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COMBUSTION DISCHARGE

The products of combustion are discharged horizontally
through two screened (hooded) openings on the upper gas
heat access panel.

GAS PIPING

Proper sizing of gas piping depends on the cubic feet per hour of
gas flow required, specific gravity of the gas and the length of run.
“National Fuel Gas Code” Z223.1 (in U.S.A.) or the current Gas
Installation Codes CAN/CGA-B149.1 and .2 (in Canada) should
be followed in all cases unless superseded by local codes or gas
utility requirements. Refer to the Pipe Sizing  table.
The heating value of the gas may differ with locality. The value
should be checked with the local gas utility.

NOTE: There may be a local gas utility requirement specifying

a minimum diameter for gas piping. All units require a
one-inch pipe connection at the entrance fitting.

GAS CONNECTION

The gas supply line can be routed through the knockouts located on
the front of the unit or through the opening provided in the unit’s base.
Refer to the Dimensions and Clearances figure to locate these access
openings. Typical supply piping arrangements are shown in the
figures on this page. All shaded items are field-supplied.
If gas supply line is routed through the unit’s base  ensure that
the burner assembly can be removed for maintenance without
disturbing the supply line. The supply piping and fittings must

lie below the bottom gas manifold to avoid interference with the
burner assembly.
Two grommets are shipped in the blower compartment (in parts
bag taped to the blower housing) of every unit with gas heat
and should be used in the knockouts when the gas piping
penetrates the front of the unit.
After the gas supply piping has been installed, the bottom
opening in the unit should be sealed to prevent water from
leaking into the building.
Gas piping recommendations:

1. A drip leg and a ground joint union must be installed in the

gas piping.

2. When required by local codes, a manual shut-off valve may

have to be installed outside of the unit.

3. Use wrought iron or steel pipe for all gas lines. Pipe

compound should be applied sparingly to male threads
only.

WARNING: Natural gas may contain some propane. Propane,

being an excellent solvent, will quickly dissolve
wh it e l ea d o r  mo st  st andard commer cial
compounds. Therefore, a special pipe compound
must be applied when wrought iron or steel pipe is
used. Shellac base compounds such as Gaskolac
or Stalastic, and compounds such as Rectorseal
#5, Cyde’s or John Crane may be used.

4. All piping should be cleaned of dirt and scale by hammering

on the outside of the pipe and blowing out the loose dirt and
scale. Before initial start-up, be sure that all of the gas lines
external to the unit have been purged of air.

5. The gas supply should be a separate line and installed in

accordance with all safety codes as prescribed under
“Limitations”. After the gas connections have been
completed, open the main shut-off valve admitting normal
gas pressure
 to the mains. Check all joints for leaks with
soap solution or other material suitable for the purpose.
NEVER USE A FLAME.

6. The furnace and its individual manual shut-off valve must

be disconnected from the gas supply piping system during
any pressure testing of that system at test pressures in
excess of 1/2 psig (3.48kPa).
The furnace must be isolated from the gas supply piping
system by closing its individual manual shut-off valve during
any pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 psig (3.48kPa).

7. A 1/8 inch NPT plugged tapping, accessible for test gage

connection, must be installed immediately upstream of the
gas supply connection to the furnace.

L.P. UNITS, TANKS AND PIPING

All gas heat units are shipped from the factory equipped for
natural gas use only. The unit may be converted in the field for
use with L.P./propane gas with accessory kit model number
1NP0418.

Input Capacity (Mbh)

Output Capacity (Mbh)

Available

on Models

Gas

Rate

2

(Ft.

3

/Hr.)

Temp.

Rise 

°

F

At

Full Input 

3

0 To

2,000 Feet

Above

Sea Level

2,000 To

4,500 Feet

Above

Sea Level

1

0 To

2,000 Feet

Above

Sea Level

2,000 To

4,500 Feet

Above

Sea Level

1

Max.

Min.

Max.

Min.

Max.

Max.

Min.

Max.

300

150

270

135

240

213

15 & 20 Ton

279

20

50

400

200

360

180

320

281

15 & 20 Ton

372

30

60

NOTE: Heaters are shipped available for natural gas, but can be converted to
            L.P. / Propane with Kit Model No. 1NP0418.

1

MBH rating should be reduced at the rate of 4 percent for each 1,000 feet above 4,500 feet.

2

Based on maximum input and 1075 Btu/Ft

3

.

3

The air flow must be adjusted to obtain a temperature rise within the range shown.

TABLE 3 - GAS HEAT APPLICATION DATA

Length in Feet

Nominal Iron Pipe Size

1 in.

1-1/4 in.

10
20
30
40
50
60
70
80
90

100

520
350
285
245
215
195
180
170
160
150

1,050

730
590
500
440
400
370
350
320
305

Maximum capacity of pipe in cubic feet of gas per hour. (Based upon a pressure drop of 0.3
inch water column and 0.6 specific gravity gas).

TABLE 4 - PIPE SIZING

FIG. 6  - EXTERNAL SUPPLY CONNECTION

EXTERNAL SHUT-OFF

FIG. 7  - BOTTOM SUPPLY CONNECTION

EXTERNAL SHUT-OFF

530.18-N6Y

6

Unitary Products Group

Summary of Contents for D2CG180 & 240 (STY. B)

Page 1: ...rsion Accessory USA 530 18 N6 2V High Altitude Accessory Nat Gas 530 18 N6 3V High Altitude Accessory Propane 530 18 N13Y Coil Guard Installation Renewal Parts Refer to the Renewal Parts Manual for co...

Page 2: ...7 Four And Six Point Loads 12 8 Supply Air Blower Perf 15 Ton 13 9 Supply Air Blower Perf 20 Ton 14 10 Static Resistances 15 11 Power Exhaust Performance 15 12 Blower Motor and Drive Data 15 13 Limit...

Page 3: ...ame other than a YORK roof curb gasketing must be applied to all surfaces that come in contact with the unit underside 5 Maintain level tolerance to 1 2 inch maximum across the entire length or width...

Page 4: ...ductwork to accommodate the damper Using the holes in the hood flanges as a template drill 9 64 inch dia 26 drill holes into the ductwork and secure with the screws provided CAUTION If outdoor air in...

Page 5: ...ing to the unit waterproof type connectors MUST BE USED so that water or moisture cannot be drawn into the unit during normal operation The above waterproofing conditions will also apply when installi...

Page 6: ...or John Crane may be used 4 All piping should be cleaned of dirt and scale by hammering on the outside of the pipe and blowing out the loose dirt and scale Before initial start up be sure that all of...

Page 7: ...securing in place OPTIONAL ECONOMIZER MOTORIZED DAMPER RAIN HOOD The instruction for the optional economizer motorized damper rain hood can be found in form 44 320 2 Use these instructions when field...

Page 8: ...FIG 9 ENTHALPY SETPOINT ADJUSTMENT 530 18 N6Y 8 Unitary Products Group...

Page 9: ...6 0 43 3 COMPRESSOR Qty Per Unit 10 TON TANDEM 1 2 5 TON HERMETIC 1 AIR FILTERS QUANTITY PER UNIT 16 X 20 X 2 4 QUANTITY PER UNIT 16 X 25 X 2 4 QUANTITY PER UNIT 18 X 24 X 2 5 TOTAL FACE AREA sq ft 15...

Page 10: ...84 9 100 460 3 60 19 2 124 9 6 62 1 2 1 5 7 2 42 4 50 575 3 60 15 4 100 7 7 50 1 2 0 5 5 9 33 9 40 DCG240 208 230 3 60 38 4 248 38 4 248 1 4 1 4 2 7 5 21 0 19 4 115 1 111 6 125 460 3 60 19 2 124 19 2...

Page 11: ...ic meters gas meters regulators and relief equip R E T U R N A I R S U P P L Y A I R B O T T O M S U P P L Y A N D R E T U R N A I R O P E N I N G S S e e N o t e B P O W E R W I R I N G E N T R Y A C...

Page 12: ...NOTE These weights are with economizer and the largest blower motor available UNIT 6 POINT LOADS LBS TOTAL A B C D E F 180 2300 351 367 392 416 399 375 240 2500 334 350 426 502 481 407 NOTE These weig...

Page 13: ...7 3 0 2 7 0 4 3 5 3 1 915 5 0 1 1 2 6 2 4 0 8 3 1 2 8 0 5 3 6 3 2 0 2 4 1 3 7 965 4 0 1 2 2 7 2 5 0 9 3 2 2 9 0 6 3 7 3 3 0 4 4 4 3 9 0 2 5 0 4 5 980 3 5 1 3 2 9 2 6 1 0 3 4 3 0 0 7 3 8 3 4 0 5 4 5 4...

Page 14: ...4 1 1 5 0 4 2 0 6 5 9 5 0 0 1 6 7 5 7 950 3 5 1 7 4 2 3 6 1 3 5 1 4 3 0 8 6 0 5 1 0 2 6 9 5 8 965 2 5 1 9 4 5 3 8 1 5 5 4 4 5 1 0 6 3 5 3 0 4 7 2 6 1 0 1 8 5 7 1 995 2 0 2 1 4 6 3 9 1 6 5 5 4 7 1 1 6...

Page 15: ...65 1190 BK80 7 75 7 4 1 BX68 69 8 1 20 TON Stan dard 870 1025 7 5 213T 89 1VP68 6 75 5 5 6 52 1 3 8 BK120 11 75 11 4 1 3 16 BX83 84 8 1 High Speed Access 950 1120 BK110 10 75 10 4 1 3 16 BX81 81 8 1 1...

Page 16: ...rating efficiency ECONOMIZER SINGLE OR DUAL WITH POWER EXHAUST This system operates as specified above with one addition The power exhaust motor is energized whenever the economizer is chosen by the e...

Page 17: ...here are two separate gas valves in the furnace Each valve contains a main and a redundant valve The redundant valves are located upstream of the main gas valves Should either or both of the main gas...

Page 18: ...units If gas pressure is outside these limits contact the local gas utility for corrective action MANIFOLD GAS PRESSURE ADJUSTMENT Small adjustments to the high fire gas flow may be made by turning th...

Page 19: ...within the limitations shown in the Applications Data Table 2 Pulleys can be adjusted in half turn increments 3 The tension on the belt should be adjusted as shown in the Belt Adjustment figure Start...

Page 20: ...2 With the furnace turned on measure the time needed for one revolution of the hand on the smallest dial on the meter A typical gas meter usually has a 1 2 or a 1 cubic foot test dial 3 Using the numb...

Page 21: ...E Exercise care when cleaning the coil so that the coil fins are not damaged Do not permit the hot condenser air discharge to be obstructed by overhanging structures of shrubs BURNER PILOT Periodicall...

Page 22: ...tat fan switch set to AUTO a Set fan switch to ON If blower motor runs go to Step f If it does not check to see if line voltage is being supplied to the contacts of the contactor M3 and if the contact...

Page 23: ...T CHECKOUT b Check all wiring between the ignitor control and the gas valve Check to make sure the ground connections are intact c If the wiring is intact check for 24 volts across terminals PV and CO...

Page 24: ...and information from OUR current parts list for this unit are available to your servicing contractor through our local distributor The name and address of our nearest distributor may be obtained by co...

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