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Horizontal Unit (H4) 

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Dimension

 

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Air Inlet

 

Dimension

 

Base 

Height

 

Installati

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A B 

H J 

L M 

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N' 

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P Q 

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4R 6R 4R 

6R 

4R 

6R 

4R 6R 

4R 6R 4R 

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25-02H

 

1806

 

866

 701

 

171 

232

 262

 

358

 

278

 

87 

199

 

509

 498

 575

 

635

 836

 

30 

174

 

170

 

460

 462

 

200

 

780

 

43 

65 

1766

 

276

 

25-03H

 

1806

 

966

 730

 

188 

232

 262

 

393

 

303

 

87 

199

 

509

 498

 575

 

635

 836

 

30 

168

 

170

 

581

 589

 

200

 

880

 

43 

65 

1766

 

376

 

25-04H

 1866

 

1066

 

865

 

168 

309 341 

450

 

268

 

87 

230

 

498

 

498

 

580

 

635

 

836

 30 

176

 

176

 681

 

681

 

200

 980

 

43 

65 

1826

 476

 

25-05H

 1866

 

1116

 

865

 

178 

309 341 

450

 

268

 

87 

230

 

498

 498

 580

 

635

 836

 

30 

176

 

176

 

700

 700

 

200

 

1030

 

43 

65 

1826

 

526

 

25-06H

 

1966

 

1116

 

960

 

178 

395

 341

 

450

 

268

 

87 

230

 

598

 598

 680

 

735

 936

 

30 

176

 

176

 

821

 821

 

200

 

1030

 

43 

65 

1926

 

526

 

25-07H

 2046

 

1256

 

960

 

228 

373 404 

475

 

268

 

80 

287

 

598

 598

 680

 

735

 936

 

30 

176

 

176

 

821

 821

 

200

 

1170

 

43 

65 

2006

 

666

 

25-08H

 

2046

 1256

 1090

 

228 

373 404 

475

 

268

 

80 

287

 

583

 598

 695

 

735

 936

 

30 

176

 

176

 

948

 948

 

300

 

1170

 

43 

65 

2006

 

666

 

25-10H

 

2276

 1366

 1220

 

238 

430 478 

531

 

268

 

75 

385

 

688

 

698

 

795

 

835

 

1036

 30 

176

 176

 1075

 

1075

 

300

 1280

 

43 

65 

2236

 

776

 

25-12H

 2276

 

1536

 

1220

 358 

557

 

478

 

531

 

268

 

75 

385

 

688

 

698

 

795

 

835

 

1036

 30 

176

 176

 1075

 

1075

 

300

 1450

 

43 

65 

2236

 

946

 

25-15H

 2356

 

1676

 

1340

 308 

568

 

568

 

516

 

268

 

62 

315

 

688

 

698

 

795

 

835

 

1036

 30 

176

 176

 1200

 

1200

 

400

 1590

 

43 

65 

2316

 1086

 

25-18H

 2356

 

1786

 

1470

 408 

568

 

568

 

516

 

268

 

62 

315

 

688

 

698

 

795

 

835

 

1036

 30 

176

 176

 1330

 

1330

 

400

 1700

 

43 

65 

2316

 1196

 

25-20H

 2446

 

1956

 

1470

 460 

638

 

638

 

538

 

268

 

62 

337

 

688

 

698

 

795

 

835

 

1036

 30 

176

 176

 1330

 

1330

 

400

 1870

 

43 

65 

2406

 1366

 

25-22H

 2546

 

1956

 

1600

 460 

638

 

638

 

538

 

268

 

62 

337

 

788

 

798

 

895

 

935

 

1136

 30 

176

 176

 1458

 

1458

 

500

 1870

 

43 

65 

2506

 1366

 

25-25H

 2696

 

2186

 

1635

 510 

714

 

714

 

608

 

303

 

62 

372

 

828

 

838

 

935

 

975

 

1176

 63 

211

 211

 1493

 

1493

 

500

 2100

 

43 

100

 

2656

 1588

 

25-28H

 2696

 

2236

 

1765

 525 

714

 

714

 

608

 

303

 

62 

372

 

828

 

838

 

935

 

975

 

1176

 63 

211

 211

 1625

 

1625

 

500

 2150

 

43 

100

 

2656

 1638

 

25-30H

 2826

 

2376

 

1765

 545 

800

 

800

 

649

 

303

 

62 

412

 

828

 

838

 

935

 

975

 

1176

 63 

211

 211

 1625

 

1625

 

500

 2290

 

43 

100

 

2786

 1778

 

25-33H

 2826

 

2586

 

1765

 696 

800

 

800

 

647

 

306

 

62 

412

 

828

 

838

 

935

 

975

 

1176

 63 

211

 211

 1625

 

1625

 

500

 2500

 

43 

100

 

2786

 1988

 

25-36H

 2826

 

2796

 

1765

 749 

800

 

800

 

647

 

306

 

62 

412

 

828

 

838

 

935

 

975

 

1176

 63 

211

 211

 1625

 

1625

 

500

 2710

 

43 

100

 

2786

 2198

 

25-40H

 

3161

 2660

 2075

 

724 

897

 

897

 

617

 

266

 

62 

477

 

1022

 1038

 1135

 

1175

 1385

 

65 216

 

216

 

984

 

984

 

1156

 1156

 1924

 

1924

 600

 

2574

 43 

10

0

 3112

 

2262

 

25-45H

 

3161

 2800

 2200

 

839 

897

 

897

 

742

 

266

 

62 

477

 

1022

 1038

 1135

 

1175

 1385

 

65 217

 

218

 

1049

 1049

 

1221

 1221

 2052

 

2053

 600

 

2714

 43 

100

 3112

 

2402

 

25-50H

 

3326

 3080

 2200

 

811 1006

 1006

 

583

 

266

 

62 

533

 

1022

 1038

 1135

 

1175

 1385

 

65 217

 

218

 

1049

 1049

 

1221

 1221

 2052

 

2053

 600

 

2994

 4

3 100

 

3277

 

2682

 

25-60H

 

3506

 3120

 2380

 

668 1129

 1129

 

585

 

268

 

62 

590

 

1022

 1038

 1135

 

1175

 1385

 

65 214

 

214

 

1236

 1236

 

1407

 1408

 2239

 

2239

 600

 

3034

 4

3 100

 

3458

 

2722

 

17

Overview

Summary of Contents for YCM Series

Page 1: ...YCM Air Handling Unit Installation Operation and Maintenance Manual FORM NO 6A6J A01C NA EN ...

Page 2: ...f Air Duct 2 2 7 Connection of Water Pipe 2 8 Water Quality Required Environment 2 2 9 U trap 2 10 Warnings 2 11 TiO2 Installation 2 12 Dry Steam Humidifier Installation 2 28 III Starting Running 29 3 1 Electrical Diagram 3 2 Check Before Startup 30 3 3 Testing 31 3 4 Running IV Maintenance Service 32 4 1 Filter 3 4 2 Fan Electric Motors 3 4 3 Belt 4 4 Coil 3 4 5 Drain Pipe 3 4 6 TiO2 4 7 Others V...

Page 3: ...er efficiency Equipped with mega air flow fan air handling unit can exert the most heat transmission efficiency Quiet Operation The air handling unit equips with best quality and low noise level motor the newest low rotational speed and mega air flow fan It is driven by belt and pulley runs very quietly Dry Drain Pan Condensate drain pan is dry drain pan which makes condensate water be drained out...

Page 4: ...Note Along the airflow direction it is the right hand unit if coil connection pipes are on the right side of unit vice versa 1 2 2 The types of supply air Vertical unit 4 Overview ...

Page 5: ...ight hand unit the coil connection pipes are on the right of unit and the outlet should be orientated from the left side of unit Vertical Standard Unit V1 Front Outlet Note The above apply to left hand unit For right hand unit the coil connection pipes are on the right of unit If the supply air method is B the air outlet is on the side of air inlet 5 Overview ...

Page 6: ...n pipes are on the right of unit and the outlet should be orientated from the left side of unit Horizontal Standard Unit H2 Top Outlet Horizontal Standard Unit H2 Front Outlet Note The above applies to left hand unit For right hand unit the coil connection pipes are on the right of unit and the outlet should be orientated from the left side of unit Horizontal Standard Unit H3 Top Outlet 6 Overview...

Page 7: ...onnection pipes are on the right of unit and the outlet should be orientated from the left side of unit Horizontal Standard Unit H4 Top Outlet Horizontal Standard Unit H4 Front Outlet Note The above applies to left hand unit For right hand unit the coil connection pipes are on the right of unit and the 7 Overview ...

Page 8: ...zontal Standard Unit H5 Top Outlet Horizontal Standard Unit H5 Front Outlet Note The above applies to left hand unit For right hand unit the coil connection pipes are on the right of unit and the outlet should be orientated from the left side of unit 8 Overview ...

Page 9: ...508 430 478 76 76 76 292 125 125 112 138 423 33 168 176 886 878 772 1494 65 806 1162 25 12V 846 1916 1858 608 557 478 76 76 76 292 125 125 112 138 423 33 168 176 886 878 772 1754 65 806 1422 25 15V 846 2026 1858 258 373 404 294 76 76 108 334 125 125 112 138 423 33 175 182 1004 997 899 1864 65 806 1532 25 18V 846 2226 1922 198 471 404 384 76 76 108 334 110 125 112 138 423 33 177 182 1065 1061 963 2...

Page 10: ...01 317 125 140 83 138 448 33 193 195 910 896 772 1494 65 806 1162 50 12V 896 1966 1908 633 557 478 101 101 101 317 125 140 83 138 448 33 193 195 910 896 772 1754 65 806 1422 50 15V 896 2076 1908 283 373 404 294 101 101 133 359 130 145 83 138 448 33 200 205 1028 1021 899 1864 65 806 1532 50 18V 896 2276 1972 223 471 404 384 101 101 133 359 130 145 83 138 448 33 202 205 1090 1084 963 2064 65 806 173...

Page 11: ...316 30 176 176 1200 1200 1129 1514 65 1446 1086 25 18H 1486 1786 1470 408 568 568 516 268 62 315 118 128 225 265 316 30 176 176 1330 1330 1259 1624 65 1446 1196 25 20H 1576 1956 1470 460 638 638 538 268 62 337 118 128 225 265 316 30 176 176 1330 1330 1259 1794 65 1536 1366 25 22H 1576 1956 1600 460 638 638 538 268 62 337 118 128 225 265 316 30 176 176 1458 1458 1389 1794 65 1536 1366 25 25H 1686 2...

Page 12: ...1 201 1225 1225 1129 1514 65 1446 1086 50 18H 1536 1836 1520 434 568 568 541 293 87 341 143 153 250 290 342 30 201 201 1355 1355 1259 1624 65 1446 1196 50 20H 1626 2006 1520 486 638 638 563 293 87 363 143 153 250 290 342 30 201 201 1355 1355 1259 1794 65 1536 1366 50 22H 1626 2006 1650 486 638 638 563 293 87 363 143 153 250 290 342 30 201 201 1483 1483 1389 1794 65 1536 1366 50 25H 1736 2236 1685 ...

Page 13: ...176 1200 1200 400 1590 43 65 2016 1086 25 18H 2056 1786 1470 408 568 568 516 268 62 315 688 698 795 835 886 30 176 176 1330 1330 400 1700 43 65 2016 1196 25 20H 2146 1956 1470 460 638 638 538 268 62 337 688 698 795 835 886 30 176 176 1330 1330 400 1870 43 65 2106 1366 25 22H 2246 1956 1600 460 638 638 538 268 62 337 788 798 895 935 986 30 176 176 1458 1458 500 1870 43 65 2206 1366 25 25H 2396 2186...

Page 14: ...225 400 1590 68 65 2016 1086 50 18H 2106 1836 1520 434 568 568 541 293 87 341 713 723 820 860 912 30 201 201 1355 1355 400 1700 68 65 2016 1196 50 20H 2196 2006 1520 486 638 638 563 293 87 363 713 723 820 860 912 30 201 201 1355 1355 400 1870 68 65 2106 1366 50 22H 2296 2006 1650 486 638 638 563 293 87 363 813 823 920 960 1012 30 201 201 1483 1483 500 1870 68 65 2206 1366 50 25H 2502 2236 1685 536...

Page 15: ...6 1200 1200 400 1590 43 65 2396 1086 25 18H 2436 1786 1470 408 568 568 516 268 62 315 1068 1078 1175 1215 1266 30 176 176 1330 1330 400 1700 43 65 2396 1196 25 20H 2526 1956 1470 460 638 638 538 268 62 337 1068 1078 1175 1215 1266 30 176 176 1330 1330 400 1870 43 65 2486 1366 25 22H 2626 1956 1600 460 638 638 538 268 62 337 1168 1178 1275 1315 1366 30 176 176 1458 1458 500 1870 43 65 2586 1366 25 ...

Page 16: ...1225 1225 400 1590 68 65 2396 1086 50 18H 2486 1836 1520 434 568 568 541 293 87 341 1093 1103 1200 1240 1292 30 201 201 1355 1355 400 1700 68 65 2396 1196 50 20H 2576 2006 1520 486 638 638 563 293 87 363 1093 1103 1200 1240 1292 30 201 201 1355 1355 400 1870 68 65 2486 1366 50 22H 2676 2006 1650 486 638 638 563 293 87 363 1193 1203 1300 1340 1392 30 201 201 1483 1483 500 1870 68 65 2586 1366 50 25...

Page 17: ...176 1200 1200 400 1590 43 65 2316 1086 25 18H 2356 1786 1470 408 568 568 516 268 62 315 688 698 795 835 1036 30 176 176 1330 1330 400 1700 43 65 2316 1196 25 20H 2446 1956 1470 460 638 638 538 268 62 337 688 698 795 835 1036 30 176 176 1330 1330 400 1870 43 65 2406 1366 25 22H 2546 1956 1600 460 638 638 538 268 62 337 788 798 895 935 1136 30 176 176 1458 1458 500 1870 43 65 2506 1366 25 25H 2696 2...

Page 18: ...225 400 1590 68 65 2316 1086 50 18H 2406 1836 1520 434 568 568 541 293 87 341 713 723 820 860 1062 30 201 201 1355 1355 400 1700 68 65 2316 1196 50 20H 2496 2006 1520 486 638 638 563 293 87 363 713 723 820 860 1062 30 201 201 1355 1355 400 1870 68 65 2406 1366 50 22H 2596 2006 1650 486 638 638 563 293 87 363 813 823 920 960 1162 30 201 201 1483 1483 500 1870 68 65 2506 1366 50 25H 2802 2236 1685 5...

Page 19: ...6 1200 1200 400 1590 43 65 2696 1086 25 18H 2736 1786 1470 408 568 568 516 268 62 315 1068 1078 1175 1215 1416 30 176 176 1330 1330 400 1700 43 65 2696 1196 25 20H 2826 1956 1470 460 638 638 538 268 62 337 1068 1078 1175 1215 1416 30 176 176 1330 1330 400 1870 43 65 2786 1366 25 22H 2926 1956 1600 460 638 638 538 268 62 337 1168 1178 1275 1315 1516 30 176 176 1458 1458 500 1870 43 65 2886 1366 25 ...

Page 20: ...1225 1225 400 1590 68 65 2696 1086 50 18H 2786 1836 1520 434 568 568 541 293 87 341 1093 1103 1200 1240 1442 30 201 201 1355 1355 400 1700 68 65 2696 1196 50 20H 2876 2006 1520 486 638 638 563 293 87 363 1093 1103 1200 1240 1442 30 201 201 1355 1355 400 1870 68 65 2786 1366 50 22H 2976 2006 1650 486 638 638 563 293 87 363 1193 1203 1300 1340 1542 30 201 201 1483 1483 500 1870 68 65 2886 1366 50 25...

Page 21: ...2 φ76 2 1 2 φ76 2 1 2 φ89 3 YCM28V φ89 3 φ89 3 φ89 3 φ89 3 YCM30V φ89 3 φ89 3 φ89 3 φ89 3 YCM33V φ89 3 φ89 3 φ89 3 φ89 3 YCM36V φ89 3 φ89 3 φ89 3 φ89 3 Horizontal Unit Model Coil Connection Pipe mm inch 4 Rows 6 Rows 4 Rows 6 Rows Return Air Return Air Fresh Air Fresh Air YCM02H φ48 1 1 2 φ48 1 1 2 φ48 1 1 2 φ48 1 1 2 YCM03H φ48 1 1 2 φ48 1 1 2 φ48 1 1 2 φ48 1 1 2 YCM04H φ48 1 1 2 φ60 2 φ48 1 1 2 ...

Page 22: ...otice If contamination and foreign matters on motor or fan blades are not eliminated YORK CORPORATION cannot supply effective maintenance and service 2 2 Transportation YCM air handling unit is packaged by wooden case The unit should not be damaged during transportation The angle of inclination should not be more than 30 degree when carrying it When the unit is delivered to destination and the woo...

Page 23: ...ap If the unit is the model which is above YCM25H the unit section should be connected according to numbering order of the transporting section of the unit and assembled in conformity to the airflow direction marked on the unit Before connection the basement brace should be taken apart Stick the attached sealing and heat preservation adhesive tape to the joint face of the frame among the unit sect...

Page 24: ...t air duct should be connected with the unit by one 100 200mm length flexible duct Such connection should be good airproof and without any air leakage The air duct itself should not be supported on the unit It should be supported by brace or hanger Air duct should be equipped with good insulation to avoid condensation 2 7 Connection of Water Pipe Inlet outlet pipe are connected with pipeline by sc...

Page 25: ...e of internal negative pressure Pa A B P 10 20 mm 2 10 Warnings Warning marks are placed on dangerous parts of air handling unit Please pay attention to them when transporting installing and running it 2 11 TiO2 Installation YCM air handling unit TiO2 sterilizer is installed in flange of return air port Follwing picture Detailed installation steps are as following 1 Filter frame is installed on ai...

Page 26: ...ual Attached List Quantity of main components of Tio2 sterilizer Sterilizer OTY of lamp OTY of Aluminium OTY of nylon plate prefilter fuse YCM02V1 2 2 1 1 YCM03V1 4 4 2 1 YCM04V1 4 4 2 1 YCM05V1 8 4 2 1 YCM06V1 12 4 2 1 YCM07V1 12 4 2 1 YCM08V1 12 4 2 1 YCM10V1 12 6 3 1 YCM12V1 12 6 3 1 YCM15V1 18 12 6 1 YCM18V1 18 12 6 1 YCM20V1 36 12 6 1 YCM22V1 36 12 6 1 YCM25V1 36 12 6 1 YCM28V1 48 16 8 1 YCM3...

Page 27: ...by user When internal fan is running sterilizer will be running Vice versa Matters Needing Attention The components of sterilizer have been installed in factory except the lamps need to be installed by the user They are tested and examined strictly before ex factory The components are packaged in good order So under normal condition sterilizer should be well when it is sent to destination When you...

Page 28: ...of ST Humidifier Outlet Hunidifying Unit A frame Steam Trap Hunidifying spray rod III Starting Running 3 1 Electrical Diagram 1 Electrical wiring of dotted line users should prepare by themselves according to diagram 1 or diagram 2 There is no such configuration for standard unit 2 All electrical wiring should comply with local electrical installation standard 3 Ground point of unit should be conn...

Page 29: ... fan bearing to find whether they run freely or not 10 Hydraulic pressure testing and ventilation testing 11 The wooden support under the fan base is taken out or not Fan Shut off switch before checking internal parts of fan Check fan and motor components to find whether anti vibration and flexible connection apparatus operate freely or not Air handling unit is driven by belt and pulley Please che...

Page 30: ...ensate water Fan Put on the switch the fan will be driven It should run continuously Switch off fan and it would stop running in time Pay attention to the rotating direction of fan when it runs 3 4 Running Fan Put on the switch of the fan to control its running The fan would run continuously When you shut off fan it will stop running in time Exhaust the Air in the cooling coil There is a discharge...

Page 31: ...s There are two categories bearing in YCM series including bearing no grease nipple and bearing with grease nipple Inspect the lubrication situation for fan bearing at least twice a year Good maintain method will prolong bearing s service life Refer to table 4 and blow steps to maintain the bearing 1 If need clean the bearing and replace the obsolete lubricating grease Must inspect the fan status ...

Page 32: ...Nylon plate pre filter and aluminum filter with TIO2 should be cleaned periodically You should clean the nylon plate pre filter once a month and clean aluminum filter once three months TiO2 coating on aluminum filter cannot be cleaned by water If there is any dust on aluminum filter please blow it by dry air When checking and repairing TiO2 sterilizer components you can refer to the following deta...

Page 33: ...II Disassemble the left or right access boards III Take out the side bracket IV Dismount nylon plate prefilter and Aluminium filter 33 Maintenance Service ...

Page 34: ...V Draw out TiO2 lamp frame VI Dismount and install sterilization lamps 34 Maintenance Service ...

Page 35: ...ed of fan reduces which makes air flow become lower 2 Higher Air Flow When the actual external pressure is lower than the design pressure which makes air flow become higher The higher air flow is the faster air speed is and then the noisier the unit is 3 Noise Check return air and supply air duct to find whether they are connected with unit by flexible connection or not Whether anti vibration is i...

Page 36: ... FROM NO 6A6J A01C NA EN SUPERSEDES NOTHING Printed on recycled paper SAP NO 5398757 Johnson Controls is committed to the continuous product improvement Please note the product design may change without notification please refer to the purchase agreement This manual is for reference only For the specific product specifications and performance ...

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