York PREDATOR 102 Technical Manual Download Page 25 | Manualshive

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246699-YTG-D-1208

Johnson Controls Unitary Products

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Summary of Contents for PREDATOR 102

Page 1: ...gned for light commercial applications and can be easily installed on a roof curb slab or frame All DF Predator units are self contained and assembled on rigid full perimeter base rails allowing for 3 way forklift access and overhead rigging Every unit is completely charged wired piped and tested at the factory to provide a quick and easy field installation All units are convertible between side a...

Page 2: ...8 COOLING CAPACITY DF120 10 TON UNIT 16 9 ELECTRICAL DATA DF078 6 1 2 TON MID EFFICIENCY W O PWRD CONVENIENCE OUTLET 17 10 ELECTRICAL DATA DF078 6 1 2 TON MID EFFICIENCY WITH PWRD CONVENIENCE OUTLET 17 11 ELECTRICAL DATA DF090 7 1 2 TON MID EFFICIENCY W O PWRD CONVENIENCE OUTLET 18 12 ELECTRICAL DATA DF090 7 1 2 TON MID EFFICIENCY WITH PWRD CONVENIENCE OUTLET 18 13 ELECTRICAL DATA DF102 8 1 2 TON ...

Page 3: ...l units use the same standard filter size This standard ization removes any confusion on which filter sizes are needed for replacement The non corrosive drain pan slides out of the unit to per mit easy cleaning The drain pan is accessed by remov ing the drain pan cover plate on the rear of the unit Once the plate is removed the drain pan slides out through the rear of the unit FIGURE 1 PREDATOR CO...

Page 4: ...The control board monitors the high and low pressure switches the freezestats the gas valve if applicable and the temperature limit switch on gas and electric heat units The unit con trol board will alarm on ignition failures compressor lockouts and repeated limit switch trips Nuisance Trip Protection and Strikes To prevent nuisance trouble calls the control board uses a three times you re out phi...

Page 5: ...iciency possible Horizontal Economizer Without barometric relief All features of the downflow economizer exist except you must order the duct mount baro metric relief separately You must order a 1EH0408 if you are installing a power exhaust You can order a 1RD0411 Barometric Relief for horizontal flow economizers only BAS Ready Economizer With barometric relief The economizer is provided with an a...

Page 6: ...iday scheduling is built in Two different modes of demand ventilation are achieved through the INTELLI Comfort using CO2 sensors It uses an inside CO2 sensor to perform Demand Ventilation It can also use an Outside CO2 sen sor to perform Differential Demand Ventilation It uses a Patented Comfort Ventilation algorithm to provide com fortable ventilation air temperature The patented econo mizer load...

Page 7: ...er Exhaust This accessory installs in the unit with a down flow economizer Power exhaust plugs into the connector in the unit bulkhead You must purchase 1EH0408 barometric relief when applying to a hori zontal flow application Manual Outdoor Air Damper Like the motorized out door air damper each manual outdoor air damper includes a slide in damper assembly with an outdoor air hood and filters Cust...

Page 8: ...etric Relief 1FA0414 Manual Outside Air Damper 0 100 Downflow Incl Hood Damper Filters No Barometric Relief 2MD04702724 Motorized Damper Downflow Incl Hood Damper Filter no Barometric Relief 2MD04703324 Motorized Damper Horizontal Incl Hood Damper Filter no Barometric Relief 2EE04705424 Economizer Downflow Incl Barometric Relief All Hoods 124 lbs 2EE04705524 Economizer Horizontal Incl Dampers Hood...

Page 9: ...r Propane 1FE0412 Flue Exhaust Extension Kit 2BC04700106 Gas Heat Kit 60 deg F 230V 2BC04700151 Gas Heat Kit 60 deg F 460V 2BC04700154 Gas Heat Kit 60 deg F 575V 1FL0402 Permanent Filter Includes 4 Four Filters 1FL0423 Permanent Filter Includes 4 Four Filters 42 Tall Cabinet 2DF0401 Dirty Filter Switch 1FF0410 Filter Frame Kit Metal 1FF0411 Metal Filter Frame Kit 42 Tall Cabinet TABLE 1 ACCESSORIE...

Page 10: ...A No Options Installed Installation Options B Option 1 C Option 2 D Options 1 2 E Option 3 F Option 4 G Options 1 3 H Options 1 4 J Options 1 2 3 K Options 1 2 4 L Options 1 3 4 M Options 1 2 3 4 N Options 2 3 P Options 2 4 Q Options 2 3 4 R Options 3 4 S Option 5 T Options 1 5 U Options 1 3 5 V Options 1 4 5 W Options 1 3 4 5 X Options 3 5 Y Options 4 5 Z Options 3 4 5 1 Disconnect 2 Non Pwr d Co...

Page 11: ...Area ft 2 10 67 10 67 10 67 13 2 Condenser Fan 2 per Unit Propeller Dia in 24 24 24 24 Motor HP each 1 3 1 3 3 4 3 4 CFM Nominal each 3400 3400 4400 4400 Condenser Coil 2 per unit Rows 1 1 Sys 1 2 Row 2 Sys 2 1 Row Fins per Inch 20 20 20 20 Height in 44 36 36 44 Face Area ft 2 14 5 12 12 14 5 Refrigerant Charge System 1 lb oz 6 12 5 4 9 12 11 1 System 2 lb oz 6 4 5 0 5 6 11 1 Compressors Quantity ...

Page 12: ...5 65 3 4 090 7 1 2 Cooling Only 87 10 5 11 6 2516 84 Electric Heat 18 36 Gas Heat 120 96 80 15 45 3 4 Gas Heat 180 144 80 30 60 3 4 102 8 1 2 Cooling Only 99 10 4 10 39 3055 84 Electric Heat 9 18 24 36 Gas Heat 120 96 80 15 45 3 4 Gas Heat 180 144 80 30 60 3 4 120 10 Cooling Only 115 10 4 10 0 4000 90 Electric Heat 18 24 36 54 Gas Heat 180 144 80 20 50 3 4 Gas Heat 240 192 80 35 65 3 4 Rated at 95...

Page 13: ...56 1 50 5 45 0 39 4 33 8 28 3 52 8 7 05 52 8 52 6 47 1 41 5 36 0 30 4 24 8 2275 72 76 5 6 90 51 4 44 8 38 2 31 7 25 1 69 6 7 37 48 9 42 3 35 8 29 2 22 6 67 67 1 6 67 62 3 57 1 50 6 44 0 37 4 30 9 24 3 59 5 7 09 57 9 54 1 47 5 40 9 34 4 27 8 21 2 62 59 5 6 51 59 5 59 4 56 6 50 0 43 5 36 9 30 3 52 0 6 92 52 0 52 0 49 3 42 7 36 1 29 6 23 0 57 58 0 6 58 58 0 58 0 55 2 48 7 42 1 35 5 28 9 54 2 7 11 54 ...

Page 14: ...3 33 6 93 4 8 4 65 6 56 8 48 1 39 3 30 6 67 92 4 7 7 85 8 77 0 68 3 59 5 50 8 42 0 33 3 84 1 8 2 80 8 73 8 65 1 56 3 47 6 38 8 30 1 62 84 8 7 5 84 8 84 8 82 6 73 9 65 1 56 4 47 6 77 7 8 0 77 7 77 7 76 2 67 4 58 7 49 9 41 2 57 85 4 7 4 85 4 85 4 84 4 75 6 66 9 58 1 49 4 78 9 8 0 78 9 78 9 78 1 69 3 60 6 51 8 43 1 3375 72 103 2 7 9 74 0 64 1 54 1 44 1 34 2 94 8 8 5 71 1 61 2 51 2 41 2 31 3 67 93 7 7...

Page 15: ... 74 4 64 5 54 6 44 6 34 7 103 5 9 3 70 9 61 0 51 1 41 2 31 2 67 103 1 8 4 94 3 84 4 74 4 64 5 54 6 44 7 34 8 92 6 9 1 88 2 80 2 70 3 60 3 50 4 40 5 30 6 62 95 5 8 3 95 5 95 5 92 3 82 3 72 4 62 5 52 6 85 4 8 9 85 4 85 4 86 0 76 1 66 2 56 3 46 4 57 92 9 8 3 92 9 92 9 94 9 85 0 75 1 65 2 55 2 85 5 8 9 85 5 85 5 86 6 76 7 66 8 56 9 46 9 3825 72 114 2 8 6 80 2 68 9 57 6 46 4 35 1 105 7 9 3 77 0 65 7 54...

Page 16: ...51 1 97 6 10 34 96 2 87 7 79 1 70 6 62 0 53 5 44 9 3500 72 117 0 10 10 78 6 68 5 58 4 48 2 38 1 111 9 10 85 77 2 67 1 57 0 46 8 36 7 67 109 7 9 92 100 90 4 80 3 70 2 60 1 50 0 39 9 102 8 10 55 97 9 88 5 78 4 68 3 58 2 48 1 38 0 62 107 0 9 81 106 103 95 6 85 5 75 4 65 3 55 2 102 1 10 48 101 97 7 88 0 77 9 67 8 57 7 47 6 57 106 7 9 82 106 102 92 1 82 0 71 9 61 8 51 6 101 9 10 45 101 96 8 86 7 76 6 6...

Page 17: ...ps Min Circuit Ampacity Amps FLA 208 10 6 78 0 1 5 230 460 575 Voltage Compressors OD Fan Motors Supply Blower Motor FLA TABLE 10 ELECTRICAL DATA DF078 6 1 2 TON MID EFFICIENCY WITH PWRD CONVENIENCE OUTLET RLA LRA FLA 1 5 2 1 5 2 1 5 2 1 5 2 1 5 2 ea ea ea HP HP HP HP HP HP HP HP HP HP None 43 1 45 1 48 6 50 6 50 50 50 60 2TP04520925 6 8 18 9 43 8 46 3 50 7 53 2 50 50 60 60 2TP04521825 13 5 37 5 6...

Page 18: ...er Exhaust Amps FLA FLA Actual KW Heater Amps Min Circuit Ampacity Amps MCA w Power Exhaust Amps 2 HP 3 HP 208 230 460 575 TABLE 12 ELECTRICAL DATA DF090 7 1 2 TON MID EFFICIENCY WITH PWRD CONVENIENCE OUTLET RLA LRA FLA 2 3 2 3 2 3 2 3 2 3 ea ea ea HP HP HP HP HP HP HP HP HP HP None 51 1 53 8 56 6 59 3 60 60 60 70 2TP04540925 6 8 18 9 51 1 53 8 56 6 59 3 60 60 60 70 2TP04541825 13 5 37 5 69 6 73 0...

Page 19: ...er Exhaust Amps 3 HP 3 HP FLA FLA 3 HP 3 HP 3 HP 3 HP 3 HP 3 HP 3 HP 3 HP 208 11 7 88 0 460 6 4 42 0 230 11 7 88 0 3 5 10 9 10 9 5 5 3 5 5 3 5 3 2 2 0 0 10 9 10 9 5 5 0 0 0 0 575 5 1 36 0 1 3 4 1 4 1 1 8 0 0 1 6 RLA LRA FLA ea ea ea None 54 2 54 2 59 7 59 7 60 60 70 70 2TP04540925 6 8 18 9 54 2 54 2 59 7 59 7 60 60 70 70 2TP04541825 13 5 37 5 73 0 73 0 79 8 79 8 80 80 80 80 2TP04542425 18 50 0 88 ...

Page 20: ... Fuse Size w Power Exhaust Amps FLA Electric Heater Model No Actual KW Min Circuit Ampacity Amps Heater Amps FLA Voltage 208 Compressors OD Fan Motors Supply Blower Motor FLA Pwr Exh Motor 10 9 16 0 137 0 RLA LRA FLA 2 3 2 3 2 3 2 3 2 3 ea ea ea HP HP HP HP HP HP HP HP HP HP None 61 2 63 9 66 7 69 4 70 70 80 80 2TP04521825 13 5 37 5 69 6 73 0 76 5 79 8 70 80 80 80 2TP04522425 18 0 50 0 85 2 88 6 9...

Page 21: ...nce includes dry coil and 2 throwaway filters Blower performance for gas heat includes the maximum number of heat tubes available for each tonnage ESP External Static Pressure given is that available for the supply and return air duct system All internal resistances have been deducted from the total static pressure of the blower TABLE 17 ELECTRIC HEAT MULTIPLIERS VOLTAGE kW Cap Multiplier NOMINAL ...

Page 22: ...041 1 71 1597 1088 1 90 1770 2500 602 0 59 550 654 0 76 705 746 0 94 877 815 1 04 968 884 1 32 1232 934 1 47 1369 996 1 66 1544 1046 1 78 1655 1094 1 96 1827 2600 612 0 64 600 669 0 81 755 756 0 99 923 824 1 09 1019 891 1 39 1292 940 1 53 1423 1002 1 71 1595 1051 1 84 1713 1099 2 02 1884 2700 622 0 70 652 684 0 86 806 766 1 04 971 832 1 15 1074 899 1 45 1353 947 1 59 1479 1008 1 77 1647 1057 1 90 ...

Page 23: ...0 907 1 11 1030 973 1 30 1216 1038 1 50 1396 1101 1 68 1565 1163 1 84 1718 1222 1 99 1851 1280 2 10 1960 1336 2 27 2113 1389 2 40 2238 1439 2 55 2374 3000 929 1 21 1131 995 1 41 1317 1060 1 61 1497 1123 1 79 1666 1185 1 95 1819 1244 2 09 1952 1302 2 21 2060 1358 2 38 2214 1411 2 51 2339 1461 2 66 2475 3100 951 1 32 1235 1017 1 52 1421 1082 1 72 1601 1146 1 90 1769 1207 2 06 1923 1267 2 21 2056 132...

Page 24: ... 1020 998 1 33 1243 1055 1 54 1433 1107 1 71 1596 1156 1 87 1740 1205 2 01 1869 1255 2 14 1991 1309 2 26 2111 1346 2 40 2235 3000 952 1 20 1122 1016 1 44 1345 1073 1 65 1535 1125 1 82 1698 1175 1 98 1842 1224 2 12 1972 1274 2 25 2093 1315 2 38 2215 1365 2 52 2347 3100 971 1 32 1229 1035 1 56 1451 1092 1 76 1641 1145 1 94 1805 1194 2 09 1949 1243 2 23 2078 1293 2 36 2200 1335 2 50 2333 1385 2 64 24...

Page 25: ...4 2092 1032 2 50 2334 1080 2 64 2462 1127 2 2 93 2732 3800 746 1 46 1361 803 1 61 1505 853 1 76 1641 909 1 98 1841 956 2 15 2005 1002 2 35 2190 1041 2 60 2427 1086 2 74 2554 1132 2 3 04 2832 3900 759 1 54 1435 817 1 70 1589 867 1 86 1731 920 2 07 1934 967 2 26 2103 1012 2 46 2293 1050 2 71 2524 1093 2 84 2649 1137 2 3 15 2934 4000 772 1 62 1513 831 1 80 1678 881 1 96 1827 932 2 18 2031 979 2 37 22...

Page 26: ... 1 34 1253 969 1 53 1426 1013 1 69 1577 1047 1 82 1695 2500 743 0 9 828 801 1 08 1003 865 1 23 1148 906 1 41 1317 977 1 6 1491 1019 1 76 1641 1053 1 88 1755 2600 755 0 96 895 812 1 14 1063 875 1 3 1211 910 1 48 1384 985 1 67 1558 1026 1 83 1705 1059 1 95 1816 2700 728 0 76 709 767 1 03 964 823 1 21 1125 886 1 37 1276 914 1 56 1452 992 1 75 1627 1032 1 9 1771 1064 2 01 1878 2800 739 0 86 801 778 1 ...

Page 27: ...026 1462 2 35 2192 1556 2 56 2388 2800 982 1 26 1178 1057 1 45 1355 1128 1 63 1524 1199 1 80 1674 1271 1 92 1794 1348 2 01 1875 1402 2 28 2128 1485 2 46 2294 1578 2 67 2490 2900 1007 1 38 1283 1082 1 57 1460 1153 1 75 1629 1224 1 91 1779 1297 2 04 1899 1373 2 12 1980 1425 2 40 2236 1508 2 58 2402 1602 2 79 2598 3000 1033 1 49 1392 1108 1 68 1569 1179 1 86 1737 1250 2 02 1887 1322 2 15 2008 1399 2 ...

Page 28: ...106 1 55 1441 1171 1 71 1597 1236 1 87 1739 1305 2 02 1878 1384 2 26 2102 1459 2 37 2209 1538 2 45 2282 2800 991 1 23 1149 1062 1 46 1364 1129 1 66 1544 1194 1 82 1700 1259 1 98 1842 1328 2 13 1981 1408 2 38 2221 1483 2 50 2328 1562 2 58 2401 2900 1015 1 35 1256 1086 1 58 1471 1152 1 77 1651 1217 1 94 1807 1283 2 09 1949 1362 2 37 2207 1434 2 52 2346 1508 2 63 2452 1587 2 71 2526 3000 1039 1 47 13...

Page 29: ...32 901 1 84 1715 953 2 04 1905 997 2 24 2092 1033 2 44 2270 1062 2 60 2425 3700 805 1 58 1474 860 1 74 1624 916 1 94 1812 965 2 15 2005 1007 2 35 2193 1041 2 54 2370 1069 2 71 2522 3800 824 1 68 1566 877 1 85 1723 930 2 05 1915 977 2 26 2109 1017 2 46 2297 1050 2 65 2473 1076 2 81 2621 3900 843 1 79 1666 894 1 96 1829 945 2 17 2023 990 2 38 2218 1027 2 58 2405 1059 2 77 2578 4000 862 1 90 1774 911...

Page 30: ...hrough the economizer is greater for 100 outdoor air than for 100 return air If the resistance of the return air duct system is less than 0 25 IWG the unit will deliver less CFM during full economizer operation TABLE 27 ADDITIONAL STATIC RESISTANCE DF090 102 CFM Cooling Only Economizer Electric Heat KW 9 18 24 36 54 1900 0 004 0 07 0 05 0 06 0 07 0 08 0 1 2100 0 01 0 09 0 06 0 07 0 08 0 09 0 11 23...

Page 31: ...VE BELT HP RPM Eff SF Frame Datum Dia in Bore in Model Datum Dia in Bore in Model DF078 1 1 2 1725 80 1 15 56 3 4 4 4 7 8 1VM50 9 5 1 AK99 A58 2 1725 80 1 15 56 3 4 4 4 7 8 1VM50 7 5 1 AK79 A55 DF090 2 1725 80 1 15 56 3 4 4 4 7 8 1VM50 6 5 1 AK69 A49 3 1725 80 1 15 56 3 4 4 4 7 8 1VM50 6 0 1 AK64 A49 DF102 3 1725 80 1 15 56 3 4 4 4 7 8 1VM50 6 0 1 AK64 A49 3 1725 80 1 15 56 3 4 4 4 7 8 1VM50 5 7 1...

Page 32: ...23 DF102 38 23 DF120 47 1 2 25 1 2 D A C B LEFT FRONT X Y LEFT FRONT FIGURE 4 UNIT 6 POINT LOAD TABLE 32 6 POINT LOAD WEIGHT Model Locations lbs A B C D E F DF078 158 142 128 187 207 231 DF090 137 112 93 145 175 214 DF102 138 113 93 146 176 216 DF120 178 160 144 210 233 260 TABLE 33 UNIT WEIGHT Model Shipping Weight lbs Weights include largest heating option Operating Weight lbs DF078 1058 1053 DF...

Page 33: ...oors Overhanging structure or shrubs should not obstruct condenser air discharge outlet 72 Right 12 Front 36 Left 36 Rear To remove the slide out drain pan a rear clearance of 60 is required If space is unavailable the drain pan can be removed through the front by separating the corner wall 36 Bottom Units may be installed on combustible floors made from wood or class A B or C roof covering materi...

Page 34: ... S U L A T E D D E C K U N D E R C O M P R E S S O R S E C T I O N I N S U L A T E D D E C K U N D E R C O N D E N S E R S E C T I O N F R O N T R I G H T S U P P L Y R E T U R N FIGURE 7 SUNLINE TO PREDATOR TRANSITION ROOF CURBS 7 6 5 8 9 4 5 0 1 2 3 0 1 2 6 4 1 4 5 9 1 4 1 0 2 3 4 2 6 8 0 5 8 2 T Y P F R O N T R I G H T S U P P L Y R E T U R N ...

Page 35: ...23 32 16 3 8 18 1 16 12 5 16 6 13 16 24 21 LEFT Bottom gas supply entry Bottom Power Control and Convenience Outlet Wiring SUPPLY AIR RETURN AIR FRONT FIGURE 9 REAR DUCT DIMENSIONS Dot Plugs 18 1 4 5 5 32 31 11 16 2 31 32 18 1 4 Return Air Supply Air A B C REAR DUCT DIMENSIONS CABINET SIZE DIMENSION A B C 50 3 4 28 1 4 18 1 16 28 1 4 42 27 3 4 12 1 16 27 1 2 ...

Page 36: ...ll Horizontal economizer without barometric relief 2EE04705524 Barometric relief must be ordered separately and installed in duct work ERV or End Return 42 Slab Economizer 42 tall cabinet 2EE04705624 Barometric relief or fresh air hood not included Must be ordered separately 50 Slab Economizer 50 tall cabinet 2EE04705224 35 3 4 Outside Air Intake Hood 26 25 3 4 30 1 4 26 39 1 2 or 47 1 2 Relief Ho...

Page 37: ...OWER EXHAUST 2EE04705424 Fresh Air Hood 2EE04705424 Fresh Air Damper 2EE04705424 Return Air Damper 2EE04705424 Barometric Relief Damper 2EE04705424 Barometric Relief Hood 2EE04705424 Fresh Air Hood 2EE04705424 Fresh Air Damper 2EE04705424 Return Air Damper 2PE047032XX Power Exhaust 2EE04705424 Barometric Relief Damper 2EE04705424 Barometric Relief Hood ...

Page 38: ... POWER EXHAUST 1EH0408 Barometric Relief Hood 1EH0408 Barometric Relief Damper 2PE047032XX Power Exhaust 2EE04705524 Fresh Air Hood 2EE04705524 Fresh Air Damper 2EE04705524 Return Air Damper Field Installed Duct Work 2EE04705X24 Slab Economizer 2PE047032XX Power Exhaust 1EH0409 Barometric Relief Damper 1EH0409 Barometric Relief Hood 1EH0409 Fresh Air Hood ...

Page 39: ...nitary Products 39 FIGURE 15 SLAB ECONOMIZER END RETURN W POWER EXHAUST 2EE04705X24 Slab Economizer 1EH0409 Barometric Relief Hood 1EH0409 Barometric Relief Damper 1EH0409 Fresh Air Hood 2PE047032XX Power Exhaust Field Installed Duct Work ...

Page 40: ...246699 YTG D 1208 40 Johnson Controls Unitary Products FIGURE 16 TYPICAL COOLING UNIT WITH GAS HEAT WIRING 230 VOLT DIAGRAM ...

Page 41: ...246699 YTG D 1208 Johnson Controls Unitary Products 41 FIGURE 17 TYPICAL COOLING UNIT WITH WITHOUT ELECTRIC HEAT WIRING DIAGRAM ...

Page 42: ...246699 YTG D 1208 42 Johnson Controls Unitary Products FIGURE 18 TYPICAL COOLING UNIT WITH GAS HEAT WIRING 460 575 VOLT DIAGRAM ...

Page 43: ...hall be hinged with toolless access for easy servicing and maintenance Full perimeter base rails shall be provided to assure reliable transit of equipment overhead rigging fork truck access and proper sealing on roof curb applications Disposable 2 filters shall be furnished and be accessible through hinged access door Fan perfor mance measuring ports shall be provided on the outside of the cabinet...

Page 44: ...single location through either the side or bottom without any field modifications An integrated control board shall provide timed control of evapo rator fan functioning and burner ignition Heating section shall be provided with the following minimum protection A Primary and auxiliary high temperature limit switches B Induced draft pressure sensor C Flame roll out switch manual reset D Flame provin...

Page 45: ...r on the corner of the unit housing the compressors ELECTRIC HEAT Electric heaters range from 9kW to 54 kW and are available in all the voltage options of the base unit PHASE MONITOR Designed to prevent damage in out of phase condition COIL GUARD Designed to prevent condenser coil damage BAS CONTROLS Include supply air sensor return air sensor dirty filter indicator and air proving switch DIRTY FI...

Page 46: ...246699 YTG D 1208 46 Johnson Controls Unitary Products ...

Page 47: ...246699 YTG D 1208 Johnson Controls Unitary Products 47 ...

Page 48: ... change without notice Printed in U S A 246699 YTG D 1208 Copyright 2009 by Johnson Controls Inc All rights reserved Supersedes 246699 YTG C 0708 Johnson Controls Unitary Products 5005 York Drive Norman OK 73069 ...

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