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036-21216-003-A-0204

Unitary Products Group

3

DESCRIPTION

YORK Sunline Ultra units are high efficiency, convertible, sin-
gle package air conditioners with a common cabinet and a 
common roof curb for the 3, 4 and 5 ton sizes. The units were 
designed for residential, light commercial and commercial 
applications. They can easily be installed on a roof curb, slab, 
roof jack or frame.

All units are self-contained and assembled on rigid full perim-
eter base rails with fork lift slots on three sides and holes for 
overhead rigging. Every unit is completely piped, wired, 
charged and tested at the factory to provide for a quick and 
easy field installation.

The units are available in cooling only, and cooling with gas 
heat. Electric heaters are available as field--installed acces-
sories.

Both bottom and side duct connections are available without 
having to swap panels. The installer simply removes the duct 
covers for the desired configuration. Economizers may be 
used on either bottom and side duct applications with no 
modifications required.

All models include a 5-year limited warranty on compressors, 
a 10-year limited warranty on gas-fired heat exchangers and 
a 1-year limited warranty on all replacement parts.

FEATURES

COMMON FOOTPRINT/COMMON CABINET - All model 
sizes and configurations share a common cabinet and a com-
mon roof curb. The installer has the flexibility of setting one 
curb and placing the proper tonnage unit on that curb after 
the internal load has been determined. He can even decide 
between gas or electric heat after the curb has been set.

HIGH EFFICIENCY - Units have a high cooling efficiency of 
as high as 13.2 SEER and gas / electric models have a mini-
mum AFUE of 80.3%. All efficiencies exceed legislated mini-
mum levels and provide low operating costs.

CONVERTIBLE AIRFLOW DESIGN - Both the side and bot-
tom duct openings are covered when they leave the factory. If 
a side supply / side return is desired, you simply remove the 
two side duct covers from the outside of the unit and discard 
them. If a bottom supply / bottom return is desired, you simply 
remove the two knockout panels from the base of the unit and 
discard them. No panel cutting or swapping is required! Con-
vertible airflow design allows maximum field flexibility and 
minimum inventory.

FACTORY--INSTALLED OPTIONS - Economizers can be 
installed at the factory. The economizers are shipped 
installed and wired. Only the rain hood needs to be field 
assembled and installed. Field labor dollars can be saved by 
having the components arrive already installed.

FIELD--INSTALLED ACCESSORIES - Accessories were 
designed for quick and easy installation. The motorized 

damper and economizers simply slide in, and electrical con-
nections are made by modular plugs. Electric heaters mount 
easily, and knockouts are provided in the internal partitions to 
connect the elements to the control box single point kit.

The motorized air damper includes a slid-in/plug-in damper 
assembly with a rainhood and filters. The outdoor air damp-
ers open when the indoor fan motor is energized. The 
damper is capable of providing 0% through 100% of outdoor 
return air opening.

The manual outdoor damper provides 0% through 35% or 0% 
through 100% of return air opening (field adjustable). 
Designed for duct mounted side or bottom supply/return 
applications. Includes rain hood assembly and filter.

The 14" high roof curb is shipped knocked down. An insu-
lated deck is not required because the bottom of the unit is 
insulated.

Low ambient controls are available to provide stable unit 
operation at outdoor temperatures down to 0F.

Propane, high altitude and low NOx kits are also available to 
cover all gas heating applications.

WIDE RANGE OF INDOOR AIRFLOWS - All models operate 
over a wide range of design conditions with the use of belt--
drive blowers. The variable pitch pulley on the blower motor 
can be adjusted to obtain the desired supply air CFM.

FULL PERIMETER BASE RAILS - The permanently attached 
base rails provide a solid foundation for the entire unit and 
protect the unit during shipment. The rails provide fork lift 
access from 3 sides, and rigging holes are also provided so 
that an overhead crane can be used to place the units on a 
roof.

SYSTEM PROTECTION - Internal overload protection is 
standard on all compressors. Every unit has a liquid line filter-
-drier, high and low pressure/loss of charge switches and a 
suction line freezestat to protect all system components. All 
units will provide cooling at ambient temperatures down to 
45F.

UTILITY CONNECTIONS MADE EASY - Gas and electric 
utility knockouts are provided in the unit base as well as the 
side of the unit. A clearly identified location is provided to 
mount a field supplied electrical disconnect switch. Utility 
connections can be made quickly and with a minimum 
amount of field labor.

SIMPLE CONTROL CIRCUIT - A low voltage printed circuit 
board contains a compressor lockout indicator light and a low 
voltage terminal strip. An additional set of pin connectors is 
also provided to simplify the field interface of external con-
trols. Mate-n-lock plug connectors are used where line and 
low voltage wires pass through internal bulkheads. This 
allows for easier troubleshooting and component replace-
ment. The electrical control box is not located in the compres-
sor compartment so the access cover can be removed for 

Summary of Contents for D1HE/D1HG036

Page 1: ... flexibility and choices you need in today s market FEATURING COOLING ONLY UNITS COOLING GAS HEATING UNITS NATURAL GAS OR PROPANE LOW PROFILE QUIET OPERATION COMMON FOOTPRINT OPTIONAL FACTORY INSTALLED ECONOMIZERS OPTIONAL SLIDE IN MOTORIZED DAMPERS OPTIONAL SLIDE IN ECONOMIZERS OPTIONAL ELECTRIC HEATERS OPTIONAL PROPANE CONVERSION KIT OPTIONAL HIGH ALTITUDE GAS OR PROPANE KIT OPTIONAL NOx KIT MOD...

Page 2: ... 22 16 TYPICAL APPLICATIONS 23 17 TYPICAL ROOF TOP INSTALLATION DHG 23 LIST OF TABLES Tbl Pg 1 CAPACITY RATING COOLING ELECTRIC HEAT 5 2 CAPACITY RATINGS COOLING GAS HEATING 6 3 SOUND POWER RATINGS 6 4 PHYSICAL DATA BASIC UNIT 6 5 COOLING CAPACITIES MODELS DHE DHG 036 85 F 95ºF 7 6 COOLING CAPACITIES MODELS DHE DHG 036 105 F 115ºF 8 7 COOLING CAPACITIES MODELS DHE DHG048 9 8 COOLING CAPACITIES MOD...

Page 3: ...ES Accessories were designed for quick and easy installation The motorized damper and economizers simply slide in and electrical con nections are made by modular plugs Electric heaters mount easily and knockouts are provided in the internal partitions to connect the elements to the control box single point kit The motorized air damper includes a slid in plug in damper assembly with a rainhood and ...

Page 4: ...nhood and filters The outdoor air dampers open when the indoor fan motor is energized The damper is capable of providing 0 through 100 of outdoor return air opening MANUAL OUTDOOR DAMPER Provides 0 through 35 or 0 through 100 of return air opening field adjustable Designed for duct mounted side or bottom supply return applications Includes rain hood assembly and filter ELECTRIC HEATERS Include nic...

Page 5: ...c E l e c U n i t s K N O C K O U T S F O R S I D E P O W E R A N D C O N T R O L E N T R Y 3 4 P V C F E M A L E C O N D E N S A T E D R A I N B O T T O M R E T U R N A I R D U C T O P E N I N G S I D E R E T U R N A I R D U C T O P E N I N G O U T D O O R A I R O P E N I N G F O R S L I D E I N P L U G I N I N T N E R A L E C O N O M I Z E R E C O N O M I Z E R H O O D E L E C T R I C A L D I S ...

Page 6: ... the power input in watts at any given set of rating conditions expressed in BTUH per watt BTUH watt TABLE 3 SOUND POWER RATINGS1 UNIT SIZE CFM ESP BLOWER SOUND POWER dB 10 12 Watts OCTAVE BAND CENTERLINE FREQUENCY Hz SWL dB A dBA 10 ft 2 IWG SPEED kW 63 125 250 500 1000 2000 4000 8000 036 1200 0 60 LOW 0 60 84 84 74 67 69 62 57 52 74 41 048 1600 0 55 HIGH 0 80 85 85 75 68 70 63 58 53 75 42 060 20...

Page 7: ...7 31 3 26 8 22 3 17 8 13 4 62 41 2 3 30 41 2 41 2 38 8 34 3 29 8 25 3 20 9 57 39 9 3 35 39 9 39 9 39 9 35 4 31 0 26 5 22 0 1350 72 50 0 3 41 31 5 27 5 23 6 19 6 15 6 N A N A 67 44 5 3 32 37 2 33 2 29 2 25 3 2 13 17 3 13 3 62 40 0 3 27 40 0 39 2 36 3 32 3 28 3 24 3 20 3 57 38 8 3 32 38 8 38 8 37 5 33 5 29 6 25 6 21 6 1200 72 48 6 3 38 28 9 25 4 21 9 18 4 14 9 N A N A 67 43 2 3 29 34 2 30 7 27 2 23 ...

Page 8: ... 8 33 3 28 8 24 3 19 9 15 4 10 9 62 34 8 3 67 34 8 34 8 34 4 29 9 25 4 20 9 16 5 57 34 9 3 73 34 9 34 9 34 9 30 5 26 0 21 5 17 0 1350 72 42 9 3 83 28 0 24 0 20 0 16 0 12 0 N A N A 67 38 6 3 74 34 8 30 8 26 8 22 8 18 8 14 9 10 9 62 34 2 3 66 34 2 34 0 32 0 28 0 24 0 20 0 16 0 57 34 3 3 72 34 3 34 3 32 9 28 9 24 9 21 0 17 0 1200 72 42 2 3 82 25 5 22 0 18 5 15 0 11 5 N A N A 67 37 9 3 73 31 8 28 3 24...

Page 9: ...1 68 86 83 80 77 74 71 2000 72 50 3 8 41 35 30 24 18 45 4 0 39 33 28 22 16 67 45 3 7 45 44 39 33 27 22 16 40 4 0 40 40 37 31 25 20 62 39 3 6 39 39 39 34 28 22 17 35 3 8 35 35 35 30 24 18 57 39 3 6 39 39 39 33 27 22 16 35 3 8 35 35 35 29 23 18 1800 72 50 3 8 38 33 28 23 18 45 4 0 36 31 26 21 16 67 44 3 7 44 41 36 31 26 21 16 40 4 0 40 39 34 29 24 19 62 39 3 6 39 39 40 35 30 25 20 35 3 9 35 35 37 32...

Page 10: ...71 68 86 83 80 77 74 71 68 2500 72 68 5 0 51 44 38 31 25 61 5 3 48 41 35 28 21 67 60 4 8 60 55 49 42 35 29 22 55 5 1 55 53 46 39 33 26 20 62 56 4 8 56 56 56 49 43 36 29 50 5 1 50 50 50 43 37 30 23 57 55 4 7 55 55 55 48 42 35 28 49 5 0 49 49 49 43 36 29 23 2250 72 67 4 9 48 42 36 30 24 60 5 3 45 39 33 27 21 67 58 4 8 57 52 46 40 34 28 22 54 5 1 53 50 44 38 32 26 20 62 55 4 7 55 55 54 48 42 36 30 49...

Page 11: ...0 893 920 930 995 970 1065 1008 1125 1046 1170 1800 790 700 828 760 867 840 906 905 944 980 985 1040 1025 1100 1700 802 670 840 745 881 815 920 900 961 970 1001 1030 1600 818 665 858 740 898 820 940 890 980 950 1500 842 695 882 755 922 835 962 895 1400 833 650 867 705 904 765 942 820 1300 858 665 893 725 932 785 1200 847 640 880 680 916 730 MODEL DHE DHG AIR FLOW CFM AVAILABLE EXTERNAL STATIC PRES...

Page 12: ...2 895 1400 833 650 867 705 904 765 942 820 1300 858 665 893 725 932 785 1200 847 640 880 680 916 730 UNIT SIZE MBH AIR FLOW CFM AVAILABLE EXTERNAL STATIC PRESSURE IWG2 0 90 1 00 1 10 1 20 1 30 1 40 1 50 RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts 048 2000 1103 1270 1900 1085 1210 1800 1064 1145 1102 1180 1700 1040 1075 1081 1115 1121 1140 1600 1020 1005 1060 1050 1100 108...

Page 13: ...40 1143 1280 1178 1330 1222 1375 1800 1058 1060 1090 1135 1122 1190 1158 1240 1196 1295 1700 1035 960 1071 1030 1103 1100 1134 1140 1164 1175 1197 1205 1600 1020 900 1056 965 1088 1035 1118 1065 1145 1105 1170 1130 1198 1150 1500 1004 860 1038 880 1070 925 1101 980 1130 1045 1158 1075 1184 1110 1 Models shown at 230 460 Volts with side duct connections 2 Includes allowances for a wet evaporator co...

Page 14: ...ors can be selected to operate into their service factor because they are located in the moving air upstream of any heating device TABLE 14 ELECTRICAL DATA BASIC UNIT MODEL DHE DHG POWER SUPPLY VOLTAGE LIMITATIONS1 COMPRESSOR COND FAN MOTOR FLA SUPPLY AIR AMPACITY AMPS TOTAL UNIT AMPACITY AMPS MAX FUSE SIZE2 AMPS MAX HACR BREAKER SIZE AMPS MIN MAX RLA LRA 036 208 230 3 60 187 253 14 1 110 2 3 5 3 ...

Page 15: ...525 11 9 2 33 1 48 8 50 50 2CE04502025 15 9 2 44 2 62 7 70 70 230 3 60 2CE045005254 6 0 5 3 1 12 7 26 0 35 35 2CE045007254 7 5 1 18 0 30 1 35 35 2CE04501025 10 6 1 25 5 39 4 40 40 2CE04501525 15 9 2 38 2 55 3 60 60 2CE04502025 21 2 2 51 0 71 2 80 80 460 3 60 2CE045007464 3 0 6 8 1 8 2 14 0 15 15 2CE045010464 10 1 1 12 1 18 9 20 20 2CE045015464 13 6 1 16 4 24 2 25 25 2CE045020464 19 5 2 23 5 33 1 3...

Page 16: ... 28 8 2 34 6 47 1 50 50 1 Dual element time delay type 2 Standard circuit breakers may be used in Canada and on applications over 60 amps where the heaters are separately fused 3 These electric heaters DO NOT include a fuse box If a fuse box is required to meet a local code e g Chicago refer to Table 17 for fuse block accessories available for field installation FIGURE 2 FIELD POWER WIRING FIGURE ...

Page 17: ...R E L A Y B O A R D T O P R E V E N T S I M U L T A N E O U S O P E R A T I O N O F T H E C O M P R E S S O R A N D T H E E C O N O M I Z E R I F Y O U W A N T T O C O N T R O L T H E R E C O N O M I Z E R O N A S E C O N D S T A G E O F C O O L I N G O R H A V E A N D E L E C T R I C H E A T A C C E S S O R Y W I T H T W O S T A G E S O F H E A T U S E T H E R M O S T A T 2 T H 0 4 7 1 0 2 4 A D ...

Page 18: ...l Wiring Side or Bottom 2 B 2 Power Wiring Side or Bottom C 1 5 8 Gas Piping Front D 1 1 2 Gas Piping Bottom 1 Knockouts in the bottom of the unit can be located by the slice in the insulation 2 DO NOT remove the 2 knockout ring FIGURE 8 ACCESS PANELS AND DISCONNECT R E T U R N A I R S U P P L Y A I R O U T D O O R A I R O U T D O O R A I R E c o n o m i z e r All dimensions are in inches They are...

Page 19: ...ers gas meters regulators and relief equipment FIGURE 9 UNIT DIMENSIONS DHG UNIT TABLE 20 CLEARANCES FRONT DHE UNITS 24 DHG UNITS 32 BACK 12 Less Economizer 36 With Economizer or Fixed Air Motorized Damper LEFT SIDE Filter Access 24 Less Economizer 36 With Economizer RIGHT SIDE Cond Coil 24 BELOW UNIT1 1 Units may be installed on combustible floors made from wood or class A B or C roof covering ma...

Page 20: ...supply air duct cover to gain access to the bottom supply air knockout panel Remove and discard the bottom knockout panel Replace the side duct cover With filter section access panel removed from the unit remove and discard the bottom return air knockout panel Replace the filter Access panel FIGURE 10 REAR DIMENSIONS OF DHE AND DHG UNITS 3 4 5 TON UNITS 17 1 2 6 1 2 17 1 2 7 7 8 11 1 2 11 1 2 3 4 ...

Page 21: ... AIR MOTORIZED DAMPER RAINHOOD 2 7 1 2 7 1 4 2 7 1 2 1 9 1 8 A 4 4 7 8 4 3 8 3 1 2 8 1 4 1 0 1 4 L H E N D V I E W R E A R V I E W D I M E N S I O N A F I X E D O U T D O O R A I R D A M P E R 1 2 M O T O R I Z E D D A M P E R 1 6 1 2 FIGURE 13 UNIT AND CURB APPLICATION BASE RAIL 3 56 3 69 ...

Page 22: ... 21 BASIC UNIT WEIGHT UNIT UNIT WEIGHT lbs CORNER WEIGHTS1 1 Weight Unit with economizer and high heat A B C D DHG036 665 188 185 145 147 DHG048 680 192 189 148 152 DHG060 715 202 199 155 159 DHE036 565 160 157 123 125 DHE048 610 172 169 133 136 DHE060 645 182 179 140 144 TABLE 22 ACCESSORIES WEIGHT DESCRIPTION WEIGHT lbs ECONOMIZER 50 MOTORIZED OUTDOOR AIR DAMPER 26 ELECTRIC HEAT nom kW DHE only ...

Page 23: ...036 21216 003 A 0204 Unitary Products Group 23 FIGURE 16 TYPICAL APPLICATIONS ROOF JACK INSTALLATION ROOF CURB INSTALLATION SLAB ON GROUND INSTALLATION FIGURE 17 TYPICAL ROOF TOP INSTALLATION DHG ...

Page 24: ...ructure duct work and base unit 8 Condensate pan shall be internally sloped and confirm to ASHARE 62 89 Standards Condensate connection shall be a minimum of and be a rigged mount connection secured to the base unit Indoor evaporator fan assembly 1 Fan shall be a belt driven assembly and include an adjustable pitch motor pulley Job site selected B H P brake horse power shall not exceed the motors ...

Page 25: ... mixture adjustments 4 All gas piping shall enter the unit cabinet at a single loca tion and be capable of side or bottom entry without major unit field modifications 5 A Integrated control board shall provide timed control of evaporator fan functioning and burner ignition An LED light emitting diode shall provide diagnostic informa tion 6 Heating section shall be provided with the following mini ...

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Page 28: ... to change without notice Printed in U S A 036 21216 003 A 0204 Copyright 2004 by Unitary Products Group All rights reserved Supersedes 036 21216 002 0601 Unitary 5005 Norman Products York OK Group Drive 73069 ...

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