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819682-UIM-A-0212

Johnson Controls Unitary Products

5

DUCT WORK TRANSITION

Duct work that is not designed to match the supply air opening can
cause turbulence inside the plenum box. This turbulence can change
the air flow patterns across the heat kit limit switch. If the factory sug-
gested transition can not be fabricated, it is recommended a block off
plate (approximately 8” in height and running the full width of the ple-
num) be attached to the supply opening Please refer to Figure 9 as a
visual aid. The use of this block off plate will keep better air circulation
across the limit switch.

AIR FILTERS

Air filters and filter racks must be field supplied.

.

SUSPENSION KITS

A suspension kit is available. Models 1BH0601 (unit size 018-060) is
designed specifically for the units contained in this instruction (upflow
application only). For installation of these accessory kits, see the
instructions packed with the kit.

HORIZONTAL SUSPENSION

For suspension of these units in horizontal applications, it is recom-
mended to use angle steel support brackets with threaded rods, sup-
porting the units from the bottom, at the locations shown in Figure 5.

SECTION IV: ELECTRIC HEATER 

INSTALLATION

If the air handler requires electric heat, install the electric heat kit
according to the installation instructions included with the kit. After
installing the kit, mark the air handler nameplate to designate the heater
kit that was installed. If no heater is installed, mark the name plate
appropriately to indicate that no heat kit is installed.

The HEAT ENABLE jumper (See Figure 10) must be moved to the
HEAT position to enable operation of the heater.

Use only 4HK heater kits, as listed on Air Handler name plate and in
these instructions. Use data from Tables 10 through 19 for information
on required minimum motor speed tap to be used for heating operation,
maximum over-current protection device required and minimum electri-
cal supply wiring size required – for listed combination of Air Handler
and Heater Kit.

For upflow, downflow and horizontal right hand applications the kits can
be installed without modification. 

Field modification is required for horizontal left hand airflow application
only. Follow instructions with heater for modification.

 FIGURE 5:  

Duck Work Transition

This will not alleviate problems caused by improper installation. When
receiving intermittent fault codes pertaining to the limit switch always
double check your airflow CFM, motor speed and static pressures.

Equipment should never be operated without filters.

SUGGESTED LOCATION
OF BLOCK OFF PLATE

RECOMMENDED
TRANSITION

NOTICE

Units

(Nominal Tons)

Dimension

WW

XX

YY

1-1/2 - 3 Ton

16”

48”

22”

3-1/2 - 5 Ton

24”

53” - 58”

22”

 FIGURE 6:  

Typical Horizontal Installation

WW

XX

SUSPENSION SUPPORT LOCATIONS FOR HORIZONTAL APPLICATIONS

2

1-1/2

MIN. 1-1/2” x 1-1/2” Angle

Recommended length

26” minimum

with 2” clearance on

both sides of Air Handler

MIN. 3/8”

THREADED ROD

YY

 FIGURE 7:  

Control Board

HEAT ENABLE

JUMPER

HUM OUT

RELAY OUTPUT

EAC RELAY
OUTPUT

LOW FAN

RELAY OUTPUT

SPARE
JUMPER

HUM STAT JUMPER

MODE JUMPER

FUSE

Summary of Contents for MX Series

Page 1: ...vailable from Distribution may be applied to the center of the blower access panel The unit can be positioned for bottom return air in the upflow position top return air in the downflow position and r...

Page 2: ...HUD modular home construction practices These instructions are required as a minimum for a safe installation INSPECTION As soon as a unit is received it should be inspected for possible dam age durin...

Page 3: ...document 13 Reposition and replace blower access panel AIR HANDLER AND COIL DOWNFLOW 1 Position blower casing over duct connection and secure such that the supply air end of the blower is down 2 Apply...

Page 4: ...insulation The supply air duct should be properly sized by use of a transition to match unit opening All ducts should be suspended using flexible hang ers and never fastened directly to the structure...

Page 5: ...heater is installed mark the name plate appropriately to indicate that no heat kit is installed The HEAT ENABLE jumper See Figure 10 must be moved to the HEAT position to enable operation of the heat...

Page 6: ...e HEAT position if a heat kit is installed with the air handler With the jumper in the NO HEAT position the control will not energize the heat relay outputs or sense the limit switch input If the jump...

Page 7: ...lay outputs and energize the blower if it wasn t already ener gized When the limit switch closes the control will re energize electric heat according to the thermostat inputs using normal timings Fan...

Page 8: ...ss current than copper conductors of the same size SECTION VIII BLOWER SPEED CONNECTIONS All air handlers contain a programmed 5 speed high efficiency brush less DC motor Adjust blower motor speed to...

Page 9: ...5 6 7 5 4HK 6501006 0 5 Med 3 7 2 9 6 24 6 32 8 3 6 4 8 7 2 9 6 7 2 9 6 4HK16501306 0 5 Med 3 9 8 13 33 3 44 4 3 3 4 3 6 5 8 6 9 8 13 4HK165N1506 0 5 Med 3 10 8 14 4 36 9 49 1 3 6 4 8 7 2 9 6 10 8 14...

Page 10: ...0 110 3 3 4HK16502006 80 94 1 107 5 100 110 3 2 4HK16502506 100 115 7 132 5 125 150 1 1 0 1 O C P Over Current Protection device must be HACR type Circuit Breaker or Time Delay fuse TABLE 12 Electrica...

Page 11: ...4 18 24 1 See conversion Table 10 TABLE 14 Electrical Data For Single Source Power Supply Copper Wire 208 230 3 60 Models Heat Kit Three Phase Heater Amps 240V Field Wiring Min Circuit Ampacity Max O...

Page 12: ...0 70 0 80 0 90 1 00 0 025 0 050 0 075 0 100 0 125 0 150 0 175 0 200 0 225 0 250 MX12B Hi 1 1264 1241 1209 1184 1132 1067 1037 988 821 493 35 40 34 74 33 87 33 16 31 70 29 87 29 04 27 66 22 98 13 81 Me...

Page 13: ...move humidistat jumper on air handler control board 3 For heat pump applications set MODE jumper on air handler control board to the HP position 4 To change quantity of heat during HP defrost cycle re...

Page 14: ...1 and W2 on air handler control board SECTION X MAINTENANCE Filters must be cleaned or replaced when they become dirty Inspect at least once per month The frequency of cleaning depends upon the hours...

Page 15: ...819682 UIM A 0212 Johnson Controls Unitary Products 15 SECTION XI WIRING DIAGRAM FIGURE 13 Wiring Diagram MX12 16...

Page 16: ...otice Published in U S A 819682 UIM A 0212 Copyright 2012 by Johnson Controls Inc All rights reserved Supersedes 628582 UIM A 0111 Johnson Controls Unitary Products 5005 York Drive Norman OK 73069 FIG...

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