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66435-BIM-B-1004

6

Unitary Products Group

DUCT WORK

These units are adaptable to downflow use as well as rear
supply and return air duct openings. To convert to downflow,
use the following steps:

1.

Remove the duct covers found in the bottom return and 
supply air duct openings. There are four (4) screws 
securing each duct cover (save these screws to use in 
Step 2).

2.

Install the duct covers (removed in step one) to the rear 
supply and return air duct openings. Secure with the four 
(4) screws used in step one.

3.

Seal duct covers with silicone caulk.

Duct work should be designed and sized according to the
methods of the Air Conditioning Contractors of America
(ACCA), as set forth in their Manual D.

A closed return duct system shall be used. This shall not pre-
clude use of economizers or ventilation air intake. Flexible
joints may be used in the supply and return duct work to min-
imize the transmission of noise.

NOTE:

Be sure to note supply and return openings.

Refer to Figures 7 and 8 for information concerning rear and
bottom supply and return air duct openings.

ROOF CURB

On applications when a roof curb is used, the unit must be
positioned on the curb so the front of the unit is tight against
the curb.

FILTERS

Single phase units are shipped without a filter or filter racks. It
is the responsibility of the installer to secure a filter in the
return air ductwork or install a Filter/Frame Kit (1FF0110).

A filter rack and high velocity filters are standard on three
phase units.

Filters must always be used and must be kept clean. When
filters become dirt laden, insufficient air will be delivered by

the blower, decreasing your units efficiency and increasing
operating costs and wear-and-tear on the unit and controls.

Filters should be checked monthly; this is especially impor-
tant since this unit is used for both heating and cooling.

CONDENSATE DRAIN

A condensate trap is recommended to be installed in the con-
densate drain. The plumbing must conform to local codes.

Use a sealing compound on male pipe threads. Install the
condensate drain line (NPTF) to spill into an open drain.

SERVICE ACCESS

Access to all serviceable components is provided at the fol-
lowing locations:

Blower compartment access panel

Gas control/electrical access panel

Refrigerant connections

Refer to Figure 6 for location of these access locations and
minimum clearances in Table 10.

Refer to Figure 16 for the R-410A Quick Reference Guide.

THERMOSTAT

The room thermostat should be located on an inside wall
approximately 56" above the floor where it will not be subject
to drafts, sun exposure or heat from electrical fixtures or
appliances. Follow manufacturer's instructions enclosed with
the thermostat for general installation procedure. Four color

When fastening duct work to the side duct flanges
on the unit, insert the screws through the duct
flanges only. Do not insert the screws through the
casing. Outdoor ductwork must be insulated and
waterproofed.

This system uses R-140A Refrigerant which oper-
ates at higher pressures than R-22. No other
refrigerant may be used in this system. Gage sets,
hoses, refrigerant containers and recovery sys-
tems must be designed to handle R-410A. If you
are unsure, consult the equipment manufacturer.
Failure to use R-410A compatible servicing equip-
ment may result in property damage or injury.

Wear safety glasses and gloves when handling
refrigerants. Failure to follow this warning can
cause serious personal injury.

Summary of Contents for DYZ 024

Page 1: ...re intended to clarify or make the installation easier Cautions are given to prevent equipment damage Warnings are given to alert installer that personal injury and or equipment damage may result if i...

Page 2: ...NPUT 18 NATURAL GAS 18 TROUBLESHOOTING 19 TYPICAL WIRING DIAGRAM NOTES SEE FIGURES 13 14 AND 15 23 LIST OF FIGURES Fig Pg 1 UNIT CENTER OF GRAVITY 5 2 FIELD WIRING DIAGRAM CONTROL WIRING 7 3 POWER WIR...

Page 3: ...n to prevent equipment damage WARNINGS are given to alert the installer that personal injury and or equipment damage may result if installation procedure is not handled properly INSPECTION As soon as...

Page 4: ...Contractors of America D 0 4 5 0 F PRODUCT CATEGORY D Single Package Air Conditioner PRODUCT GENERATION A 1st Generation NOMINAL COOLING CAPACITY MBH NOMINAL GAS HEATING INPUT CAPACITY 045 45 000 BTUH...

Page 5: ...f sufficient length should be used across the top of the unit Units may also be moved or lifted with a fork lift Slotted openings in the skid are provided for this purpose Forks must pass completely t...

Page 6: ...sing your units efficiency and increasing operating costs and wear and tear on the unit and controls Filters should be checked monthly this is especially impor tant since this unit is used for both he...

Page 7: ...t be sized properly to carry the load Each unit must be wired with a separate branch circuit fed directly from the meter panel and properly fused Refer to Figure 3 for typical field wiring and to the...

Page 8: ...are factory adjusted and ready for operation PHASING Three phase scroll compressors operate in only one direc tion If the scroll is drawing low amperage has similar suction and discharge pressures or...

Page 9: ...own Continuous return air temperature should not be below 55 F TABLE 4 PROPANE1 LP GAS APPLICATION DATA AVAILABLE ON MODELS INPUT CAPACITY MBH 2 OUTPUT CAPACITY MBH GAS RATE 3 FT 3 HR NUMBER OF BURNER...

Page 10: ...l shut off valve may have to be installed outside of the unit 3 Use wrought iron or steel pipe for all gas lines Pipe dope should be applied sparingly to male threads only FIGURE 4 EXTERNAL SUPPLY CON...

Page 11: ...tened to the outside of the side gas control electri cal compartment with the screws provided in the bag attached to the inside of the gas control electrical compart ment see Figure 6 If flexible stai...

Page 12: ...TA MODEL DYZ POWER SUPPLY VOLTAGE LIMITATIONS1 COMPRESSOR COND FAN MOTOR FLA SUPPLY AIR BLOWER MOTOR FLA MINIMUM CIRCUIT AMPACITY MAX FUSE SIZE AMPS2 MAX HACR BREAKER SIZE AMPS UNIT POWER FACTOR TRANS...

Page 13: ...L All dimensions are in inches They are subject to change with out notice Certified dimensions will be provided upon request TABLE 9 UNIT DIMENSIONS FRONT UNIT SIZE DIMENSION A B 024 030 036 33 1 2 18...

Page 14: ...8 DIA KNOCKOUT 1 2 NPTI CONNECTION LOW VOLTAGE CONN DIA KNOCKOUT 8 7 FIGURE 8 UNIT DIMENSIONS BACK BOTTOM 1 3 4 1 5 2 9 9 1 6 1 5 3 1 2 1 3 4 1 3 4 1 5 4 1 4 1 2 3 1 2 3 3 8 1 4 1 2 2 8 3 8 1 4 1 2 C...

Page 15: ...utomatically The limit switch operates when a high temperature condition caused by inadequate supply air flow occurs thus shut ting down the ignition control and closing the main gas valve and energiz...

Page 16: ...rmostat to the desired setting 12 If the unit will not operate follow the instructions To Turn Off Gas To Appliance and call your service technician or gas supplier TO TURN OFF GAS TO UNIT 1 Set the t...

Page 17: ...lame 3 The pilot flame should envelope 3 8 of the end of the flame sensor and not contain any yellow color see Fig ure 11 4 Replace the pilot adjustment cover screw after the pilot flame is set To che...

Page 18: ...gas consumed per hour from Table 11 If the actual input is not within 5 of the furnace rating with allowance being made for the permissible range of the regu lator setting replace the orifice spuds wi...

Page 19: ...ECKOUT procedures Troubleshooting of components necessitates opening the electrical control box with the power connected to the unit Use extreme care when working with the live circuits Check the unit...

Page 20: ...66435 BIM B 1004 20 Unitary Products Group FIGURE 13 TYPICAL WIRING DIAGRAM DYZ 208 230 1 60...

Page 21: ...66435 BIM B 1004 Unitary Products Group 21 FIGURE 14 TYPICAL WIRING DIAGRAM DYZ 208 230 3 60...

Page 22: ...66435 BIM B 1004 22 Unitary Products Group FIGURE 15 TYPICAL WIRING DIAGRAM DYZ 460 3 60...

Page 23: ...Refrigerant operates at 50 70 percent higher pressures than R 22 Be sure that servicing equipment and replacement components are designed to operate with R 410A R 410A Refrigerant cylinders are rose c...

Page 24: ...e without notice Printed in U S A 66435 BIM B 1004 Copyright by Unitary Products Group 2004 All rights reserved Supersedes 66435 BIM A 1003 035 19534 000 A 1003 Unitary 5005 Norman Products York OK Gr...

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