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5292157-UIM-B-0317

Johnson Controls Unitary Products

13

CONTROL WIRING USING COMMUNICATING 

CONTROLS

The Communicating System consists of several intelligent communicat-

ing components including the Hx

TM

 Thermostat, the variable speed air

handler and the modulating air conditioner or heat pump. These compo-
nents continually communicate with each other via the wire connections
shown in Figure 15. Commands, operating conditions, and other data
are passed continually between components over the A-R-C-B and A-
C-B bus. The result is a new level of comfort, versatility, and simplicity.
In order to use this air handler, it MUST be installed with the matching

Hx

TM

 Thermostat and a matching modulating outdoor air conditioner or

heat pump.

Use the wiring diagram in Figure 15 to connect the air handler control

and the Hx

TM

 Thermostat (wall thermostat) to the communicating out-

door unit. Be sure that all of the “A+” terminals are connected together,
all of the “B-” terminals are connected together, all of the “C” terminals
are connected together and both of the “R” terminals are connected
together. See Figure 15 and 16. The four small screw terminals in the
terminal block on the end of the air handler control should be used.

Connect a short piece of thermostat wire (18 gage minimum) to the
ARCB terminals on the air handler control board. Run this wire outside
the control board enclosure. Use wire connectors to connect this wire to
the room thermostat wire and the outdoor unit thermostat wire. The out-
door unit contains its own control transformer. DO NOT run a thermo-
stat “R” wire to the outdoor unit. See Figure 15 for details. 

FLOAT SWITCH INPUT

An optional switch may be connected to the FLT terminals on the con-
trol board. This feature is only functional when used with the Communi-
cating Control. It is intended for use with a water overflow switch.

LEAVING AIR TEMP SENSOR INPUT

A plenum air temperature sensor (thermistor) can be connected to the
LAS terminals on the control board. The Communicating Control can
the monitor the temperature of the supply air in the plenum. 

SECTION XI: REQUIRED CONTROL 

SET-UP

1.

Consult system wiring diagram to determine proper thermostat
wiring for your system.

2.

The Hx

TM

 controls the de-humidification during cooling operation

and    does not require the HUM STAT jumper to be changed from
NO to YES.

3.

Set the MODE jumper to A/C (Air Conditioner) or HP (Heat Pump)
position depending on the outdoor unit included with the system.

4.

Set HEAT airflow jumper to proper position based on heat kit
installed. Refer to Table 7 for proper position.

FUNCTIONALITY AND OPERATION

Jumper Positions

Hum Stat Jumper

The HUM STAT jumper can be set on the Hx

TM

 thermostat. This

function can lower the blower speed for de-humidification during cooling
operation.

AC/HP Jumper

The AC/HP jumper configures the control to operate properly with an air
conditioner (AC position) or heat pump (HP position). 

If the jumper is not present, the control will operate as if the jumper is in
the HP position.

Airflow and Comfort Setting Jumpers

The comfort profile is set on the Hx

TM

 thermostat. Heat pump and

cooling airflow is set by the outdoor unit.

 CAUTION

If any field-supplied wiring is to be connected to the control board,
such as will be the case if the Communicating Control is used or if a
humidistat, float switch or leaving air temperature switch are used,
the additional wires MUST be routed through the hole at the lower left
of the control box. DO NOT add any additional holes to the control
box. After attaching the additional wires to the board, the remaining
hole around the wires must be plugged with the sealant putty supplied
or with a suitable waterproof sealant. FAILURE TO SEAL THIS HOLE
MAY ALLOW WATER TO ENTER THE CONTROL BOX AND DAM-
AGE THE CONTROL BOARD.

 FIGURE 15:  

Air Handler with Communicating AC or HP

IMPORTANT

Do not place more than one wire under any single communication
terminal screw (there are four communication terminal screws). If
more than one wire must be connected to a terminal screw, attach
only the terminal end of a one wire pigtail, and use a wire connector
to connect the other end of the pigtail to the other wires. Failure to
do this will result in nuisance communication error faults. See Fig-
ure 16.

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 FIGURE 16: 

Multi-wire Terminal Connection

IMPORTANT

The following steps must be taken at the time of installation to insure
proper system operation.

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Summary of Contents for AVV25B

Page 1: ...source Power Supply 208 230 1 60 20 Electrical Data For Single Source Power Supply 208 230 3 60 21 Electrical Data For Multi source Power Supply 208 230 3 60 22 Air Flow Data CFM 1 2 3 4 When operati...

Page 2: ...requirements and conform to existing national standards and safety codes In some instances these instructions exceed certain local codes and ordinances especially those who have not kept up with chan...

Page 3: ...Attachment Component Location XFW ZRUN PD EH IDVWHQHG FDXWLRXVO ZLWK VFUHZV WR WKH VLGHV DQG UHDU RI XQLW RQO 35 0 5 5 1 137 9 325 5 5 5 17 1 211 7 21 48 5 5 5 17 1 211 7 21 25 217 5 1 3 1 6 21 5 5 1...

Page 4: ...wer and verify that it is within the normal operating voltage range for the unit The accept able voltage range for these units is as follows FIGURE 4 Dimensions Duct Connection Dimensions 7 5 66 5 1 2...

Page 5: ...ulation with vinyl vapor barrier should be used AIR HANDLER CONFIGURATION These air handler units are supplied ready to be installed in an upflow or horizontal left position Refer to Figure 5 If the u...

Page 6: ...is advisable to design the duct work so that the grille is not in direct line with the opening in the unit One or two elbows and acoustical duct liner assures a quieter system Operation where return a...

Page 7: ...turbulence inside the plenum This turbulence can change the air flow patterns across the electric heater limit switches If the factory suggested transition cannot be fabricated it is recommended that...

Page 8: ...lly to prevent air leak age In some units the vapor line grommet may be shipped as a loose part with the unit Refer to Figure 10 CAUTION Equipment should never be operated without filters CAUTION COIL...

Page 9: ...be plugged Instruct the owner that the evaporator coil drain pan should be inspected and cleaned regularly to prevent odors and assure proper drainage If a secondary drain is not used it must be plugg...

Page 10: ...t connection of aluminum wiring to air handlers is not approved If aluminum conductors are present all applicable local and national codes must be followed when converting from aluminum to copper cond...

Page 11: ...ted hole and keep low voltage wiring as short as possible To further minimize air leakage seal the wiring entry point at the out side of the unit The field wiring is to be connected with wire connecto...

Page 12: ...C 24 VAC System Common Pin 2 3 R 24 VAC System Power Pin 3 4 A RS 485 Input Pin 4 5 PR1 5V VCC Pressure Transducer Indoor Pressure Transducer Pin 1 6 PR1 0 5 4 5V Pressure Transducer Signal Pin 2 7 P...

Page 13: ...jumper to be changed from NO to YES 3 Set the MODE jumper to A C Air Conditioner or HP Heat Pump position depending on the outdoor unit included with the system 4 Set HEAT airflow jumper to proper po...

Page 14: ...is connected to the heater relays using pins 4 5 and 6 of connector P1 The relay outputs are 24 VAC The control energizes the heat relays as shown in Table 4 Depending on the heat kit installed in th...

Page 15: ...wer in conjunc tion with the outdoor unit compressor speed To Set Heat Pump Airflow The modulating outdoor AC or HP operate the indoor blower in conjunc tion with the outdoor unit compressor speed To...

Page 16: ...Refer to the latest edition of the National Electric Code or in Canada the Canadian electrical Code and local codes to determine correct wire sizing TABLE 7 Electrical Heat Minimum Fan Speed Heater K...

Page 17: ...HK46502025 19 2 14 4 17 6 49 2 60 2 7 2 8 8 14 4 17 6 6HK46502525 24 18 22 61 5 75 2 9 11 18 22 1 0 1 0 no service disconnect OR 1 with service disconnect 2 1 2 1 with service disconnect no breaker ju...

Page 18: ...3 128 3 125 150 AVV50C 6HK 0 1 6500206 10 9 1 8 8 25 25 6HK 0 1 6500506 20 9 1 8 8 35 35 6HK 0 1 6500806 32 9 1 8 8 45 50 6HK 0 1 6501006 40 9 1 8 8 60 60 6HK 1 2 6501306 52 9 1 8 8 70 80 6HK 1 2 650...

Page 19: ...ybe 0 no service disconnect or 1 with service disconnect 2 1 2 maybe 1 with service disconnect no breaker jumper bar or 2 with service disconnect breaker jumper bar 3 MOP Maximum Overcurrent Protectio...

Page 20: ...5 41 5 30 40 30 45 6HK16501506 60 30 8 43 3 32 7 47 9 35 45 35 50 6HK16501806 72 48 1 39 0 51 9 43 1 50 40 60 45 6HK16502006 80 52 5 43 3 56 7 47 9 60 45 60 50 6HK16502506 100 52 5 43 3 21 7 56 7 47 9...

Page 21: ...3 55 5 55 60 6HK465020253 46 2 56 3 61 0 60 70 37C 6HK36501025 23 1 31 3 33 3 35 35 6HK36501525 34 6 43 7 47 1 45 50 6HK36501825 41 6 51 3 55 5 55 60 6HK465020253 46 2 56 3 61 0 60 70 38B TBD TBD TBD...

Page 22: ...eat Tap2 AVV25B AVV37B AVV37C AVV38B AVV38C AVV49C High Low High Low High Low High Low High Low High Low A 1225 1020 1225 1020 1425 1150 TBD TBD 1430 1200 1650 1200 B 1150 950 1150 950 1150 1000 TBD T...

Page 23: ...y drain SECTION XV AIR SYSTEM ADJUSTMENT To check the Cubic Feet per Minute CFM measure the external duct static using a manometer and static pressure tips To prepare coil for static pressure drop mea...

Page 24: ...p sheet showing the critical readings of the unit at the time of commissioning must be uploaded as part of the online registration process FIGURE 18 Drain Traps 3 MINIMUM HANDMADE TRAP PREMADE TRAPS S...

Page 25: ...5292157 UIM B 0317 Johnson Controls Unitary Products 25 SECTION XVIII WIRING DIAGRAM FIGURE 20 Wiring Diagram ECM Single Phase Heat Kits Sheet 1 of 2 6KHHW RI...

Page 26: ...5292157 UIM B 0317 26 Johnson Controls Unitary Products FIGURE 21 Wiring Diagram ECM Single Phase Heat Kits Sheet 2 of 2 6KHHW RI...

Page 27: ...N BLUE BLUE BLUE BLUE YELLOW YELLOW BLACK BLACK YELLOW YELLOW BLACK BLACK RED WHITE BLACK BLUE BLACK BLUE YELLOW BLACK YELLOW YELLOW BLUE BLACK BLUE BLACK YELLOW RLY 1 RLY 2 RLY 3 RLY 6 RLY 5 RLY 4 HE...

Page 28: ...5292157 UIM B 0317 28 Johnson Controls Unitary Products NOTES...

Page 29: ...dry bulb temperature Return air dry bulb temperature Temperature drop 1 2 3 4 5 Low Medium Low Medium Medium High High A B C D Outside air dry bulb temperature Return air wet bulb temperature Supply a...

Page 30: ...oting and correcting any problems Operate the unit through cooling cycles from the thermostat noting and correcting any problems Operate the unit through mechanical heating cycles from the thermostat...

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