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5894307-UIM-B-0920

8

Johnson Controls Ducted Systems

The  furnace  must  be  isolated  from  the  gas  supply  piping  system  by
closing its individual external manual shutoff valve during any pressure
testing  of  the  gas  supply  piping  system  at  pressures  equal  to  or  less
than 0.5 psig (3.5 kPa).
Gas piping can be connected from either side of the furnace using any
of the gas pipe entry knockouts on both sides of the furnace. See Fig-
ures 6 and 10.

HIGH ALTITUDE

The TL9E060 furnace is constructed at the factory for natural gas-fired
operation  at  0  to  7,800  ft  (0  to  2,377  m)  above  sea  level.  No  adjust-
ments are needed.
The TL9E080  and TL9E100  are  constructed  at  the  factory  for  natural
gas-fired operation at 0 to 5,000 ft (0 to 1,524 m) with no adjustments
needed. Above 5,000 ft (1,524 m), change the unit ID plug. Use the 
following high altitude accessory kits: S1-32552070000 for TL9E080, 
S1-32552071000 for TL9E100.

SECTION V: ELECTRICAL POWER

ELECTRICAL POWER CONNECTIONS

Field wiring to the unit must be grounded. Electric wires that are field
installed must conform to the temperature limitation for 63°F (35°C) rise
wire specified in these instructions. See Table 4 in these instructions for
specific furnace electrical data.

Notes:

Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE test procedures.
Wire size and overcurrent protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes.
The furnace must be installed so the electrical components are protected from water.

 Figure 10: 

Gas Piping

UNION

UNION

HORIZONTAL

UPFLOW

DRIP
LEG

DRIP
LEG

MANUAL
SHUT-OFF
VALVE

TO GAS 
SUPPLY

TO GAS 
SUPPLY

UNION

TO
GAS
SUPPLY

DRIP 
LEG

DRIP 
LEG

UNION

TO
GAS
SUPPLY

MANUAL
SHUT-OFF
VALVE

A1123-001

IMPORTANT:  

An accessible manual shutoff valve must be installed

upstream of the furnace gas controls and within 6 ft (1.8 m) of the fur-
nace.

 CAUTION

The gas valve body is a very thin casting that cannot take any exter-
nal pressure. Never apply a pipe wrench to the body of the gas valve
when installing piping. A wrench must be placed on the octagon hub
located  on  the  gas  inlet  side  of  the  valve.  Placing  a  wrench  to  the
body of the gas valve will damage the valve causing improper opera-
tion and/or the valve to leak.

!

 CAUTION

Use copper conductors only.

!

Table 4: 

Ratings and Physical/Electrical Data

Input

Output

Nominal

Airflow

AFUE

Air 

Temperature

Rise

Maximum 

Outlet

Air 

Temperature

Blower

Blower 

Size

Recommended

Fuse or Circuit 

Breaker

Total 

Unit

Gas Pipe 

Connection, 

NPT

MBH kW MBH kW

CFM m

3

/min

%

°F

°C

°F

°C

HP

A

in.

A

A

in.

60

17.6

57

16.7 1200

34.0

95.0 35–65 19–36

190

88

1/2

6.4

11x8

15

8.0

1/2

80

23.4

76

22.3 1600

45.3

95.0 35–65 19–36

190

88

3/4

8.8

11x10

15

10.4

1/2

100

29.3

95

27.8 2000

56.6

95.0 35–65 19–36

190

88

1

11.5

11x11

15

13.1

1/2

Summary of Contents for TL9E Series

Page 1: ...Wiring Diagram 32 LIST OF TABLES Unit Clearances to Combustibles 4 Cabinet and Duct Dimensions 6 Recommended Filter Sizes High Velocity 600 FPM 7 Ratings and Physical Electrical Data 8 Maximum Equival...

Page 2: ...alled directly on carpeting tile or other combustible material other than wood flooring Check the rating plate and power supply to be sure that the elec trical characteristics match All models use nom...

Page 3: ...t piping and elbows are required As centralized with the air distribution as possible Where adequate combustion air is available particularly when the appliance is not using outdoor combustion air Whe...

Page 4: ...be needed to ensure against drain pan distortion On all installations without a coil a removable access panel is recom mended in the outlet duct such that smoke or reflected light would be observable...

Page 5: ...ION This appliance is certified for line contact when the furnace is installed in the horizontal left or right position The line contact is only permissible between lines that are formed by the inters...

Page 6: ...t and quiet fur nace operation When suspending the furnace use a secure platform constructed of plywood or other building materials secured to the floor or ceiling joists See Figure 5 for details and...

Page 7: ...p leg and ground union is required See Figure 10 For left side supply gas pipe arrangement two 1 2 in elbows and two 1 2 in x 1 1 2 in pipe nipples must be used The arrangement shown in Figure 9 align...

Page 8: ...with DOE test procedures Wire size and overcurrent protection must comply with the National Electrical Code NFPA 70 latest edition and all local codes The furnace must be installed so the electrical...

Page 9: ...Figure 11 LOW VOLTAGE CONTROL WIRING CONNECTIONS Install the field supplied thermostat by following the instructions that come with the thermostat With the thermostat set in the OFF position and the m...

Page 10: ...1 67 LU RQGLWLRQHU 9ROW RPPRQ RPSUHVVRU RQWDFWRU XOO 6WDJH HDW 7 50267 7 Figure 13 Thermostat Chart Single Stage HP with Single Stage Furnaces 6LQJOH 6WDJH R1R XUQDFH 6LQJOH 6WDJH HDW 3XPS 6HFRQG 6WDJ...

Page 11: ...pplied to the hose con nected to the top of the condensate trap Screw the condensate trap to the condensate trap bracket supplied Then thread the hose adapters together below the furnace casing using...

Page 12: ...collec tor box as shown in Figures 16 and 17 The drain hose must not sag or droop after it is installed If glue is used when connecting the intake pipe to the intake coupling the drain opening in the...

Page 13: ...5894307 UIM B 0920 Johnson Controls Ducted Systems 13 Figure 16 Upflow Configuration UPFLOW LEFT SIDE DRAIN UPFLOW RIGHT SIDE DRAIN EXTERNAL CONDENSATE TRAP EXTERNAL CONDENSATE TRAP A1128 001...

Page 14: ...DRAIN AIRFLOW EXTERNAL CONDENSATE TRAP HORIZONTAL LEFT HORIZONTAL RIGHT MOVE RAIN GUTTER HOSE TO THIS POSITION MOVE CONDENSATE DRAIN HOSE TO THIS POSITION INTAKE PIPE DRAIN AIRFLOW EXTERNAL CONDENSAT...

Page 15: ...models are supplied with 2 in 5 1 cm vent connections When the pipe must be increased to 3 in 7 6 cm diameter the transition from 2 in to 3 in must be done as close to the furnace as possible The 2 i...

Page 16: ...igure 18 Elbow Dimensions A A A A STANDARD ELBOW LONG SWEEP ELBOW Table 6 Elbow Dimensions Elbow A Dimension Illustrated in Figure 18 2 in Standard 2 5 16 in 3 in Standard 3 1 16 in 2 in Sweep 3 1 4 i...

Page 17: ...nform to ASTM D2564 for PVC or ASTM D2235 for ABS piping 7 All joints must provide a permanent airtight and watertight seal 8 Install the combustion air and vent piping such that it has a 1 4 in ft 21...

Page 18: ...equirements of the gas supplier 12 in 30 5 cm or in accordance with local installation codes and the requirements of the gas supplier F Clearance to outside corner 12 in 30 5 cm or in accordance with...

Page 19: ...3 to 24 Each furnace must have a separate vent pipe Under NO circumstances can the two vent pipes be tied together The combustion air side of the two pipe configuration shown in Figures 23 and 24 can...

Page 20: ...tion See Figure 28 VENTILATED COMBUSTION AIR Combustion air is supplied through a PVC or ABS pipe that is connected to the PVC coupling attached to the burner box and is terminated in a ventilated att...

Page 21: ...operated damper or manually adjustable louvers are not permitted for use An automatically operated damper or automatically adjustable louvers must be interlocked so the main burner can not operate un...

Page 22: ...kW of the total input rating of all equipment located in the enclosure Not less than the sum of all vent connectors in the confined space The duct must be least the same cross sectional area as the fr...

Page 23: ...s dryers and TURN ON any exhaust fans such as range hoods and bathroom exhausts so they shall operate at maximum speed Open the fireplace dampers Do not operate a summer exhaust fan 4 Follow the light...

Page 24: ...surface igniter glows for about 17 s b After this warm up the induced draft blower starts again and the ignition module opens the main gas valve c After flame is established the supply air blower sta...

Page 25: ...0 300 750 78 46 92 231 25 144 288 720 80 45 90 225 26 138 277 692 82 44 88 220 27 133 267 667 84 43 86 214 28 129 257 643 86 42 84 209 29 124 248 621 88 41 82 205 30 120 240 600 90 40 80 200 31 116 23...

Page 26: ...ws on main gas valve 2 Turn on gas and electrical supplies and follow the operating instruc tions to place the unit back in operation 3 Adjust manifold pressure by adjusting gas valve regulator screw...

Page 27: ...gas sample for analysis it is permissi ble to drill a small hole in the plastic flue pipe for a sample probe pro vided that the vent piping is PVC and the hole is correctly sealed afterwards If using...

Page 28: ...ated on the furnace vesti bule panel near the gas valve This is an automatic reset control that provides over temperature protection due to reduced airflow This may be caused by the following A dirty...

Page 29: ...sensed within 1 0 s The gas valve de energizes and the control begins a recycle operation A normal ignition sequence begins after a 15 s inter purge If during the five recycles the gas supply does not...

Page 30: ...d Red Flashes Indicates incorrect line voltage polarity The polar ity of the incoming power to the furnace is reversed Soft Lockout The control includes a soft lockout that resets automati cally after...

Page 31: ...Door 1 5 ft required GROMMET 3 required HARNESS WIRING HOSE CONDENSATE HOSE RAIN GUTTER KNOB QUARTER TURN 4 required MOTOR MOUNT ORIFICE BURNER PAN CONDENSATE PLUG SEAL 7 8 in PLUG SEAL 2 3 8 in PLUG...

Page 32: ...5894307 UIM B 0920 32 Johnson Controls Ducted Systems SECTION XII WIRING DIAGRAM Figure 33 Wiring Diagram...

Page 33: ...ree Ells of 90 Degree Ells Polarity is correct black is L1 hot white is N neutral Ground wire is connected Line voltage value to furnace volts AC Low voltage value between R and C on furnace control b...

Page 34: ...ure in w c Return Static in w c after Air Side Heating Air Side Cooling Air Side Continuous Fan Clean Up Give owner the owner s manual provided Explain thermostat use and programming if applicable to...

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