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THERMOSTAT

The room thermostat should be located on an inside wall
approximately 56 inches above the floor where it will not be
subject to drafts, sun exposure or heat from electrical fixtures
or appliances. Follow manufacturer’s instructions enclosed with
thermostat for general installation procedure. Seven color
coded insulated wires (#18 AWG) should be used to connect
thermostat to unit.

POWER AND CONTROL WIRING

Field wiring to the unit must conform to provisions of the National
Electrical Code, ANSI / NFPA No. 70 (in U.S.A.), current Canadian
Electrical Code   C22.1 (in Canada) and/or local ordinances. The
unit must be electrically grounded in accordance with NEC and
CEC (as specified above) and/or local codes. Voltage tolerances
which must be maintained at the compressor terminals during
starting and running conditions are indicated on the unit Rating
Plate and the Unit Application Data table.

The internal wiring harness furnished with this unit is an integral
part of a ETL and CGA design certified unit. Field alteration to
comply with electrical codes should not be required.

A fused disconnect switch should be field provided for the unit.
The switch must be separate from all other circuits. Wire entry
at knockout openings require conduit fittings to comply with
NEC (in U.S.A.), CEC (in Canada) and/or local codes. Refer to
the Dimensions and Clearnaces Figure for installation location.
If any of the wire supplied with the unit must be replaced,

replacement wire must be of the type shown on the wiring
diagram and the same minimum gauge as the replaced wire.

Electrical line must be sized properly to carry the load. Use
copperconductors only. Each unit must be wired with a
separate branch circuit fed directly from the meter panel and
properly fused.

CAUTION: When connecting electrical power and control

wiring to the unit, waterproof type connectors
MUST BE USED so that water or moisture cannot
be drawn into the unit during normal operation. The
above waterproofing conditions will also apply
when installing a field-supplied disconnect switch.

Refer to the Typical Field Wiring figure and to the appropriate
unit wiring diagram for control circuit and power wiring
information.

RH

RC

Y1

Y2

W1

W2

G

R

RH

Y1

Y2

W1
W2

G

B

LED1

LED2

COM

A1

A2

T

T

4

4

3

3

Y1
Y2

W1

W2

G

B
X

A1

A2

L1

L3

L2

RC

R

Y1

Y2

W1

W2

G

B

X

A1

A2

Y3

NOT USED

TO REMOTE SENSOR 
2THO4702224 IF USED

1

Electronic programmable thermostat 2ET04700224 (includes subbase). 

2

Terminal block 1TB- located on relay board in 24-volt section of the unit control box. 

3

Second stage heating is not required on units with a single stage electric heater. 

4

Terminals A1 and A2 provide a relay output to close the outdoor economizer dampers 

  when the thermostat switches to the set-back position. 

NOTE: Fans switch must be in "ON" position for minimum ventilation during heater operation.

LINE VOLTAGE 
TERMINAL 
BLOCK 2TB 
IN CONTROL BOX

GROUND LUG

Refer to the 
ELECTRICAL DATA 
tables to size the 
power wiring, the  
fuses and the 
disconnect switch.

24 VOLT 
TRANSFORMER

COOLING / HEATING (24 VOLT THERMOSTAT)

THERMOSTAT

1

 

TERMINALS

CONTROL WIRING

UNIT TERMINAL 

BLOCK 1TB

2

1

24 Volt Thermostat 2TH04701024 or 2TH04701524 

  (with Subbase 2TB04700324). 

2

Terminal strip 1TB - located on relay board in 24-volt section 

   of the unit control box.  

3

Second stage heating is not required on units with a single stage 

  electric heater.

THERMOSTAT

1

 

TERMINALS

UNIT TERMINAL 

BLOCK 1 TB

2

COOLING ONLY (24 VOLT THERMOSTAT)

24 VOLT 
TRANSFORMER

POWER  WIRING

ADD 
JUMPER

ADD 
JUMPER

ADD 
JUMPER

FIG. 5 - TYPICAL FIELD WIRING

Wire Size

1

 AWG. Gauge

22

20

19

18

16

40

120

150

190

305

Maximum Wire Length

2

 Feet

Notes:

1. Solid, Class II copper wire

2. Based on a voltage drop of 1.2 volts per wire.

3. Total wire length is from unit to room thermostat, and back to unit

 TABLE 2 - CONTROL WIRE SIZES

530.18-N6Y

Unitary Products Group

5

Summary of Contents for D2CG180 & 240 (STY. B)

Page 1: ...rsion Accessory USA 530 18 N6 2V High Altitude Accessory Nat Gas 530 18 N6 3V High Altitude Accessory Propane 530 18 N13Y Coil Guard Installation Renewal Parts Refer to the Renewal Parts Manual for co...

Page 2: ...7 Four And Six Point Loads 12 8 Supply Air Blower Perf 15 Ton 13 9 Supply Air Blower Perf 20 Ton 14 10 Static Resistances 15 11 Power Exhaust Performance 15 12 Blower Motor and Drive Data 15 13 Limit...

Page 3: ...ame other than a YORK roof curb gasketing must be applied to all surfaces that come in contact with the unit underside 5 Maintain level tolerance to 1 2 inch maximum across the entire length or width...

Page 4: ...ductwork to accommodate the damper Using the holes in the hood flanges as a template drill 9 64 inch dia 26 drill holes into the ductwork and secure with the screws provided CAUTION If outdoor air in...

Page 5: ...ing to the unit waterproof type connectors MUST BE USED so that water or moisture cannot be drawn into the unit during normal operation The above waterproofing conditions will also apply when installi...

Page 6: ...or John Crane may be used 4 All piping should be cleaned of dirt and scale by hammering on the outside of the pipe and blowing out the loose dirt and scale Before initial start up be sure that all of...

Page 7: ...securing in place OPTIONAL ECONOMIZER MOTORIZED DAMPER RAIN HOOD The instruction for the optional economizer motorized damper rain hood can be found in form 44 320 2 Use these instructions when field...

Page 8: ...FIG 9 ENTHALPY SETPOINT ADJUSTMENT 530 18 N6Y 8 Unitary Products Group...

Page 9: ...6 0 43 3 COMPRESSOR Qty Per Unit 10 TON TANDEM 1 2 5 TON HERMETIC 1 AIR FILTERS QUANTITY PER UNIT 16 X 20 X 2 4 QUANTITY PER UNIT 16 X 25 X 2 4 QUANTITY PER UNIT 18 X 24 X 2 5 TOTAL FACE AREA sq ft 15...

Page 10: ...84 9 100 460 3 60 19 2 124 9 6 62 1 2 1 5 7 2 42 4 50 575 3 60 15 4 100 7 7 50 1 2 0 5 5 9 33 9 40 DCG240 208 230 3 60 38 4 248 38 4 248 1 4 1 4 2 7 5 21 0 19 4 115 1 111 6 125 460 3 60 19 2 124 19 2...

Page 11: ...ic meters gas meters regulators and relief equip R E T U R N A I R S U P P L Y A I R B O T T O M S U P P L Y A N D R E T U R N A I R O P E N I N G S S e e N o t e B P O W E R W I R I N G E N T R Y A C...

Page 12: ...NOTE These weights are with economizer and the largest blower motor available UNIT 6 POINT LOADS LBS TOTAL A B C D E F 180 2300 351 367 392 416 399 375 240 2500 334 350 426 502 481 407 NOTE These weig...

Page 13: ...7 3 0 2 7 0 4 3 5 3 1 915 5 0 1 1 2 6 2 4 0 8 3 1 2 8 0 5 3 6 3 2 0 2 4 1 3 7 965 4 0 1 2 2 7 2 5 0 9 3 2 2 9 0 6 3 7 3 3 0 4 4 4 3 9 0 2 5 0 4 5 980 3 5 1 3 2 9 2 6 1 0 3 4 3 0 0 7 3 8 3 4 0 5 4 5 4...

Page 14: ...4 1 1 5 0 4 2 0 6 5 9 5 0 0 1 6 7 5 7 950 3 5 1 7 4 2 3 6 1 3 5 1 4 3 0 8 6 0 5 1 0 2 6 9 5 8 965 2 5 1 9 4 5 3 8 1 5 5 4 4 5 1 0 6 3 5 3 0 4 7 2 6 1 0 1 8 5 7 1 995 2 0 2 1 4 6 3 9 1 6 5 5 4 7 1 1 6...

Page 15: ...65 1190 BK80 7 75 7 4 1 BX68 69 8 1 20 TON Stan dard 870 1025 7 5 213T 89 1VP68 6 75 5 5 6 52 1 3 8 BK120 11 75 11 4 1 3 16 BX83 84 8 1 High Speed Access 950 1120 BK110 10 75 10 4 1 3 16 BX81 81 8 1 1...

Page 16: ...rating efficiency ECONOMIZER SINGLE OR DUAL WITH POWER EXHAUST This system operates as specified above with one addition The power exhaust motor is energized whenever the economizer is chosen by the e...

Page 17: ...here are two separate gas valves in the furnace Each valve contains a main and a redundant valve The redundant valves are located upstream of the main gas valves Should either or both of the main gas...

Page 18: ...units If gas pressure is outside these limits contact the local gas utility for corrective action MANIFOLD GAS PRESSURE ADJUSTMENT Small adjustments to the high fire gas flow may be made by turning th...

Page 19: ...within the limitations shown in the Applications Data Table 2 Pulleys can be adjusted in half turn increments 3 The tension on the belt should be adjusted as shown in the Belt Adjustment figure Start...

Page 20: ...2 With the furnace turned on measure the time needed for one revolution of the hand on the smallest dial on the meter A typical gas meter usually has a 1 2 or a 1 cubic foot test dial 3 Using the numb...

Page 21: ...E Exercise care when cleaning the coil so that the coil fins are not damaged Do not permit the hot condenser air discharge to be obstructed by overhanging structures of shrubs BURNER PILOT Periodicall...

Page 22: ...tat fan switch set to AUTO a Set fan switch to ON If blower motor runs go to Step f If it does not check to see if line voltage is being supplied to the contacts of the contactor M3 and if the contact...

Page 23: ...T CHECKOUT b Check all wiring between the ignitor control and the gas valve Check to make sure the ground connections are intact c If the wiring is intact check for 24 volts across terminals PV and CO...

Page 24: ...and information from OUR current parts list for this unit are available to your servicing contractor through our local distributor The name and address of our nearest distributor may be obtained by co...

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