Panasonic CS-E9BKP Service Manual Download

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Features

Functions

Product Specifications

Dimensions

Refrigeration Cycle Diagram

Block Diagram

Wiring Diagram

Operation Details

Operating Instructions

© 2001 Matsushita Air-Conditioning Corp. Sdn. Bhd.
(183914D) All rights reserved. Unauthorized copying
and distribution is a violation of law.

CS-E9BKP CU-E9BKP5
CS-E12BKP CU-E12BKP5

10 Installation And Servicing Air Conditioner Using R410A

11 Installation Instructions

12 Servicing Information

13 Technical Data

14 Exploded View

15 Replacement Parts List

16 Exploded View

17 Replacement Parts List

18 Electronic Circuit Diagram

Room Air Conditioner

CONTENTS

Page

Order No: MAC0112083C2

Panasonic ilmalämpöpumput korjaa ja huoltaa pääkaupunkiseudulla: Jäähdytinpalvelu RefGroup Oy

www.ilmalämpöpumput.com

Summary of Contents for CS-E9BKP

Page 1: ...a violation of law CS E9BKP CU E9BKP5 CS E12BKP CU E12BKP5 10 Installation And Servicing Air Conditioner Using R410A 41 11 Installation Instructions 52 12 Servicing Information 61 13 Technical Data 70...

Page 2: ...r Monitor Display LED Catechin Air Purifying Filter Solar Refreshing Deodorizing Filter Serviceability Washable Front Panel Breakdown Self Diagnosis function Environmental Protection Non ozone depleti...

Page 3: ...ion CLOCK Powerful Mode Operation POWERFUL Temperature Setting 16 C to 30 C Illuminable buttons Vertical Automatic Airflow Direction Control and Manual Airflow Direction Control 5 stages of adjustment...

Page 4: ...ode For quick cooling or heating POWER Orange Lights up during MONITOR compressor operation POWER Green Lights up in operation blinks in Automatic Operation Mode judging and Hot Start operation TIMER...

Page 5: ...peration Time Delay Safety Control High Pressure Control Deice Operation Standby Control Compressor Overheating Prevention Control IPM Power Transistor Overheating Protection Control Total Running Cur...

Page 6: ...Low 27 Heating 47 Noise Level Power level dB Cooling High 50 Cooling High 59 Heating High 51 Heating High 60 Electrical Data Input W Cooling 700 115 880 Heating 900 110 1 400 Running Current A Cooling...

Page 7: ...material Copper Copper Fin material Aluminium Aluminium Fin Type Slit Fin Corrugated Fin Row Stage Plate fin configuration forced draft 2 15 1 20 FPI 21 19 Size W H L mm 610 315 25 4 732 1 508 22 Ref...

Page 8: ...dB Cooling High 53 Cooling High 61 Heating High 53 Heating High 63 Electrical Data Input W Cooling 950 120 1 280 Heating 1 260 115 1 890 Running Current A Cooling 4 4 Heating 5 6 EER W W kcal hw Cooli...

Page 9: ...Aluminium Aluminium Fin Type Slit Fin Corrugated Fin Row Stage Plate fin configuration forced draft 2 15 2 24 FPI 21 17 Size W H L mm 610 315 25 4 703 8 735 0 504 36 4 Refrigerant Control Device Capi...

Page 10: ...4 Dimensions 10 CS E9BKP CU E9BKP5 CS E12BKP CU E12BKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla J hdytinpalvelu RefGroup Oy www ilmal mp pumput com...

Page 11: ...11 CS E9BKP CU E9BKP5 CS E12BKP CU E12BKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla J hdytinpalvelu RefGroup Oy www ilmal mp pumput com...

Page 12: ...5 Refrigeration Cycle Diagram 12 CS E9BKP CU E9BKP5 CS E12BKP CU E12BKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla J hdytinpalvelu RefGroup Oy www ilmal mp pumput com...

Page 13: ...6 Block Diagram 13 CS E9BKP CU E9BKP5 CS E12BKP CU E12BKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla J hdytinpalvelu RefGroup Oy www ilmal mp pumput com...

Page 14: ...7 Wiring Diagram 14 CS E9BKP CU E9BKP5 CS E12BKP CU E12BKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla J hdytinpalvelu RefGroup Oy www ilmal mp pumput com...

Page 15: ...15 CS E9BKP CU E9BKP5 CS E12BKP CU E12BKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla J hdytinpalvelu RefGroup Oy www ilmal mp pumput com...

Page 16: ...uter at indoor unit that judging the condition according to internal setting temperature and intake air temperature 8 1 1 Internal Setting Temperature Once the operation starts remote controller setti...

Page 17: ...ng X 20 2 0 2 0 X 20 0 0 0 0 Soft Dry X 20 1 0 1 0 X 20 0 0 0 0 Heating X 20 3 5 3 5 X 20 3 5 3 5 Table d Fan Speed Shifting Mode Fan Speed Temperature Shift K E9BKP E12BKP Cooling All 1 5 1 5 Soft Dr...

Page 18: ...tarts to judge once the air conditioner operated and the judgment will continue every 30 seconds until it is stopped by all kinds of compressor off conditions This judgment is based on the internal te...

Page 19: ...de 4 7 4 8 Heating Mode 1 16 1 30 b if remote controller set 18 C fan speed Hi 10 16 10 30 b d if remote control set 18 C fan speed Me Me Me Auto 9 16 9 30 b d if remote controller set 18 C fan speed...

Page 20: ...on Frequency Number Time s 0 30 60 90 120 150 180 210 240 270 300 330 Zone Freq zone based on temp diff 8 7 7 6 6 6 4 5 3 1 4 5 Frequency shift Max Max 2 2 2 0 1 1 Min 0 1 Freq no judged based on pre...

Page 21: ...3 16 Lo 3 29 Lo Sleep shift operation C ON timer pre operation at Auto fan C 7 3 23 Lo 3 34 ON timer pre operation at Auto fan for E9BKP H 8 3 24 3 40 9 3 31 Me 3 44 Me 10 3 36 3 53 11 3 39 Me 3 60 M...

Page 22: ...ed to Shi internally i Indoor intake air temperature 24 C ii Instructed frequency 39 Hz E9BKP or 52 Hz E12BKP iii Remote controller setting temperature 16 C iv Remote controller setting fan speed Hi v...

Page 23: ...fan speed d Maximum Fan speed will be increased to maximum auto fan speed e Temperature in is for Powerful Mode operation 8 1 6 Outdoor Fan Motor Operation Outdoor fan motor is operated with one fan...

Page 24: ...the angle of the vane depends on the indoor heat exchanger temperature as Figure 1 below When the air conditioner is stopped using remote controller the vane will shift to close position 2 Manual vert...

Page 25: ...rature as shown in below table After the adjustment of T1 T2 and T3 values the operation mode for that particular environment and remote controller setting is judged and performed based on the above o...

Page 26: ...n starts 2 For Cooling Mode or Soft Dry Mode operations during Sleep Shift operation indoor fan motor will operate at Lo speed and SLo speed respectively The internal setting temperature is shifted as...

Page 27: ...s is to provide a comfortable environment when reaching the set ON time Seventy minutes before the set time indoor at fan speed of Lo and outdoor fan motor start operate for 20 seconds to determine th...

Page 28: ...tion for 30 seconds 2 However it can be stopped using remote control or Auto Switch at indoor unit 8 2 6 Total Running Current Control This control is applicable to all kinds of operation mode 1 When...

Page 29: ...e Instructed frequency for compressor operation will be regulated by compressor discharge temperature The changes of frequency are as below figure 8 2 9 Low Pressure Control Gas Leakage Detection This...

Page 30: ...T 38 4 T 24 Indoor heat exchanger C T 30 T 0 8 2 12 Auto Restart Control This control is applicable to all kinds of operation mode 1 When the power supply is cut off during the operation of air condit...

Page 31: ...n with automatic fan speed the unit will operate as state below for deodorizing purpose 2 When compressor is in operation the steps follow 1 2 3 3 When compressor stops operation the steps follow 4 5...

Page 32: ...alue of two steps up in Fan Speed Number compared to its normal operation Refer Table on Fan Speed Level and Supplied Voltage 4 If indoor heat exchanger temperature is higher than 10 C for five minute...

Page 33: ...r after the start of heating mode operation Condition Outdoor heat exchanger temp Th 3 C In between for 3 minutes outdoor heat exchanger temp Th Provided compressor is ON and outdoor air temp To 1 For...

Page 34: ...heating operation will be performed to determine the operation decision as shown in below figure Auto Clean Deice operation starts to operate as soon as the pre deice operation if all the below condit...

Page 35: ...etween 0 to 5 seconds Auto Mode operation starts to function 2 When the switch is pressed between 5 to 8 seconds the unit is forced to operate in Cooling Mode 3 When the switch is pressed between 8 to...

Page 36: ...ect the plug Do not wash the unit with water Do not use for other purposes such as preservation Do not use any combustible equipment at airflow direction Do not sit or place anything on the outdoor un...

Page 37: ...RATION BEFORE OPERATION Indoor Unit 1 Connect the power supply cord to an independent power supply 2 Open the front panel 3 Remove the air filters 4 Fit the air purifying filters in place 5 Insert the...

Page 38: ...peration Louvers swing horizontally at a fixed speed For HEAT operation When air temperature is low air is sent in When temperature goes up louver swing horizontally at a fixed speed AUTO Heating Soft...

Page 39: ...Filter No CZ SFD70P If you operate the air conditioner with dirty filters Air is not purified Cooling capacity decreases Foul odour is emitted FAN operation Fulcrum Protruding portion on indoor unit...

Page 40: ...during defrosting or when the air conditioner operation has been stopped This is caused by the refrigerant inside the air conditioner flowing in the opposite direction The air conditioner will expand...

Page 41: ...ince it collects in the lower area of the room It also generates toxic gas when it is directly exposed to a flame so it must be used in a well ventilated environment where it will not collect Table 1...

Page 42: ...kage electric shock fire etc 10 2 TOOL FOR INSTALLING SERVICING REFRIGERANT PIPING 10 2 1 Necessary Tools In order to prevent an R410A AC from mistakenly being charged with any other refrigerant the d...

Page 43: ...posite side x torque 17 mm x 18 N m 180 kgf cm 17 mm x 18 N m 180 kgf cm For 3 3 opposite side x torque 22 mm x 42 N m 180 kgf cm 22 mm x 42 N m 180 kgf cm For 1 2 opposite side x torque 24 mm x 55 N...

Page 44: ...e there is no chlorine in the refrigerant The present R134a leak detector can be used but the detection sensitivity will be lower setting the sensitivity for R134a at 1 the level for R410A will drop t...

Page 45: ...t cylinders The R410A cylinders are labeled with the refrigerant name and the coating color of the cylinder protector is pink which is the color stipulated by ARI of the U S Cylinder equipped with a s...

Page 46: ...or clearance adjustment etc to ensure the correct A dimension see Fig 10 Fig 10 Flaring dimensions 10 3 1 Piping Materials It is recommended that you use copper and copper alloy jointless pipes with a...

Page 47: ...d tighten to the specified torque The tightening torque for R410A is the same as the conventional torque value for R22 Be careful because if the torque is too weak it may lead to a gas leak If it is t...

Page 48: ...ING SERVICING 10 4 1 Inspecting Gas Leaks with a Vacuum Pump for New Installations Using New Refrigerant Piping 1 From the viewpoint of protecting the global environment please do not release refriger...

Page 49: ...R22 and R410A the design pressure for the equipment is 1 6 times different the wall thickness of the piping must comply with that shown in Table 10 but this is not easy to check Also even if the thic...

Page 50: ...tructions for the electronic scale 9 If you cannot charge the stipulated amount operate the unit in the cooling mode while charging a little of the liquid at a time about 150 g time as a guideline If...

Page 51: ...venting of Overheating Due to heating the interior and exterior surfaces of treated metal may oxidize Especially when the interior of the refrigerant circuit oxidizes due to overheating scale occurs a...

Page 52: ...d the set s weight If the strength is not enough or installation is not properly done the set will drop and cause injury 5 For electrical work follow the local national wiring standard regulation and...

Page 53: ...case of emergency In some countries permanent connection of this room air conditioner to the power supply is prohibited 1 Power supply connection to the receptacle using a power plug Use an approved...

Page 54: ...diation from the condenser is not obstructed There should not be any animal or plant which could be affected by hot air discharged Keep the spaces indicated by arrows from wall ceiling fence or other...

Page 55: ...plate hole with 70 mm hole core drill Line according to the arrows marked on the lower left and right side of the installation plate The meeting point of the extended line is the centre of the hole An...

Page 56: ...ng This can be used for left rear piping left bottom piping also 56 CS E9BKP CU E9BKP5 CS E12BKP CU E12BKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla J hdytinpalvelu RefGroup Oy w...

Page 57: ...1 Open the front panel 2 Remove the air filters 3 Put air purifying filters left and solar refreshing deodorizing filter right into place as shown in illustration below HOW TO TAKE OUT FRONT GRILLE Pl...

Page 58: ...ect the best location section 11 3 2 INSTALL THE OUTDOOR UNIT After selecting the best location start installation according to Indoor Outdoor Unit Installation Diagram 1 Fix the unit on concrete or r...

Page 59: ...lve of the charging set and turn off the vacuum pump Make sure that the needle in the gauge does not move after approximately five minutes Note BE SURE TO FOLLOW THIS PROCEDURE IN ORDER TO AVOID REFRI...

Page 60: ...and the fan will not rotate CHECK THE DRAINAGE Open front panel and remove air filters Drainage checking can be carried out without removing the front grille Pour a glass of water into the drain tray...

Page 61: ...the air conditioner starts operation at Cooling rated frequency beep will be heard at the 5th second ii Short the service terminal CN S of the outdoor printed circuit board The operation of air condi...

Page 62: ...icient insulation problem with the power source malfunction of a compressor and a fan The normal outlet air temperature and pressure of the refrigeration cycle depends on various conditions the standa...

Page 63: ...D is blinking and maximum of three error codes abnormality will be saved in memory The abnormality of the operation can be identified through the below breakdown diagnosis method Press CHECK button at...

Page 64: ...irty F11 Cooling Heating cycle changeover abnormality 4 times occurance within 30 minutes 4 way valve V coil F90 PFC control 4 times occurance within 10 minutes Voltage at PFC F91 Refrigeration cycle...

Page 65: ...nt once to clear the memory data Changing the wireless remote control transmission code When there are more than one indoor units installed in the same room it is possible to set different remote cont...

Page 66: ...oard Fig 3 Fig 5 Fig 2 Fig 4 Fig 6 12 4 Disassembly of Parts a Indoor Control Board Removal Procedures 66 CS E9BKP CU E9BKP5 CS E12BKP CU E12BKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunki...

Page 67: ...2 Remove Power Electronic Controller Fig 10 Fig 11 b Electronic Controller Removal Procedures 67 CS E9BKP CU E9BKP5 CS E12BKP CU E12BKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla...

Page 68: ...13 2 Remove the Fan Motor Fig 15 c Cross Flow Fan and Fan Motor Removal Procedures 68 CS E9BKP CU E9BKP5 CS E12BKP CU E12BKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla J hdytinpa...

Page 69: ...ic discharge Fig 19 Be save to return the wiring to its original position There are many high voltage components within the heat sink cover so never touch the interior during operation Wait at least t...

Page 70: ...13 Technical Data 70 CS E9BKP CU E9BKP5 CS E12BKP CU E12BKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla J hdytinpalvelu RefGroup Oy www ilmal mp pumput com...

Page 71: ...71 CS E9BKP CU E9BKP5 CS E12BKP CU E12BKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla J hdytinpalvelu RefGroup Oy www ilmal mp pumput com...

Page 72: ...0 77 2 44 1 88 0 83 230V Outdoor Temp C Indoor wet bulb temp 30 35 40 46 TC SHC IP TC SHC IP TC SHC IP TC SHC IP 17 0 C 3 42 2 59 0 87 3 20 2 49 0 94 2 97 2 39 1 00 2 70 2 27 1 08 19 0 C 3 45 0 95 19...

Page 73: ...ose of parts disassembly and replacement The non numbered parts are not kept as standard service parts 73 CS E9BKP CU E9BKP5 CS E12BKP CU E12BKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunki...

Page 74: ...ER MAIN 1 CWA742518 O 25 ELECTRONIC CONTROLLER P SUPPLY 1 CWA742616 O 26 PCB RECEIVER 1 CWA73C1124 27 INDICATOR COMPLETE 1 CWE39C1049 28 INDICATOR HOLDER 1 CWD932163 29 SENSOR COMPLETE 1 CWA50C608 O 3...

Page 75: ...ose of parts disassembly and replacement The non numbered parts are not kept as standard service parts 75 CS E9BKP CU E9BKP5 CS E12BKP CU E12BKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunki...

Page 76: ...ENSOR COMPLETE 1 CWA50C2084 23 CONTROL BOARD 1 CWH102122 24 TERMINAL BOARD ASSY 1 CWA28K224 25 FUSE HOLDERS 1 K3GB1PH00016 26 CONTROL BOARD 1 CWH102114 27 CONTROL BOARD 1 CWH102115 28 ELECTRONIC CONTR...

Page 77: ...R52 430 R55 430 R53 1k C24 0 01 R54 10k Z2 R14 510 C15 0 01 C17 C16 R3 100 R4 20k IC2 IC2 R5 20k 6 11 12 C3 1000p 5 R6 100 P 9 330 R8 5 1k R7 20k C2 0 022 C1 0 1 16 9 8 15 14 13 10 1 2 3 4 7 RY PWR R...

Page 78: ...C114EK 50V 100mA D2 10k 10k D1 IC5 TD62003AF Z3 E3 CN STM1 1 2 3 4 5 1 2 3 4 5 PH5 VERTICAL 1 2 3 4 5 6 7 8 9 16 15 14 13 12 11 10 IC6 TD62003AF CN STM2 1 2 3 4 5 1 2 3 4 5 PH5 HORIZONTAL R37 150k 8 M...

Page 79: ...2 R014 ZD002 ZD003 C009 C010 C011 R057 Q003 R012 C018 C008 R017 S D G R025 R019 D045 R015 D006 D014 D013 Q006 c b e ZD006 ZD007 R048 R047 R018 R021 ZD004 C103 D101 R105 ZD101 T02 5 4 9 8 7 6 10 2 3 1...

Page 80: ...33 232k 1 4W 1 R197 232k 1 4W 1 R34 232k 1 4W 1 R198 232k 1 4W 1 R35 11 5k 1 4W 1 JP6 JP7 C2 C1 R145 R144 R37 R36 Q6 Q4 Q7 R143 JP12 JP13 R81 1 4W 1 1 4W 1 R82 C131 c b e e b c 4 1 2 3 4 3 2 PC5 PC3 4...

Page 81: ...8 7 5 2 4 D1 GND WC R B CS SK 1 Vcc D0 3 6 R206 10k R207 10k R208 10k R205 10k 16 9 8 15 14 13 10 1 2 3 4 12 11 5 6 7 IC202 TD62003AF D201 R217 10k R213 1k R211 1k JP201 R237 10k R210 1k R341 1k R240...

Page 82: ...75 C115 100p C116 100p R28 5 11k 1 R27 5 11k 1 R29 5 11k 1 R131 4 99k 1 R130 5 11k 1 R132 4 99k 1 IC3 POWER TR TEMP SENSOR 15k 3950 CN PTR 1 2 TANK TEMP SENSOR 15k 3950 CN TANK 1 2 3 R151 C138 C143 R1...

Page 83: ...83 CS E9BKP CU E9BKP5 CS E12BKP CU E12BKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla J hdytinpalvelu RefGroup Oy www ilmal mp pumput com...

Page 84: ...How to use electronic circuit diagram 84 CS E9BKP CU E9BKP5 CS E12BKP CU E12BKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla J hdytinpalvelu RefGroup Oy www ilmal mp pumput com...

Page 85: ...18 1 REMOTE CONTROL 85 CS E9BKP CU E9BKP5 CS E12BKP CU E12BKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla J hdytinpalvelu RefGroup Oy www ilmal mp pumput com...

Page 86: ...PRINT PATTERN INDOOR UNIT PRINTED CIRCUIT BOARD 86 CS E9BKP CU E9BKP5 CS E12BKP CU E12BKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla J hdytinpalvelu RefGroup Oy www ilmal mp pumpu...

Page 87: ...NT PATTERN OUTDOOR UNIT PRINTED CIRCUIT BOARD VIEW 87 CS E9BKP CU E9BKP5 CS E12BKP CU E12BKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla J hdytinpalvelu RefGroup Oy www ilmal mp pu...

Page 88: ...88 CS E9BKP CU E9BKP5 CS E12BKP CU E12BKP5 Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla J hdytinpalvelu RefGroup Oy www ilmal mp pumput com...

Page 89: ...89 CS E9BKP CU E9BKP5 CS E12BKP CU E12BKP5 MACC Printed in Malaysia Panasonic ilmal mp pumput korjaa ja huoltaa p kaupunkiseudulla J hdytinpalvelu RefGroup Oy www ilmal mp pumput com...

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