background image

280241-YIM-D-0909

Johnson Controls Unitary Products

17

SEQUENCE OF OPERATION

The unit is controlled by a conventional heating/cooling ther-
mostat common to this class of equipment.

HEATING

The control board begins a call for heat when W1 is ener-
gized (connected to R). The control ignores W2 until pilot 
ignition has been established.

The control checks to see if the pressure switch is open. If the 
pressure switch is closed, the control board flashes "3" on the 
LED and waits indefinitely for it to open. When the pressure 
switch is sensed as open, the control begins pressure switch 
proving period. If the call for heat is lost, the control goes 
back to Standby.

PRESSURE SWITCH PROVING

The control board energizes the induced draft motor (High 
speed for 2 stage model) and waits for the low pressure 
switch to close. When the low pressure switch closes, the 
control begins Pre-purge period. If the call for heat is lost, the 
control de-energizes the inducer without post-purge and 
returns to standby.

If the low pressure switch does not close within 10 seconds of 
inducer energizing, the control board flashes "2" on the LED. If 
the pressure switch does not close within 5 minutes of inducer 
energizing, the control shuts off the inducer for 30 seconds, 
then energizes the inducer for another 5 minute try to close the 
pressure switch. This cycle continues indefinitely until either 
the pressure switch is proved closed, or the call for heat ends.

PRE-PURGE

The control board monitors the low pressure switch and 
ensures it remains closed during pre-purge. If the pressure 
switch opens, the control goes back to pressure switch prov-
ing mode. The control waits for a 15 second pre-purge 
period, then begins the ignition trial

IGNITION TRIAL PERIOD

The control board energizes the pilot gas valve and spark 
outputs for an 85 second Ignition trial. The control de-ener-
gizes the spark when flame is sensed and enters a flame sta-
bilization period.

If flame is not established within the ignition trial period, the 
control de-energizes the spark and gas valve and begins an 
inter-purge period before attempting another ignition trial.

If the call for heat is lost during an ignition trial period, the 
control immediately de-energizes spark and gas. The control 
runs the inducer motor through a post purge period before 
de-energizing.

If the pressure switch is lost during an ignition trial period, the 
control immediately de-energizes spark and gas. The control 

begins pressure switch proving before an inter-purge and re-
ignition attempt.

PILOT FLAME STABILIZATION PERIOD

The control board de-energizes the spark output, and waits 
for a 2 second flame stabilization period before energizing the 
main gas valve.

If flame is lost during the flame stabilization period, the con-
trol board counts it as a flame loss and retries ignition or locks 
out flashing a "5" on the LED.

HEAT BLOWER ON DELAY

The control board waits for 30 seconds and then energizes 
the indoor blower heat speed. Blower on delay time begins at 
the start of flame proving period in the trial for ignition.

If the thermostat demand for heat is removed, the control de-
energizes the gas valve, energizes the blower on heat speed 
and initiates a post-purge and heat blower off delay.

MAIN BURNER OPERATION

High heat warm-up

Two stage models run high heat for the first 60 seconds fol-
lowing Pilot Flame Stabilization period regardless of W2 
demand. If W2 is not energized at the end of this 60 second 
period the control de energizes the high gas output and steps 
the inducer to low speed. If W2 is energized the control 
remains on high heat.

There is no high heat warm-up on single stage models 

Low heat

The control board keeps the pilot gas valve, main gas valve 
and induced draft motor energized while continuously moni-
toring the call for heat, low pressure switch, and flame status.

If the call for heat (W1) is lost, the control de-energizes the 
gas valve and begins post purge.

If low pressure switch opens, the control de-energizes the 
gas valve and begins pressure switch proving mode. 

If flame is lost, the control de-energizes the gas valve within 
2.0 second and counts the flame loss. If flame has been lost 
more than 16 times within the same call for heat, the control 
board locks out flashing "5" on the LED. If flame has been 
lost less than 16 times, the control attempts re-ignition after a 
300 second inter-purge period.

High heat

If the W2 terminal was energized more than 1 second before 
W1 at the start of the call for heat, and remains continuously 
energized through the call for heat, the control considers it to 
be connected to a single stage thermostat and implements a 
10 minute Auto staging feature. The 2nd stage thermostat 
call is ignored until 10 minutes into steady heat (9 minutes 
after high heat warm-up ended).

Summary of Contents for AFFINITY SERIES

Page 1: ...are intended to clarify or make the installation easier Cautions are given to prevent equipment damage Warnings are given to alert installer that personal injury and or equipment damage may result if...

Page 2: ...ITION TRIAL PERIOD 17 PILOT FLAME STABILIZATION PERIOD 17 HEAT BLOWER ON DELAY 17 MAIN BURNER OPERATION 17 POST PURGE 18 HEAT BLOWER OFF DELAY 18 LOCKOUT 18 HIGH TEMPERATURE LIMIT SWITCH 18 ROLLOUT SW...

Page 3: ...060 SINGLE STAGE 208 230 1 60 POWER SUPPLY 27 23 TYPICAL WIRING DIAGRAM D NP 060 TWO STAGE 208 230 1 60 POWER SUPPLY 28 24 TYPICAL WIRING DIAGRAM D NP 030 048 SINGLE STAGE GAS HEAT 208 230 3 60 POWER...

Page 4: ...easier CAUTIONS are given to prevent equipment damage WARNINGS are given to alert the installer that personal injury and or equipment damage may result if installation procedure is not handled proper...

Page 5: ...48 000 BTUH 060 60 000 BTUH 036 36 000 BTUH 58 575 3 60 D Single Package Air Conditioner PRODUCT IDENTIFIER NP 13 SEER Gas Heat Electric NOMINAL COOLING CAPACITY MBH N Single Stage D Two Stage FACTOR...

Page 6: ...ngs in the skid are provided for this purpose Forks must pass completely through the base Refer to Table 2 for unit weights and to Figure 2 for approxi mate center of gravity DUCT WORK These units are...

Page 7: ...ccess to all serviceable components is provided by the fol lowing removable panels Blower compartment Gas control electrical service access Refer to Figure 10 for location of these access panels and m...

Page 8: ...HERMOSTAT ONLY Minimum wire size of 18 AWG wire should be used for all field installed 24 volt wire THERMOSTAT UNIT TERMINAL STRIP NOTE HEAT ANTICIPATOR SHOULD BE SET AT 0 35 AMPS FOR ALL MODELS 24 VO...

Page 9: ...TERMINAL STRIP NOTE HEAT ANTICIPATOR SHOULD BE SET AT 0 35 AMPS FOR ALL MODELS 24 VOLT TRANSFORMER C 2 1 C PROGRAMMABLE THERMOSTAT ONLY 1 2 1 W2 FIGURE 6 TYPICAL FIELD POWER WIRING DIAGRAM G R O U N...

Page 10: ...0 feet above sea level 2 Based on 1075 BTU Ft 3 3 The air flow must be adequate to obtain a temperature rise within the range shown Continuous return air temperature should not be below 55 F TABLE 4 N...

Page 11: ...to obtain a temperature rise within the range shown Continuous return air temperatures should not be below 55 F TABLE 6 PROPANE1 GAS APPLICATION DATA TWO STAGE AVAILABLE ON MODELS INPUT MBH 2 HIGH FI...

Page 12: ...by local codes a manual shut off valve may have to be installed outside of the unit 3 Use wrought iron or steel pipe for all gas lines Pipe dope should be applied sparingly to male threads only FIGUR...

Page 13: ...be fastened to the outside of the side gas control electri cal compartment with the screws provided in the bag attached to the inside of the gas control electrical compart ment see Figure 9 If flexib...

Page 14: ...OMPRESSOR COND FAN MOTOR FLA SUPPLY AIR BLOWER MOTOR FLA MINIMUM CIRCUIT AMPACITY MAX FUSE SIZE AMPS2 MAX HACR BREAKER SIZE AMPS UNIT POWER FACTOR TRANSFORMER SIZE VA MIN MAX RLA LRA 024 208 230 1 60...

Page 15: ...GAS ELECTRIC CONTROL SERVICE ACCESS COMPARTMENT PANEL OVERALL OVERALL TABLE 11 UNIT DIMENSIONS FRONT UNIT SIZE DIMENSION A B 024 030 036 33 1 2 18 1 4 042 048 060 41 1 2 23 1 8 TABLE 12 UNIT MINIMUM C...

Page 16: ...ONT CONDENSATE DRAIN 3 4 NPTF GAS SUPPLY 1 5 8 DIA KNOCKOUT 1 2 NPTF CONNECTION LOW VOLTAGE CONN DIA KNOCKOUT 8 7 1 3 4 1 5 2 9 9 1 6 1 5 3 1 2 1 3 4 1 3 4 1 5 4 1 4 1 2 3 1 2 3 3 8 1 4 1 2 2 8 3 8 1...

Page 17: ...ge period before de energizing If the pressure switch is lost during an ignition trial period the control immediately de energizes spark and gas The control begins pressure switch proving before an in...

Page 18: ...lve and flash 7 on the LED The blower output will be energized during an open rollout condition If the rollout switch closes the control shall remain locked out until power removed or W is removed Rol...

Page 19: ...for COOL occurs the circulating fan continues to run at the cool speed If a call for HEAT occurs the circulating fan switches to heat speed after a 30 second delay When the thermostat ends the call f...

Page 20: ...hould the standby gas line pressure exceed 13 5 nor the operating pressure drop below 4 5 for natural gas units If gas pressure is outside these limits contact the local gas utility for corrective act...

Page 21: ...3 8 of the end of the flame sensor and not contain any yellow color see Fig ure 17 4 Replace the pilot adjustment cover screw after the pilot flame is set To check adjust or remove the pilot assembly...

Page 22: ...your particular locality Contact your gas company for this information since it varies widely from city to city TABLE 14 GAS RATE CUBIC FEET PER HOUR1 SECONDS FOR ONE REV SIZE OF TEST DIAL 1 2 CU FT...

Page 23: ...280241 YIM D 0909 Johnson Controls Unitary Products 23 FIGURE 18 TYPICAL WIRING DIAGRAM D NP 024 SINGLE STAGE GAS HEAT 208 230 1 60 POWER SUPPLY...

Page 24: ...280241 YIM D 0909 24 Johnson Controls Unitary Products FIGURE 19 TYPICAL WIRING DIAGRAM D NP 024 TWO STAGE GAS HEAT 208 230 1 60 POWER SUPPLY...

Page 25: ...280241 YIM D 0909 Johnson Controls Unitary Products 25 FIGURE 20 TYPICAL WIRING DIAGRAM D NP 030 048 SINGLE STAGE GAS HEAT 208 230 1 60 POWER SUPPLY...

Page 26: ...280241 YIM D 0909 26 Johnson Controls Unitary Products FIGURE 21 TYPICAL WIRING DIAGRAM D NP 030 048 TWO STAGE GAS HEAT 208 230 1 60 POWER SUPPLY...

Page 27: ...280241 YIM D 0909 Johnson Controls Unitary Products 27 FIGURE 22 TYPICAL WIRING DIAGRAM D NP 060 SINGLE STAGE 208 230 1 60 POWER SUPPLY...

Page 28: ...280241 YIM D 0909 28 Johnson Controls Unitary Products FIGURE 23 TYPICAL WIRING DIAGRAM D NP 060 TWO STAGE 208 230 1 60 POWER SUPPLY...

Page 29: ...280241 YIM D 0909 Johnson Controls Unitary Products 29 FIGURE 24 TYPICAL WIRING DIAGRAM D NP 030 048 SINGLE STAGE GAS HEAT 208 230 3 60 POWER SUPPLY...

Page 30: ...280241 YIM D 0909 30 Johnson Controls Unitary Products FIGURE 25 TYPICAL WIRING DIAGRAM D NP 030 048 TWO STAGE GAS HEAT 208 230 3 60 POWER SUPPLY...

Page 31: ...280241 YIM D 0909 Johnson Controls Unitary Products 31 FIGURE 26 TYPICAL WIRING DIAGRAM D NP 060 SINGLE STAGE GAS HEAT 208 230 3 60 POWER SUPPLY...

Page 32: ...280241 YIM D 0909 32 Johnson Controls Unitary Products FIGURE 27 TYPICAL WIRING DIAGRAM D NP 060 TWO STAGE GAS HEAT 208 230 3 60 POWER SUPPLY...

Page 33: ...280241 YIM D 0909 Johnson Controls Unitary Products 33 FIGURE 28 TYPICAL WIRING DIAGRAM D NP 030 048 SINGLE STAGE GAS HEAT 460 575 3 60 POWER SUPPLY...

Page 34: ...280241 YIM D 0909 34 Johnson Controls Unitary Products FIGURE 29 TYPICAL WIRING DIAGRAM D NP 030 048 TWO STAGE GAS HEAT 460 575 3 60 POWER SUPPLY...

Page 35: ...280241 YIM D 0909 Johnson Controls Unitary Products 35 FIGURE 30 TYPICAL WIRING DIAGRAM D NP 060 SINGLE STAGE GAS HEAT 460 575 3 60 POWER SUPPLY...

Page 36: ...280241 YIM D 0909 36 Johnson Controls Unitary Products FIGURE 31 TYPICAL WIRING DIAGRAM D NP 060 TWO STAGE GAS HEAT 460 575 3 60 POWER SUPPLY...

Page 37: ...sent wire 801 BL and 805 BL are connected to M1 coil If only ASCT is present wire 202 Y is connected to ASCT 3 If neither LR or ASCT are present wire 202 Y is connected to M1coil as shown 7 Removed 8...

Page 38: ...280241 YIM D 0909 38 Johnson Controls Unitary Products...

Page 39: ...280241 YIM D 0909 Johnson Controls Unitary Products 39...

Page 40: ...o change without notice Printed in U S A 280241 YIM D 0909 Copyright 2009 by Johnson Controls All rights reserved Supersedes 280241 YIM C 1108 Johnson Controls Unitary Products 5005 York Drive Norman...

Reviews: