 12V 846 1916 1858 608 557 478 76 76 76 292 125 125 112 138 423 33 168 176 886 878 772 1754 65 806 1422 25 15V 846 2026 1858 258 373 404 294 76 76 108 334 125 125 112 138 423 33 175 182 1004 997 899 1864 65 806 1532 25 18V 846 2226 1922 198 471 404 384 76 76 108 334 110 125 112 138 423 33 177 182 1065 1061 963 2...

Page 10: ...01 317 125 140 83 138 448 33 193 195 910 896 772 1494 65 806 1162 50 12V 896 1966 1908 633 557 478 101 101 101 317 125 140 83 138 448 33 193 195 910 896 772 1754 65 806 1422 50 15V 896 2076 1908 283 373 404 294 101 101 133 359 130 145 83 138 448 33 200 205 1028 1021 899 1864 65 806 1532 50 18V 896 2276 1972 223 471 404 384 101 101 133 359 130 145 83 138 448 33 202 205 1090 1084 963 2064 65 806 173...

Page 11: ...316 30 176 176 1200 1200 1129 1514 65 1446 1086 25 18H 1486 1786 1470 408 568 568 516 268 62 315 118 128 225 265 316 30 176 176 1330 1330 1259 1624 65 1446 1196 25 20H 1576 1956 1470 460 638 638 538 268 62 337 118 128 225 265 316 30 176 176 1330 1330 1259 1794 65 1536 1366 25 22H 1576 1956 1600 460 638 638 538 268 62 337 118 128 225 265 316 30 176 176 1458 1458 1389 1794 65 1536 1366 25 25H 1686 2...

Page 12: ...1 201 1225 1225 1129 1514 65 1446 1086 50 18H 1536 1836 1520 434 568 568 541 293 87 341 143 153 250 290 342 30 201 201 1355 1355 1259 1624 65 1446 1196 50 20H 1626 2006 1520 486 638 638 563 293 87 363 143 153 250 290 342 30 201 201 1355 1355 1259 1794 65 1536 1366 50 22H 1626 2006 1650 486 638 638 563 293 87 363 143 153 250 290 342 30 201 201 1483 1483 1389 1794 65 1536 1366 50 25H 1736 2236 1685 ...

Page 13: ...176 1200 1200 400 1590 43 65 2016 1086 25 18H 2056 1786 1470 408 568 568 516 268 62 315 688 698 795 835 886 30 176 176 1330 1330 400 1700 43 65 2016 1196 25 20H 2146 1956 1470 460 638 638 538 268 62 337 688 698 795 835 886 30 176 176 1330 1330 400 1870 43 65 2106 1366 25 22H 2246 1956 1600 460 638 638 538 268 62 337 788 798 895 935 986 30 176 176 1458 1458 500 1870 43 65 2206 1366 25 25H 2396 2186...

Page 14: ...225 400 1590 68 65 2016 1086 50 18H 2106 1836 1520 434 568 568 541 293 87 341 713 723 820 860 912 30 201 201 1355 1355 400 1700 68 65 2016 1196 50 20H 2196 2006 1520 486 638 638 563 293 87 363 713 723 820 860 912 30 201 201 1355 1355 400 1870 68 65 2106 1366 50 22H 2296 2006 1650 486 638 638 563 293 87 363 813 823 920 960 1012 30 201 201 1483 1483 500 1870 68 65 2206 1366 50 25H 2502 2236 1685 536...

Page 15: ...6 1200 1200 400 1590 43 65 2396 1086 25 18H 2436 1786 1470 408 568 568 516 268 62 315 1068 1078 1175 1215 1266 30 176 176 1330 1330 400 1700 43 65 2396 1196 25 20H 2526 1956 1470 460 638 638 538 268 62 337 1068 1078 1175 1215 1266 30 176 176 1330 1330 400 1870 43 65 2486 1366 25 22H 2626 1956 1600 460 638 638 538 268 62 337 1168 1178 1275 1315 1366 30 176 176 1458 1458 500 1870 43 65 2586 1366 25 ...

Page 16: ...1225 1225 400 1590 68 65 2396 1086 50 18H 2486 1836 1520 434 568 568 541 293 87 341 1093 1103 1200 1240 1292 30 201 201 1355 1355 400 1700 68 65 2396 1196 50 20H 2576 2006 1520 486 638 638 563 293 87 363 1093 1103 1200 1240 1292 30 201 201 1355 1355 400 1870 68 65 2486 1366 50 22H 2676 2006 1650 486 638 638 563 293 87 363 1193 1203 1300 1340 1392 30 201 201 1483 1483 500 1870 68 65 2586 1366 50 25...

Page 17: ...176 1200 1200 400 1590 43 65 2316 1086 25 18H 2356 1786 1470 408 568 568 516 268 62 315 688 698 795 835 1036 30 176 176 1330 1330 400 1700 43 65 2316 1196 25 20H 2446 1956 1470 460 638 638 538 268 62 337 688 698 795 835 1036 30 176 176 1330 1330 400 1870 43 65 2406 1366 25 22H 2546 1956 1600 460 638 638 538 268 62 337 788 798 895 935 1136 30 176 176 1458 1458 500 1870 43 65 2506 1366 25 25H 2696 2...

Page 18: ...225 400 1590 68 65 2316 1086 50 18H 2406 1836 1520 434 568 568 541 293 87 341 713 723 820 860 1062 30 201 201 1355 1355 400 1700 68 65 2316 1196 50 20H 2496 2006 1520 486 638 638 563 293 87 363 713 723 820 860 1062 30 201 201 1355 1355 400 1870 68 65 2406 1366 50 22H 2596 2006 1650 486 638 638 563 293 87 363 813 823 920 960 1162 30 201 201 1483 1483 500 1870 68 65 2506 1366 50 25H 2802 2236 1685 5...

Page 19: ...6 1200 1200 400 1590 43 65 2696 1086 25 18H 2736 1786 1470 408 568 568 516 268 62 315 1068 1078 1175 1215 1416 30 176 176 1330 1330 400 1700 43 65 2696 1196 25 20H 2826 1956 1470 460 638 638 538 268 62 337 1068 1078 1175 1215 1416 30 176 176 1330 1330 400 1870 43 65 2786 1366 25 22H 2926 1956 1600 460 638 638 538 268 62 337 1168 1178 1275 1315 1516 30 176 176 1458 1458 500 1870 43 65 2886 1366 25 ...

Page 20: ...1225 1225 400 1590 68 65 2696 1086 50 18H 2786 1836 1520 434 568 568 541 293 87 341 1093 1103 1200 1240 1442 30 201 201 1355 1355 400 1700 68 65 2696 1196 50 20H 2876 2006 1520 486 638 638 563 293 87 363 1093 1103 1200 1240 1442 30 201 201 1355 1355 400 1870 68 65 2786 1366 50 22H 2976 2006 1650 486 638 638 563 293 87 363 1193 1203 1300 1340 1542 30 201 201 1483 1483 500 1870 68 65 2886 1366 50 25...

Page 21: ...2 φ76 2 1 2 φ76 2 1 2 φ89 3 YCM28V φ89 3 φ89 3 φ89 3 φ89 3 YCM30V φ89 3 φ89 3 φ89 3 φ89 3 YCM33V φ89 3 φ89 3 φ89 3 φ89 3 YCM36V φ89 3 φ89 3 φ89 3 φ89 3 Horizontal Unit Model Coil Connection Pipe mm inch 4 Rows 6 Rows 4 Rows 6 Rows Return Air Return Air Fresh Air Fresh Air YCM02H φ48 1 1 2 φ48 1 1 2 φ48 1 1 2 φ48 1 1 2 YCM03H φ48 1 1 2 φ48 1 1 2 φ48 1 1 2 φ48 1 1 2 YCM04H φ48 1 1 2 φ60 2 φ48 1 1 2 ...

Page 22: ...otice If contamination and foreign matters on motor or fan blades are not eliminated YORK CORPORATION cannot supply effective maintenance and service 2 2 Transportation YCM air handling unit is packaged by wooden case The unit should not be damaged during transportation The angle of inclination should not be more than 30 degree when carrying it When the unit is delivered to destination and the woo...

Page 23: ...ap If the unit is the model which is above YCM25H the unit section should be connected according to numbering order of the transporting section of the unit and assembled in conformity to the airflow direction marked on the unit Before connection the basement brace should be taken apart Stick the attached sealing and heat preservation adhesive tape to the joint face of the frame among the unit sect...

Page 24: ...t air duct should be connected with the unit by one 100 200mm length flexible duct Such connection should be good airproof and without any air leakage The air duct itself should not be supported on the unit It should be supported by brace or hanger Air duct should be equipped with good insulation to avoid condensation 2 7 Connection of Water Pipe Inlet outlet pipe are connected with pipeline by sc...

Page 25: ...e of internal negative pressure Pa A B P 10 20 mm 2 10 Warnings Warning marks are placed on dangerous parts of air handling unit Please pay attention to them when transporting installing and running it 2 11 TiO2 Installation YCM air handling unit TiO2 sterilizer is installed in flange of return air port Follwing picture Detailed installation steps are as following 1 Filter frame is installed on ai...

Page 26: ...ual Attached List Quantity of main components of Tio2 sterilizer Sterilizer OTY of lamp OTY of Aluminium OTY of nylon plate prefilter fuse YCM02V1 2 2 1 1 YCM03V1 4 4 2 1 YCM04V1 4 4 2 1 YCM05V1 8 4 2 1 YCM06V1 12 4 2 1 YCM07V1 12 4 2 1 YCM08V1 12 4 2 1 YCM10V1 12 6 3 1 YCM12V1 12 6 3 1 YCM15V1 18 12 6 1 YCM18V1 18 12 6 1 YCM20V1 36 12 6 1 YCM22V1 36 12 6 1 YCM25V1 36 12 6 1 YCM28V1 48 16 8 1 YCM3...

Page 27: ...by user When internal fan is running sterilizer will be running Vice versa Matters Needing Attention The components of sterilizer have been installed in factory except the lamps need to be installed by the user They are tested and examined strictly before ex factory The components are packaged in good order So under normal condition sterilizer should be well when it is sent to destination When you...

Page 28: ...of ST Humidifier Outlet Hunidifying Unit A frame Steam Trap Hunidifying spray rod III Starting Running 3 1 Electrical Diagram 1 Electrical wiring of dotted line users should prepare by themselves according to diagram 1 or diagram 2 There is no such configuration for standard unit 2 All electrical wiring should comply with local electrical installation standard 3 Ground point of unit should be conn...

Page 29: ... fan bearing to find whether they run freely or not 10 Hydraulic pressure testing and ventilation testing 11 The wooden support under the fan base is taken out or not Fan Shut off switch before checking internal parts of fan Check fan and motor components to find whether anti vibration and flexible connection apparatus operate freely or not Air handling unit is driven by belt and pulley Please che...

Page 30: ...ensate water Fan Put on the switch the fan will be driven It should run continuously Switch off fan and it would stop running in time Pay attention to the rotating direction of fan when it runs 3 4 Running Fan Put on the switch of the fan to control its running The fan would run continuously When you shut off fan it will stop running in time Exhaust the Air in the cooling coil There is a discharge...

Page 31: ...s There are two categories bearing in YCM series including bearing no grease nipple and bearing with grease nipple Inspect the lubrication situation for fan bearing at least twice a year Good maintain method will prolong bearing s service life Refer to table 4 and blow steps to maintain the bearing 1 If need clean the bearing and replace the obsolete lubricating grease Must inspect the fan status ...

Page 32: ...Nylon plate pre filter and aluminum filter with TIO2 should be cleaned periodically You should clean the nylon plate pre filter once a month and clean aluminum filter once three months TiO2 coating on aluminum filter cannot be cleaned by water If there is any dust on aluminum filter please blow it by dry air When checking and repairing TiO2 sterilizer components you can refer to the following deta...

Page 33: ...II Disassemble the left or right access boards III Take out the side bracket IV Dismount nylon plate prefilter and Aluminium filter 33 Maintenance Service ...

Page 34: ...V Draw out TiO2 lamp frame VI Dismount and install sterilization lamps 34 Maintenance Service ...

Page 35: ...ed of fan reduces which makes air flow become lower 2 Higher Air Flow When the actual external pressure is lower than the design pressure which makes air flow become higher The higher air flow is the faster air speed is and then the noisier the unit is 3 Noise Check return air and supply air duct to find whether they are connected with unit by flexible connection or not Whether anti vibration is i...

Page 36: ... FROM NO 6A6J A01C NA EN SUPERSEDES NOTHING Printed on recycled paper SAP NO 5398757 Johnson Controls is committed to the continuous product improvement Please note the product design may change without notification please refer to the purchase agreement This manual is for reference only For the specific product specifications and performance ...

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