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5291656-YTG-E-1117

6

Johnson Controls Unitary Products

REFRIGERANT COMPONENTS

Protected Compressor -

 The compressor shall be a fully

hermetic type, direct drive compressor, that is internally pro-
tected against high pressure and temperature. This is
accomplished by the simultaneous operation of scroll bypass
and a temperature thermal overload sensor which protect the
compressor if undesirable operating conditions occur. The
hermetic motor shall be suction gas cooled and have a volt-
age range of +/- 10% of the unit nameplate voltage. Com-
pressors shall have internal isolation and sound muffling to
minimize vibration and noise, and be externally isolated on a
dedicated, independent mounting.

Indoor Coils -

 Indoor coils shall be of the direct expansion,

draw through design and have aluminum plate fins mechani-
cally bonded to seamless internally enhanced tin-coated
copper tubes with all joints brazed.

Condensate Pan -

 A corrosion-resistant, long-lasting, water-

tight pan is positioned below the indoor coil to collect and
drain all condensate, preventing build-up of stagnant con-
densate. The condensate pan conforms to ASHRAE 62-89
standards (Ventilation for Acceptable Indoor Air Quality).

Condensate Drain -

 The 3/4 inch NPT female connection is

rigidly mounted to assure proper fit and leak tight seal.

Outdoor Coils -

 Outdoor coils shall have aluminum plate

fins mechanically bonded to seamless internally enhanced
copper tubes with all joints brazed, and be a draw through
design.

Refrigerant Circuit and Refrigerant Safety Components
shall include:

 Thermal expansion devices (TXV's) shall be

factory mounted and provided, Filter/strainer to eliminate any
foreign matter, reversing valves to control refrigerant flow.

CONTROLS

Simple Control Circuit -

 Field thermostat wiring connects to

color coded leads using twist on wire connections. Cooling
controls use contactor and relays for simple application and
troubleshooting. Mate-n-lock plug connectors are used.
Enhanced ECM indoor blower control is managed by a multi-
stage indoor blower control board that includes field adjust-
able speed tap jumpers for maximum flexibility and product
application. The electrical control box is not located in the
compressor compartment. The controls are mounted to allow
the separate access panel to be removed for trouble shoot-
ing and maintenance without affecting the normal system
operating pressures. All wiring internal to the unit is color/
number coded.

Pressure Switches -

 A high pressure switch is standard in

all units. It is an automatic reset switch. When discharge
pressure reaches 650 psi, the compressor will de-energize
until pressure reaches 450 psi.

Factory Testing -

 Installation time and costs are reduced by

easy power and control wiring connections. All units are
completely wired, charged with R-410A and tested prior to
shipment. Test stations using a state-of-the-art computerized
process system shall be used to insure product quality.
Refrigerant charge and component part numbers are verified
via computer bar code scans during assembly. Vital run test
statistics such as system pressure, motor currents, air veloc-
ity and temperature, unit vibration, and gas system safeties
are monitored and recorded by the system to insure unit per-
formance. This data could be provided by serial number
tracking if requested.

Electric Heat -

 All  electric  heat  models  use  6HK  electric

heat, which are available in 230V/3/60 from 10 kW to 25 kW.
Single point field wiring kits are available for all applications.
Electric heat kits must be certified to UL 1995 standard
requirements.

Summary of Contents for PCE6B3631

Page 1: ...0A and tested prior to shipment Test stations using a state of the art computerized process system are used to insure product quality Refrigerant charge and component part numbers are verified via computers during assembly Vital run test statistics such as system pressure motor cur rents air velocity and temperature unit vibration and gas system safeties are monitored and recorded by the system to...

Page 2: ...ust be set to YES and a humidistat is connected from the low volt age R and HUM color coded leads During cooling operation if the humidity level is above the humidistat set point the indoor blower speed is reduced by approximately 15 Simple Control Circuit Field thermostat wiring connect to color coded leads using twist on wire connections Cooling controls use a contactor and a 2nd stage 24 VAC to...

Page 3: ...ot low Nox 3 Cabinet Size A small 35 x 51 B large 45 x 51 8 Generation Level 1 first generation 4 Nominal Air Conditioning Cooling Capacity BTUx1000 24 24 000 BTU etc 9 Revision Level A original release B second release Examples PCE6B4221A is a packaged A C with electric heat 16 SEER 3 1 2 ton large cabinet 230 volt single phase low NOx model first generation first release COMPONENT LOCATION 287 2...

Page 4: ...duct openings on the roof curb Transition is from rectangle to 16 round for the 1AK0108 kit and from rectangle to 18 round for the 1AK0109 kit Roof Curbs S1 1RC0503 S1 1RC0501 NRCA approved curbs provide proper fit to base unit for rooftop installations Curbs are designed to be assembled through hinge pins in each corner Kit also provides seal strip to assure an air tight seal These are 8 inch hig...

Page 5: ...reated galvanized steel shall provide a better paint to steel bond which resists corrosion and rust creep Powder paint finish shall provide superior corrosion resistance 1000 hour salt spray tested On Site Flexibility All model sizes shall use a compact design cabinet Field convertible duct connections from side shot to down shot allows the installer to have greater flexibil ity with less inventor...

Page 6: ...s to control refrigerant flow CONTROLS Simple Control Circuit Field thermostat wiring connects to color coded leads using twist on wire connections Cooling controls use contactor and relays for simple application and troubleshooting Mate n lock plug connectors are used Enhanced ECM indoor blower control is managed by a multi stage indoor blower control board that includes field adjust able speed t...

Page 7: ...pe Interlaced Interlaced Interlaced Evaporator Coil Data Face area Sq Ft 6 3 6 3 6 3 Rows 3 3 4 Fins per inch 16 16 16 Tube diameter 3 8 3 8 3 8 Circuitry Type Interlaced Interlaced Interlaced Refrigerant control TXV TXV TXV Condenser Fan Data Fan diameter Inch 26 26 26 Type Prop Prop Prop Drive type Direct Direct Direct No speeds 1 1 1 Motor HP each 1 3 1 3 1 3 RPM 850 850 850 Nominal total CFM 3...

Page 8: ...7 6 18 1 15 4 16 6 11 0 18 7 19 4 17 7 18 5 11 7 K W 4 23 4 22 4 19 4 19 4 13 4 17 4 18 4 18 4 15 4 10 4 11 4 14 4 17 4 12 4 07 COOLING PERFORMANCE DATA 3 TON HIGH SPEED PACKAGED UNIT MODEL NO PCE6B36 CONDENSER ENTERING AIR TEMPERATURE ID CFM 2050 1800 1550 IDDB 80 80 75 80 80 80 80 75 80 80 80 80 75 80 80 IDWB 57 62 62 67 72 57 62 62 67 72 57 62 62 67 72 55 45 T C 38 5 41 0 40 0 43 2 46 6 41 2 42...

Page 9: ...7 4 17 5 12 5 20 4 11 4 17 9 17 6 11 8 22 3 12 1 K W 3 98 4 10 3 98 3 91 3 89 3 99 4 05 4 00 3 92 3 93 4 00 4 01 4 02 3 93 3 97 COOLING PERFORMANCE DATA 4 TON HIGH SPEED PACKAGED UNIT MODEL NO PCE6B48 CONDENSER ENTERING AIR TEMPERATURE ID CFM 1400 1600 1800 IDDB 80 80 75 80 80 80 80 75 80 80 80 80 75 80 80 IDWB 57 62 62 67 72 57 62 62 67 72 57 62 62 67 72 55 45 T C 46 5 54 3 55 5 56 6 59 6 47 9 54...

Page 10: ...2 24 3 27 5 24 6 25 9 18 4 25 1 26 7 25 2 27 5 19 6 K W 4 57 4 38 4 39 4 35 4 32 4 58 4 47 4 49 4 46 4 43 4 58 4 57 4 59 4 56 4 54 COOLING PERFORMANCE DATA 5 TON HIGH SPEED PACKAGED UNIT MODEL NO PCE6B60 CONDENSER ENTERING AIR TEMPERATURE ID CFM 600 800 1000 IDDB 80 80 75 80 80 80 80 75 80 80 80 80 75 80 80 IDWB 57 62 62 67 72 57 62 62 67 72 57 62 62 67 72 55 45 T C 59 2 68 9 66 5 71 8 77 1 61 3 7...

Page 11: ...of duct 2 Units must be installed outdoors Overhanging structures or shrubs should not obscure outdoor air discharge outlet 3 Units may be installed on combustible floors made from wood or class A B or C roof covering materials Note For units applied with a roof curb the minimum clearance may be reduced from 1 inch to 1 2 inch between combustible roof curb material and this supply air duct INDOOR ...

Page 12: ...n Breakers for heaters are included in the 20kW and 25kW heater kits 1 MCA Minimum Circuit Ampacity 2 Maximum Over Current Protection per standard UL 1995 3 Fuse or HACR circuit breaker to be field installed 4 Single Point Connection Required ELECTRICAL DATA FOR 208 3 60 MULTI SOURCE POWER Model Compressor OD Fan Motor ID Blower Motor Electric Heat Option Multi Source Heater Kit Heater kW Stages H...

Page 13: ...29 0 45 69 0 NOTES Single source power MCA and MOP requirements are given here for reference if the unit is to be installed with a field installed single point power modification Breakers for heaters are included in the 20kW and 25kW heater kits ELECTRICAL DATA FOR 230 3 60 MULTI SOURCE POWER Model Compressor OD Fan Motor ID Blower Motor Electric Heat Option Multi Source Heater Kit Heater kW Stage...

Page 14: ...int Wiring Kit Unit Fuse Size A Heater Fuse Size A PCE6B3631 230 3 60 6HK06501025 S1 2SPWK031 30 30 6HK06501525 S1 2SPWK033 30 45 PCE6B4831 230 3 60 6HK06501025 S1 2SPWK032 35 30 6HK06501525 S1 2SPWK034 35 45 6HK06501825 S1 2SPWK034 35 50 6HK16502025 S1 2SPWK035 35 N A PCE6B6031 230 3 60 6HK06501025 S1 2SPWK032 45 30 6HK06501525 S1 2SPWK034 45 45 6HK06501825 S1 2SPWK034 45 50 6HK16502025 S1 2SPWK0...

Page 15: ...4 635 582 523 459 Low Cool A 1153 1095 1036 979 899 810 751 697 643 588 B 1015 952 884 802 709 646 582 528 467 402 C 882 805 741 625 556 501 415 359 297 228 D 805 718 642 523 436 376 294 247 193 118 Electric Heat A 1190 1133 1079 1026 953 861 798 742 689 638 B 1112 1054 991 928 840 760 701 648 591 532 C 955 886 821 721 642 584 508 453 391 324 D 856 776 708 591 516 459 375 321 262 191 48 High Cool ...

Page 16: ...2 0 16 1300 0 07 0 03 0 17 1400 0 08 0 04 0 18 48 4 0 1100 0 02 0 02 0 04 1200 0 03 0 02 0 04 1300 0 04 0 02 0 05 1400 0 05 0 03 0 05 1500 0 06 0 04 0 06 1600 0 07 0 04 0 07 1700 0 07 0 04 0 08 1800 0 08 0 04 0 09 1900 0 09 0 05 0 10 2000 0 09 0 05 0 11 60 5 0 1100 0 02 0 02 0 04 1200 0 03 0 02 0 04 1300 0 04 0 02 0 05 1400 0 05 0 03 0 05 1500 0 06 0 04 0 06 1600 0 07 0 04 0 07 1700 0 07 0 04 0 08...

Page 17: ...OOF CURB INSTALLATION REAR DUCT ROOF CURB INSTALLATION BOTTOM DUCT SLAB ON GROUND INSTALLATION A0324 001 UNIT TYPICAL SLAB ON GROUND INSTALLATION A0390 001 SUPPLY AIR DUCT TO POWER SUPPLY RETURN AIR DUCT FIELD SUPPLIED DISCONNECT SWITCH CONTROL WIRING TO INDOOR THERMOSTAT CONDENSATE DRAIN ...

Page 18: ...s Inc All rights reserved Supersedes 5291656 YTG D 0817 York International Corp 5005 York Drive Norman OK 73069 UNIT TYPICAL ROOF CURB INSTALLATION SUPPLY AIR DUCT TO POWER SUPPLY RETURN AIR DUCT FIELD SUPPLIED DISCONNECT SWITCH CONTROL WIRING TO INDOOR THERMOSTAT ROOF CURB ROOF CONDENSATE DRAIN A0389 001 ...

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