126115-UIM-D-0306
R-22
OUTDOOR SPLIT-SYSTEM
AIR CONDITIONING
MODELS: 13 SEER
AY012-036 & AM012-036 SERIES
1 TO 3 TONS
INSTALLATION MANUAL
LISTED
CERTIFICATION APPLIES ONLY
WHEN THE COMPLETE
SYSTEM IS LISTED
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T O A R I AS
ISO 9001
Certified Quality
Management System
SECTION I: GENERAL
The outdoor units are designed to be connected to a matching indoor
coil with sweat connect lines. Sweat connect units are factory charged
with refrigerant for a matching indoor coil plus 15 feet of field supplied
lines.
Matching indoor coils are available with a thermal expansion valve
sized for the most common usage. The refrigerant charge may need to
be changed for some indoor-outdoor unit combinations, elevation differ-
ences or total line lengths. Refer to Application Data covering “General
Piping Recommendations and Refrigerant Line Length” (Part Number
036-61920-001).
SECTION II: SAFETY
This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words DANGER,
WARNING, or CAUTION.
DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation, which, if not
avoided may result in minor or moderate injury. It is also used to
alert against unsafe practices and hazards involving only property dam-
age
INSPECTION
As soon as a unit is received, it should be inspected for possible dam-
age during transit. If damage is evident, the extent of the damage
should be noted on the carrier’s delivery receipt. A separate request for
inspection by the carrier’s agent should be made in writing. See Local
Distributor for more information.
Improper installation may create a condition where the operation of
the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service or mainte-
nance can cause injury or property damage. Refer to this manual
for assistance or for additional information, consult a qualified con-
tractor, installer or service agency.
This product must be installed in strict compliance with the
enclosed installation instructions and any applicable local, state,
and national codes including, but not limited to building, electrical,
and mechanical codes.
LIST OF SECTIONS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
TXV INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
EVACUATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
SYSTEM CHARGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
LIST OF FIGURES
Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Oil Trap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation of Vapor Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Underground Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Heat Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Outdoor Unit Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Typical Air Handler Thermostat Wiring . . . . . . . . . . . . . . . . . . . . . . . . .8
Typical Furnace Thermostat Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Typical Field Wiring (Air Handler / Electrical Heat) . . . . . . . . . . . . . . . .8
CFM Selection Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
LIST OF TABLES
Application Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
R-22 Saturated Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
