background image

M

o

del

 

L W 

Supply Ai

r Outl

et 

Dimension

 

4R/6R Pip

e Loca

tio

n Dimensi

on

 

Air Inlet

 

Dimension

 

Base 

Height

 

Installati

on 

Locatio

Dimensi

on

 

A B 

H J 

L M 

N O 

N' 

O' 

P Q 

M

e

thod

 

M

e

thod

 

M

e

thod

 

M

e

thod

 

4R 6R 4R 

6R 

4R 

6R 

4R 6R 

4R 6R 4R 

6R 

50-02H

 

1556

 

916

 751

 

196 

232

 262

 

383

 

303

 

112

 

225

 

534

 523

 600

 

660

 712

 

30 

199

 

195

 

485

 487

 

200

 

780

 

68 

65 

1466

 

276

 

50-03H

 

1556

 

1016

 

780

 213 

232

 

262

 

402

 

328

 

112

 

225

 

534

 

523

 

600

 

660

 

712

 30 

193

 

195

 606

 

614

 

200

 880

 

68 

65 

1466

 376

 

50-04H

 1616

 

1116

 

915

 

193 

309 341 

459

 

293

 

112

 

256

 

523

 

523

 

605

 

660

 

712

 30 

201

 

201

 706

 

706

 

200

 980

 

68 

65 

1526

 476

 

50-05H

 1616

 

1166

 

915

 

203 

309 341 

475

 

293

 

112

 

256

 

523

 523

 605

 

660

 712

 

30 

201

 

201

 

725

 725

 

200

 

1030

 

68 

65 

1526

 

526

 

50-06H

 

1716

 

1166

 

1010

 

203 

395

 341

 

475

 

293

 

112

 

256

 

623

 623

 705

 

760

 812

 

30 

201

 

201

 

846

 846

 

200

 

1030

 

68 

65 

1626

 

526

 

50-07H

 

1796

 1306

 1010

 

253 

373 404 

500

 

293

 

105

 

312

 

623

 623

 705

 

760

 812

 

30 

201

 

201

 

846

 846

 

200

 

1170

 

68 

65 

1706

 

666

 

50-08H

 

1796

 1306

 1140

 

253 

373 404 

500

 

293

 

105

 

312

 

608

 623

 720

 

760

 812

 

30 

201

 

201

 

973

 973

 

300

 

1170

 

68 

65 

1706

 

666

 

50-10H

 

2026

 1416

 1270

 

263 

430 478 

556

 

293

 

100

 

412

 

713

 

723

 

820

 

860

 

912

 

30 

201

 201

 1100

 

1100

 

300

 1280

 

68 

65 

1936

 

776

 

50-12H

 2026

 

1586

 

1270

 383 

557

 

478

 

556

 

293

 

100

 

412

 

713

 

723

 

820

 

860

 

912

 

30 

201

 201

 1100

 

1100

 

300

 1450

 

68 

65 

1936

 

946

 

50-15H

 2106

 

1726

 

1390

 334 

568

 

568

 

541

 

293

 

87 

341

 

713

 

723

 

820

 

860

 

912

 

30 

201

 201

 1225

 

1225

 

400

 1590

 

68 

65 

2016

 1086

 

50-18H

 2106

 

1836

 

1520

 434 

568

 

568

 

541

 

293

 

87 

341

 

713

 

723

 

820

 

860

 

912

 

30 

201

 201

 1355

 

1355

 

400

 1700

 

68 

65 

2016

 1196

 

50-20H

 2196

 

2006

 

1520

 486 

638

 

638

 

563

 

293

 

87 

363

 

713

 

723

 

820

 

860

 

912

 

30 

201

 201

 1355

 

1355

 

400

 1870

 

68 

65 

2106

 1366

 

50-22H

 2296

 

2006

 

1650

 486 

638

 

638

 

563

 

293

 

87 

363

 

813

 

823

 

920

 

960

 

1012

 30 

201

 201

 1483

 

1483

 

500

 1870

 

68 

65 

2206

 1366

 

50-25H

 2502

 

2236

 

1685

 536 

714

 

714

 

598

 

318

 

87 

398

 

909

 

919

 

1016

 1056

 

1108

 63 

236

 236

 1518

 

1518

 

500

 2100

 

68 

100

 

2356

 1588

 

50-28H

 2502

 

2286

 

1815

 551 

714

 

714

 

598

 

318

 

87 

398

 

909

 

919

 

1016

 1056

 

1107

 63 

236

 236

 1650

 

1650

 

500

 2150

 

68 

100

 

2356

 1638

 

50-30H

 2632

 

2426

 

1815

 571 

800

 

800

 

637

 

321

 

87 

437

 

909

 

919

 

1016

 1056

 

1107

 63 

236

 236

 1650

 

1650

 

500

 2290

 

68 

100

 

2486

 1778

 

50-33H

 2632

 

2636

 

1815

 722 

800

 

800

 

637

 

321

 

87 

437

 

909

 

919

 

1016

 1056

 

1107

 63 

236

 236

 1650

 

1650

 

500

 2500

 

68 

100

 

2486

 1988

 

50-36H

 2632

 

2846

 

1815

 775 

800

 

800

 

637

 

321

 

87 

437

 

909

 

919

 

1016

 1056

 

1107

 63 

236

 236

 1650

 

1650

 

500

 2710

 

68 

100

 

2486

 2198

 

50-40H

 

2961

 2710

 2125

 

749 

897

 

897

 

642

 

291

 

87 

502

 

1097

 1113

 1210

 

1250

 1312

 

63 241

 

241

 

1009

 1009

 

1181

 1181

 1949

 

1949

 600

 

2574

 68 

100

 2872

 

2272

 

50-45H

 

2961

 2850

 2250

 

864 

897

 

897

 

767

 

291

 

87 

502

 

1097

 1113

 1210

 

1250

 1312

 

63 242

 

243

 

1074

 1074

 

1246

 1246

 2077

 

2078

 600

 

2714

 68 

100

 2872

 

2412

 

50-50H

 

3126

 3130

 2250

 

836 1006

 1006

 

608

 

291

 

87 

558

 

1097

 1113

 1210

 

1250

 1312

 

63 242

 

243

 

1074

 1074

 

1246

 1246

 2077

 

2078

 600

 

2994

 6

8 100

 

3037

 

2692

 

50-60H

 

3306

 3170

 2430

 

693 1129

 1129

 

610

 

293

 

87 

615

 

1097

 1113

 1210

 

1250

 1312

 

63 239

 

239

 

1261

 1261

 

1432

 1433

 2264

 

2264

 600

 

3034

 6

8 100

 

3218

 

2732

 

14

Overview

Summary of Contents for YCM Series

Page 1: ...YCM Air Handling Unit Installation Operation and Maintenance Manual FORM NO 6A6J A01C NA EN ...

Page 2: ...f Air Duct 2 2 7 Connection of Water Pipe 2 8 Water Quality Required Environment 2 2 9 U trap 2 10 Warnings 2 11 TiO2 Installation 2 12 Dry Steam Humidifier Installation 2 28 III Starting Running 29 3 1 Electrical Diagram 3 2 Check Before Startup 30 3 3 Testing 31 3 4 Running IV Maintenance Service 32 4 1 Filter 3 4 2 Fan Electric Motors 3 4 3 Belt 4 4 Coil 3 4 5 Drain Pipe 3 4 6 TiO2 4 7 Others V...

Page 3: ...er efficiency Equipped with mega air flow fan air handling unit can exert the most heat transmission efficiency Quiet Operation The air handling unit equips with best quality and low noise level motor the newest low rotational speed and mega air flow fan It is driven by belt and pulley runs very quietly Dry Drain Pan Condensate drain pan is dry drain pan which makes condensate water be drained out...

Page 4: ...Note Along the airflow direction it is the right hand unit if coil connection pipes are on the right side of unit vice versa 1 2 2 The types of supply air Vertical unit 4 Overview ...

Page 5: ...ight hand unit the coil connection pipes are on the right of unit and the outlet should be orientated from the left side of unit Vertical Standard Unit V1 Front Outlet Note The above apply to left hand unit For right hand unit the coil connection pipes are on the right of unit If the supply air method is B the air outlet is on the side of air inlet 5 Overview ...

Page 6: ...n pipes are on the right of unit and the outlet should be orientated from the left side of unit Horizontal Standard Unit H2 Top Outlet Horizontal Standard Unit H2 Front Outlet Note The above applies to left hand unit For right hand unit the coil connection pipes are on the right of unit and the outlet should be orientated from the left side of unit Horizontal Standard Unit H3 Top Outlet 6 Overview...

Page 7: ...onnection pipes are on the right of unit and the outlet should be orientated from the left side of unit Horizontal Standard Unit H4 Top Outlet Horizontal Standard Unit H4 Front Outlet Note The above applies to left hand unit For right hand unit the coil connection pipes are on the right of unit and the 7 Overview ...

Page 8: ...zontal Standard Unit H5 Top Outlet Horizontal Standard Unit H5 Front Outlet Note The above applies to left hand unit For right hand unit the coil connection pipes are on the right of unit and the outlet should be orientated from the left side of unit 8 Overview ...

Page 9: ...508 430 478 76 76 76 292 125 125 112 138 423 33 168 176 886 878 772 1494 65 806 1162 25 12V 846 1916 1858 608 557 478 76 76 76 292 125 125 112 138 423 33 168 176 886 878 772 1754 65 806 1422 25 15V 846 2026 1858 258 373 404 294 76 76 108 334 125 125 112 138 423 33 175 182 1004 997 899 1864 65 806 1532 25 18V 846 2226 1922 198 471 404 384 76 76 108 334 110 125 112 138 423 33 177 182 1065 1061 963 2...

Page 10: ...01 317 125 140 83 138 448 33 193 195 910 896 772 1494 65 806 1162 50 12V 896 1966 1908 633 557 478 101 101 101 317 125 140 83 138 448 33 193 195 910 896 772 1754 65 806 1422 50 15V 896 2076 1908 283 373 404 294 101 101 133 359 130 145 83 138 448 33 200 205 1028 1021 899 1864 65 806 1532 50 18V 896 2276 1972 223 471 404 384 101 101 133 359 130 145 83 138 448 33 202 205 1090 1084 963 2064 65 806 173...

Page 11: ...316 30 176 176 1200 1200 1129 1514 65 1446 1086 25 18H 1486 1786 1470 408 568 568 516 268 62 315 118 128 225 265 316 30 176 176 1330 1330 1259 1624 65 1446 1196 25 20H 1576 1956 1470 460 638 638 538 268 62 337 118 128 225 265 316 30 176 176 1330 1330 1259 1794 65 1536 1366 25 22H 1576 1956 1600 460 638 638 538 268 62 337 118 128 225 265 316 30 176 176 1458 1458 1389 1794 65 1536 1366 25 25H 1686 2...

Page 12: ...1 201 1225 1225 1129 1514 65 1446 1086 50 18H 1536 1836 1520 434 568 568 541 293 87 341 143 153 250 290 342 30 201 201 1355 1355 1259 1624 65 1446 1196 50 20H 1626 2006 1520 486 638 638 563 293 87 363 143 153 250 290 342 30 201 201 1355 1355 1259 1794 65 1536 1366 50 22H 1626 2006 1650 486 638 638 563 293 87 363 143 153 250 290 342 30 201 201 1483 1483 1389 1794 65 1536 1366 50 25H 1736 2236 1685 ...

Page 13: ...176 1200 1200 400 1590 43 65 2016 1086 25 18H 2056 1786 1470 408 568 568 516 268 62 315 688 698 795 835 886 30 176 176 1330 1330 400 1700 43 65 2016 1196 25 20H 2146 1956 1470 460 638 638 538 268 62 337 688 698 795 835 886 30 176 176 1330 1330 400 1870 43 65 2106 1366 25 22H 2246 1956 1600 460 638 638 538 268 62 337 788 798 895 935 986 30 176 176 1458 1458 500 1870 43 65 2206 1366 25 25H 2396 2186...

Page 14: ...225 400 1590 68 65 2016 1086 50 18H 2106 1836 1520 434 568 568 541 293 87 341 713 723 820 860 912 30 201 201 1355 1355 400 1700 68 65 2016 1196 50 20H 2196 2006 1520 486 638 638 563 293 87 363 713 723 820 860 912 30 201 201 1355 1355 400 1870 68 65 2106 1366 50 22H 2296 2006 1650 486 638 638 563 293 87 363 813 823 920 960 1012 30 201 201 1483 1483 500 1870 68 65 2206 1366 50 25H 2502 2236 1685 536...

Page 15: ...6 1200 1200 400 1590 43 65 2396 1086 25 18H 2436 1786 1470 408 568 568 516 268 62 315 1068 1078 1175 1215 1266 30 176 176 1330 1330 400 1700 43 65 2396 1196 25 20H 2526 1956 1470 460 638 638 538 268 62 337 1068 1078 1175 1215 1266 30 176 176 1330 1330 400 1870 43 65 2486 1366 25 22H 2626 1956 1600 460 638 638 538 268 62 337 1168 1178 1275 1315 1366 30 176 176 1458 1458 500 1870 43 65 2586 1366 25 ...

Page 16: ...1225 1225 400 1590 68 65 2396 1086 50 18H 2486 1836 1520 434 568 568 541 293 87 341 1093 1103 1200 1240 1292 30 201 201 1355 1355 400 1700 68 65 2396 1196 50 20H 2576 2006 1520 486 638 638 563 293 87 363 1093 1103 1200 1240 1292 30 201 201 1355 1355 400 1870 68 65 2486 1366 50 22H 2676 2006 1650 486 638 638 563 293 87 363 1193 1203 1300 1340 1392 30 201 201 1483 1483 500 1870 68 65 2586 1366 50 25...

Page 17: ...176 1200 1200 400 1590 43 65 2316 1086 25 18H 2356 1786 1470 408 568 568 516 268 62 315 688 698 795 835 1036 30 176 176 1330 1330 400 1700 43 65 2316 1196 25 20H 2446 1956 1470 460 638 638 538 268 62 337 688 698 795 835 1036 30 176 176 1330 1330 400 1870 43 65 2406 1366 25 22H 2546 1956 1600 460 638 638 538 268 62 337 788 798 895 935 1136 30 176 176 1458 1458 500 1870 43 65 2506 1366 25 25H 2696 2...

Page 18: ...225 400 1590 68 65 2316 1086 50 18H 2406 1836 1520 434 568 568 541 293 87 341 713 723 820 860 1062 30 201 201 1355 1355 400 1700 68 65 2316 1196 50 20H 2496 2006 1520 486 638 638 563 293 87 363 713 723 820 860 1062 30 201 201 1355 1355 400 1870 68 65 2406 1366 50 22H 2596 2006 1650 486 638 638 563 293 87 363 813 823 920 960 1162 30 201 201 1483 1483 500 1870 68 65 2506 1366 50 25H 2802 2236 1685 5...

Page 19: ...6 1200 1200 400 1590 43 65 2696 1086 25 18H 2736 1786 1470 408 568 568 516 268 62 315 1068 1078 1175 1215 1416 30 176 176 1330 1330 400 1700 43 65 2696 1196 25 20H 2826 1956 1470 460 638 638 538 268 62 337 1068 1078 1175 1215 1416 30 176 176 1330 1330 400 1870 43 65 2786 1366 25 22H 2926 1956 1600 460 638 638 538 268 62 337 1168 1178 1275 1315 1516 30 176 176 1458 1458 500 1870 43 65 2886 1366 25 ...

Page 20: ...1225 1225 400 1590 68 65 2696 1086 50 18H 2786 1836 1520 434 568 568 541 293 87 341 1093 1103 1200 1240 1442 30 201 201 1355 1355 400 1700 68 65 2696 1196 50 20H 2876 2006 1520 486 638 638 563 293 87 363 1093 1103 1200 1240 1442 30 201 201 1355 1355 400 1870 68 65 2786 1366 50 22H 2976 2006 1650 486 638 638 563 293 87 363 1193 1203 1300 1340 1542 30 201 201 1483 1483 500 1870 68 65 2886 1366 50 25...

Page 21: ...2 φ76 2 1 2 φ76 2 1 2 φ89 3 YCM28V φ89 3 φ89 3 φ89 3 φ89 3 YCM30V φ89 3 φ89 3 φ89 3 φ89 3 YCM33V φ89 3 φ89 3 φ89 3 φ89 3 YCM36V φ89 3 φ89 3 φ89 3 φ89 3 Horizontal Unit Model Coil Connection Pipe mm inch 4 Rows 6 Rows 4 Rows 6 Rows Return Air Return Air Fresh Air Fresh Air YCM02H φ48 1 1 2 φ48 1 1 2 φ48 1 1 2 φ48 1 1 2 YCM03H φ48 1 1 2 φ48 1 1 2 φ48 1 1 2 φ48 1 1 2 YCM04H φ48 1 1 2 φ60 2 φ48 1 1 2 ...

Page 22: ...otice If contamination and foreign matters on motor or fan blades are not eliminated YORK CORPORATION cannot supply effective maintenance and service 2 2 Transportation YCM air handling unit is packaged by wooden case The unit should not be damaged during transportation The angle of inclination should not be more than 30 degree when carrying it When the unit is delivered to destination and the woo...

Page 23: ...ap If the unit is the model which is above YCM25H the unit section should be connected according to numbering order of the transporting section of the unit and assembled in conformity to the airflow direction marked on the unit Before connection the basement brace should be taken apart Stick the attached sealing and heat preservation adhesive tape to the joint face of the frame among the unit sect...

Page 24: ...t air duct should be connected with the unit by one 100 200mm length flexible duct Such connection should be good airproof and without any air leakage The air duct itself should not be supported on the unit It should be supported by brace or hanger Air duct should be equipped with good insulation to avoid condensation 2 7 Connection of Water Pipe Inlet outlet pipe are connected with pipeline by sc...

Page 25: ...e of internal negative pressure Pa A B P 10 20 mm 2 10 Warnings Warning marks are placed on dangerous parts of air handling unit Please pay attention to them when transporting installing and running it 2 11 TiO2 Installation YCM air handling unit TiO2 sterilizer is installed in flange of return air port Follwing picture Detailed installation steps are as following 1 Filter frame is installed on ai...

Page 26: ...ual Attached List Quantity of main components of Tio2 sterilizer Sterilizer OTY of lamp OTY of Aluminium OTY of nylon plate prefilter fuse YCM02V1 2 2 1 1 YCM03V1 4 4 2 1 YCM04V1 4 4 2 1 YCM05V1 8 4 2 1 YCM06V1 12 4 2 1 YCM07V1 12 4 2 1 YCM08V1 12 4 2 1 YCM10V1 12 6 3 1 YCM12V1 12 6 3 1 YCM15V1 18 12 6 1 YCM18V1 18 12 6 1 YCM20V1 36 12 6 1 YCM22V1 36 12 6 1 YCM25V1 36 12 6 1 YCM28V1 48 16 8 1 YCM3...

Page 27: ...by user When internal fan is running sterilizer will be running Vice versa Matters Needing Attention The components of sterilizer have been installed in factory except the lamps need to be installed by the user They are tested and examined strictly before ex factory The components are packaged in good order So under normal condition sterilizer should be well when it is sent to destination When you...

Page 28: ...of ST Humidifier Outlet Hunidifying Unit A frame Steam Trap Hunidifying spray rod III Starting Running 3 1 Electrical Diagram 1 Electrical wiring of dotted line users should prepare by themselves according to diagram 1 or diagram 2 There is no such configuration for standard unit 2 All electrical wiring should comply with local electrical installation standard 3 Ground point of unit should be conn...

Page 29: ... fan bearing to find whether they run freely or not 10 Hydraulic pressure testing and ventilation testing 11 The wooden support under the fan base is taken out or not Fan Shut off switch before checking internal parts of fan Check fan and motor components to find whether anti vibration and flexible connection apparatus operate freely or not Air handling unit is driven by belt and pulley Please che...

Page 30: ...ensate water Fan Put on the switch the fan will be driven It should run continuously Switch off fan and it would stop running in time Pay attention to the rotating direction of fan when it runs 3 4 Running Fan Put on the switch of the fan to control its running The fan would run continuously When you shut off fan it will stop running in time Exhaust the Air in the cooling coil There is a discharge...

Page 31: ...s There are two categories bearing in YCM series including bearing no grease nipple and bearing with grease nipple Inspect the lubrication situation for fan bearing at least twice a year Good maintain method will prolong bearing s service life Refer to table 4 and blow steps to maintain the bearing 1 If need clean the bearing and replace the obsolete lubricating grease Must inspect the fan status ...

Page 32: ...Nylon plate pre filter and aluminum filter with TIO2 should be cleaned periodically You should clean the nylon plate pre filter once a month and clean aluminum filter once three months TiO2 coating on aluminum filter cannot be cleaned by water If there is any dust on aluminum filter please blow it by dry air When checking and repairing TiO2 sterilizer components you can refer to the following deta...

Page 33: ...II Disassemble the left or right access boards III Take out the side bracket IV Dismount nylon plate prefilter and Aluminium filter 33 Maintenance Service ...

Page 34: ...V Draw out TiO2 lamp frame VI Dismount and install sterilization lamps 34 Maintenance Service ...

Page 35: ...ed of fan reduces which makes air flow become lower 2 Higher Air Flow When the actual external pressure is lower than the design pressure which makes air flow become higher The higher air flow is the faster air speed is and then the noisier the unit is 3 Noise Check return air and supply air duct to find whether they are connected with unit by flexible connection or not Whether anti vibration is i...

Page 36: ... FROM NO 6A6J A01C NA EN SUPERSEDES NOTHING Printed on recycled paper SAP NO 5398757 Johnson Controls is committed to the continuous product improvement Please note the product design may change without notification please refer to the purchase agreement This manual is for reference only For the specific product specifications and performance ...

Reviews: