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TROUBLE SHOOTING GUIDE

NOTE

The compressor and outdoor fan
do not operate

The outdoor fans run but the
compressor will not start

Low refrigerant charge

insufficient airflow

The compressor runs continuously

The compressor starts but shuts
down quickly on thermal protection

Power failure
Fuse blown or circuit breaker open
Voltage is too low
Faulty contactor, thermostat or relay
Electrical connections loose
Faulty capacitor (single phase models)
Thermostat adjustment too low (in heating
mode) or too high (in cooling mode)
Incorrect wiring, terminals loose
Pressure switch tripped (depending on mode)

Motor windings cut or grounded
Faulty capacitor (single phase models)

Make sure there are no leaks

Check the air filter, the damper positions
Check that air is not being recycled
Check cleanliness of unit coils
Capillaries obstructed or orifice plugged
(humidity)
Liquid and gas lines insulated together

Thermostat adjustment too high (in heating
mode) or too low (in cooling mode)
No fan operation or faulty fan
Reffrigerant charge too low, leakage
Heating/cooling load underestimated
Air or incondensables in refrigerant circuit

Too much or too little refrigerant
Air or incondensibles in refrigerant circuit
Faulty compressor
Power supply voltage too high or too low
Faulty condenser (single phase models)
Faulty thermostat
Restriction in the refrigeration circuit
Frostec or plugged expansion device
Poor airflow on indoor or outdoor unit

Faulty power supply
Changeover valve damaged or blocked open
(heat pump units)

Unit short-cycles

The Compressor runs too long or continuously

Insufficient heating or cooling

No heating or cooling

Cause

Symptoms

Contact the electrical utility company
Replace the fuse or reset the breaker
Find the cause and fix it
Replace the faulty component
Retighten the connections if necessary
Find the cause, then replace capacitor
Check thermostat setting

Check and retighten
Find the cause, then reset

Check the wiring and the compressor winding
resistance
Find the cause, then replace capacitor

Remove charge, repair, evacuate and recharge

Clean or replace, set the air damper to the right
position
Clean the coils
Remove charge, repair, evacuate and
recharge
Insulate them separately

Change the setting

Check condenser air circulation
Find leak, repair and recharge
Reduce load or use next unit size up
Remove charge, evacuate and recharge

Remove charge, evacuate and recharge
Remove charge, evacuate and recharge
Determine the cause and replace compressor
Solve the problem
Determine the cause and replace
Replace
Find restriction and repair
Remove charge, evacuate and recharge
Clean the coil and the filter if necessary, check
that motors are operating properly
Check wire gauges, etc
Replace it

Remedy

Cause

Symptoms

Remedy

Ice build-up indoor coil

Faulty installation

Compressor noisy

Thermostat

Safety device

Excessive discharge pressure

Insufficient discharge pressure

Excessive suction pressure

Insufficient suction pressure

Low refrigerant charge, refrigerant leak

Insufficient airflow
Low operating temperature limit exceeded

Frosted Indoor coil

Make sure vibration isolators have been

installed.
Check piping collars

Make sure that the compressor is not losing
oil
Excessive oil or refrigerant charge

Thermostat incorrectly adjusted

Check continuity through fuse
Safety thermostat opens

Faulty unit wiring

Out door coil dirty
Indoor unit fan (heating mode) or outdoor

unit fan (cooling mode) faulty
Excessive refrigerant charge
Air or incondensables in refrigerant circuit

Refrigerant charge too low

Liquid line blocked or crushed

Compressor valves worn out or leaking

Refrigerant overcharge

Cycle changeover valve faulty or leaking
(heat pump units)

Low refrigerant charge

Outdoor unit coil (heating mode) or indoor
unit coil (cooling mode frosted)
Insufficient airflow on the outdoor unit coil

(heating mode) or the indoor unit coil
(cooling mode)
Suction line obstructed

Expansion device obstructed or iced up
Poor contact the line and the defrost sensor
in the heating mode (heat pump units)

Condenser airflow too high (in the cooling
mode) in relation to outdoor air temperature

Repair the leak and recharge

Check the condition of the air filters
Check the cleanliness of the indoor coil
Check fan motor operation

Check that the air damper opens correctly
(on unit equipped with a damper)
Install a low temperature kit

Tighten any loose components

Repair and add oil

Repair or replace the thermostat

Readjust the thermostat
Remove excess charge

Replace faulty elements
Check indoor unit airflow
Check cleanliness of air filter and coil

Open air balancing dampers
If ducts are long, inhibit low, and perhaps even
medium fan speeds

Check that wiring complies with applicable
diagrams

Clean the coil
Replace the fan

Remove excess charge
Check the circuit, evacuate, and recharge

Find and repair the leak, top up refrigerant
charge
Find obstructions and eliminate them

Replace the compressor

Remove excess refrigerant

Replace the valve

Add some refrigerant

Find cause and fix it

Make sure that the indoor or outdoor unit fan

is operation properly

Find obstruction and eliminate

Remove charge, evacuate, recharge
Reinstall the sensor correctly using a contact
compound. Insulate the assembly

Install a low temperature kit

Unit noisy

Electric heat does not work

(on indoor units fitted with this option)

Excessive or insufficient suction pressure

Excessive or insufficient discharge pressure

Open the main unit power switch before proceeding with any repair operations.

Summary of Contents for MOC-MOH 07-65

Page 1: ...e line protection The unit must be grounded Installation and maintenance of this air conditioning system should only be carried out by trained and qualified personnel Regular maintenance operations such as cleaning the coils and air filters must be performed to keep the units in proper operati ng condition EN FR 035T83112 001 The units are shipped complete with a charge of R22 R407C refrigerant su...

Page 2: ... 1 590 820 280 56 58 5 8 3 8 1 2 55 12 34 61 1650 1600 1 696 850 285 65 67 5 8 3 8 25 3 3 53 6 77 48 1 35 5 8 3 8 3 5 71 9 10 53 3 6 79 11 72 62 3000 3000 1 1142 850 285 87 88 3 4 3 8 45 3800 3800 1 1142 1060 345 109 111 3 4 3 8 55 900 850 285 76 77 208 230 1 60 or 460 3 60 Reciprocating 2800 2500 1 3 57 16 17 81 1 5 8 3 8 220 240 1 50 or 380 415 3 50 MOC MOH R22 Scroll Flare Nuts 07 1 0 78 3 6 20...

Page 3: ...300 800 200 400 100 300 800 200 400 100 300 800 40 45 55 65 07 12 400 200 100 210 600 To prevent ice build up beneath the unit during winter operation it may be necessary to increase the dimension of C by 50 to 100 mm MOC MOH 07 18 MOC MOH 25 35 MOC MOH 40 65 MOC MOH 07 18 MOC MOH 25 35 MOC MOH 40 65 A minimum of clearance is necessary around the units to ensure proper air circulation and easy acc...

Page 4: ... sunlight especially if it is a cooling only model since direct sunlight will increase condensing pressure and reduce unit efficiency Install units facing North whenever possible In particularly windy places the unit should be installed so that the prevailing wind does not interfere with air discharge from the unit configuration with the wind blowing onto the side of the unit MOH heat pump unit in...

Page 5: ...tall the flare connectors and flare the ends of the pipes Heat pump discharge Evacuate the piping This operation which should last at least 15 minutes or even longer if there are large piping lengths and changes in elevation should be followed by a leak test To this effect when the piping has been evacuated close the pressure gauge tap note the value on the gauge then wait for 15 minutes If the ne...

Page 6: ... 860 0 856 0 852 0 849 0 845 0 842 0 838 0 835 0 831 0 828 0 824 Pipe Length L H 0 m H 3 m H 5 m H 10 m H 20 m H 25 m H 30 m Pipe Length L H 0 m H 3 m H 5 m H 10 m H 20 m H 25 m H 30 m 0 974 0 973 0 972 0 971 0 970 0 969 0 969 0 968 0 967 0 966 0 965 0 964 0 963 0 963 0 962 0 961 0 960 0 959 0 958 0 957 0 957 0 956 0 964 0 963 0 962 0 961 0 960 0 959 0 959 0 958 0 957 0 956 0 955 0 954 0 953 0 953...

Page 7: ...solating valves have been fully opened That the refrigerant charge has been topped up if necessary Start the units and check operation in both the cooling and the heating mode Unit base plate Compressor Diagram n 1 MOC 18 MOH 18 Coil DEFROST Defrost is handled via a defrost management electronic control board model with two potential meters and 6 dip switches see diagram n 2 This enables defrost c...

Page 8: ...le Flare with Schrader COOLING CIRCUIT PRESSURE TAP LOCATION PRESSURE TAP Outdoor unit C a u t i o n Risk of electric shock A fan speed controller is provided as standard on full featured condensing units and can be installed also as an accessory in t he field on all N series condensing units that are equipped with a pressure tap see diagram below for easy installation The Saginomiya pressure type...

Page 9: ...ome characteristic sounds that differentiate if from those normally associated with reciprocating type compressors These sounds described below are characteristics and do not affect reliability or indicate that the compressor is defective Cautions 1 Three phase scrolls will only pump when running in right direction 2 Verify rotation on initial start up by checking pressure 3 To correct improper mo...

Page 10: ...ry check that motors are operating properly Check wire gauges etc Replace it Remedy Cause Symptoms Remedy Ice build up indoor coil Faulty installation Compressor noisy Thermostat Safety device Excessive discharge pressure Insufficient discharge pressure Excessive suction pressure Insufficient suction pressure Low refrigerant charge refrigerant leak Insufficient airflow Low operating temperature li...

Page 11: ...ating valve with pressure tap 7 HP pressure switch Interseason start up safety 8 4 way cycle changeover valve 9 Anti slugging receiver 10 Restrictor Unit Capacity Total cooling capacity can be determined by using correction factors C1 C2 and C3 Given cooling capacity Cooling capacity at standard rating conditions x C1 x C2 x C3 C1 Capacity correction factor for temperature C2 Capacity correction f...

Page 12: ...l and gas isolation are secured in the OFF position The supply cables and gas pipework may then be disconnected and removed For points of connection refer to unit installation instructions 2 Remove all refrigerant from each system of the unit into a suitable container using a refrigerant reclaim or recovery unit This refrigerant may then be reused if appropriate or returned to the manufacturer for...

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