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661693-UIM-E-1212

Johnson Controls Unitary Products

5

DUCT CONNECTIONS

Air supply and return may be handled in one of several ways best
suited to the installation. See Figure 2 for dimensions for duct inlet and
outlet connections.

The vast majority of problems encountered with combination heating
and cooling systems can be linked to improperly designed or installed
duct systems. It is therefore highly important to the success of an instal-
lation that the duct system be properly designed and installed.

Use flexible duct collars to minimize the transmission of vibration/noise
into the conditioned space. If electric heat is used, non-flammable
material must be used.

Where return air duct is short, or where sound may be a problem,
sound absorbing glass fiber should be used inside the duct. Insulation
of ductwork is a must where it runs through an unheated space during
the heating season or through an uncooled space during the cooling
season. The use of a vapor barrier is recommended to prevent absorp-
tion of moisture from the surrounding air into the insulation.

The supply air duct should be properly sized by use of a transition to
match unit opening. All ducts should be suspended using flexible hang-
ers and never fastened directly to the structure. This unit is not
designed for non-ducted (freeblow) applications. Size outlet plenum or
transition to discharge opening sizes shown in Figure 6.

Ductwork should be fabricated and installed in accordance with local
and/or national codes. This includes the standards of the National Fire
Protection Association for Installation of Air-Conditioning and Ventilat-
ing Systems, NFPA No. 90B.

DUCTWORK TRANSITION

Ductwork that is not designed to match the supply air opening can
cause turbulence inside the plenum box. This turbulence can change
the air flow patterns across the heat kit limit switch. If the factory sug-
gested transition can not be fabricated, it is recommended a block off
plate (approximately 8” in height and running the full width of the ple-
num) be attached to the supply opening Please refer to Figure 8 as a
visual aid. The use of this block off plate will keep better air circulation
across the limit switch.

AIR FILTERS

Air filters must be field supplied. A 1" filter access rack has been built
into the unit. See Figure 2. Remove filter access cover shown. Install
proper size filter. Standard 1" size permanent or throw away filter may
be used, or, permanent washable filters are available using model num-
bers: 1PF0601, 602 or 603BK. See Table 2 for filter size.

.

HORIZONTAL SUSPENSION

For suspension of these units in horizontal applications, it is recom-
mended to use angle steel support brackets with threaded rods, sup-
porting the units from the bottom, at the locations shown in Figure 9.

When an evaporator coil is installed in an attic or above a finished ceil-
ing, an auxiliary drain pan should be provided under the air handler as
is specified by most local building codes.

TXV METERING DEVICES

If the model number is of the following model series:

3X, the coil will require a R22 or R410A Orifice or TXV to be installed in
the field. Refer to installation manual with TXV kit. It is recommended to
install the TXV kit prior to brazing line sets.

Use 1/2" screws to connect ductwork to bottom of unit. Longer screws
will pierce the drain pan and cause leakage. If pilot holes are drilled,
drill only though field duct and unit bottom flange.

 FIGURE 8:  

Ductwork Transition

SUGGESTED LOCATION
OF BLOCK OFF PLATE

RECOMMENDED
TRANSITION

Equipment should never be operated without filters.

Units

(Nominal Tons)

Dimension

WW

XX

18, 24, 30, 36

20

46

42

24

52

48, 60

28

57

 FIGURE 9:  

Typical Horizontal Installation

 FIGURE 10:  

TXV

WW

XX

SUSPENSION SUPPORT LOCATIONS FOR HORIZONTAL APPLICATIONS

2

1-1/2

MIN. 1-1/2” x 1-1/2” Angle

Recommended length

26” minimum

with 2” clearance on

both sides of Air Handler

MIN. 3/8”

THREADED ROD

VAPOR
LINE

THERMAL
EXPANSION
VALVE BULB

THERMAL
EXPANSION
VALVE

DISTRIBUTOR
BODY

LIQUID
LINE

TXV
EQUALIZER
LINE

(Cover completely

with insulation

provided)

Summary of Contents for 41HP AHR18B

Page 1: ......

Page 2: ...ervice personnel can perform basic maintenance functions such as cleaning and replacing the air filters When work ing on heating cooling equipment observe precautions in the man uals and on the labels...

Page 3: ...secondary drain It should be piped to a loca tion that will give the occupant a visual warning that the primary drain is clogged If the secondary drain is not used it must be capped 5 When an evaporat...

Page 4: ...ort bracket See Figure 5 This positions the deflector below the feeder tubes to channel the condensate to the drain pan DUCT FLANGES Four flanges are provided to attach ductwork to the furnace These f...

Page 5: ...is recommended a block off plate approximately 8 in height and running the full width of the ple num be attached to the supply opening Please refer to Figure 8 as a visual aid The use of this block o...

Page 6: ...ed and piped to a location that will give the occupant a visual warning that the primary drain is clogged If the secondary drain is not used it must be capped The drain pan connections are designed to...

Page 7: ...um wiring to air handlers is not approved If aluminum conductors are present all applicable local and national codes must be followed when converting from aluminum to copper con ductors prior to conne...

Page 8: ...require ments Read and heed all unit caution labels It is possible to vary the amount of electric heat turned on during the defrost cycle of a heat pump Standard wiring will only bring on the first s...

Page 9: ...4 11 5 32 0 39 2 3 1 3 8 9 4 11 5 6HK 1 2 6501506 14 4 10 8 13 2 36 9 45 1 3 6 4 4 10 8 13 2 6HK 1 2 6501806 17 3 13 0 15 9 44 3 54 2 6 5 7 9 13 0 15 9 6HK 1 2 6502006 19 2 14 4 17 6 49 2 60 2 7 2 8...

Page 10: ...and local codes TABLE 6 ELECTRICAL DATA FOR SINGLE SOURCE POWER SUPPLY 208 230 1 60 Continued Air Handler Models Heater Models1 2 Heater Amps 240V Field Wiring Min Circuit Ampacity MOP 3 Min Wire Siz...

Page 11: ...L DATA FOR MULTI SOURCE POWER SUPPLY 208 230 3 60 Air Handler Models Heater Models Total Heater Amps 240V Min Circuit Ampacity MOP1 Min Wire Size AWG 2 208V 230V 208V 230V 208V 230V Circuit Circuit Ci...

Page 12: ...t AHR18B3XH21 High 1145 1100 1055 1005 930 845 725 Medium 755 750 725 665 605 485 435 Low 680 655 625 585 540 395 300 AHR24B3XH21 High 1305 1285 1225 1175 920 915 835 Medium 930 920 890 845 705 760 50...

Page 13: ...661693 UIM E 1212 Johnson Controls Unitary Products 13 SECTION X WIRING DIAGRAM FIGURE 15 Wiring Diagram PSC Single Phase Heat Kits...

Page 14: ...NT CODES GND EQUIPMENT GROUND FL FUSIBLE LINK HE HEATING ELEMENT LS LIMIT SWITCH REL RELAY FIELD POWER WIRING 208 230V FACTORY WIRING 208 230V FACTORY WIRING LOW VOLTAGE L1 L2 L3 L1 L2 L3 GND GND GND...

Page 15: ...661693 UIM E 1212 Johnson Controls Unitary Products 15 SECTION XI TYPICAL THERMOSTAT CONNECTIONS FIGURE 17 Typical Wiring Diagram PSC...

Page 16: ...dry bulb temperature Return air dry bulb temperature Temperature drop 1 2 3 4 5 Low Medium Low Medium Medium High High A B C D Outside air dry bulb temperature Return air wet bulb temperature Supply a...

Page 17: ...he thermostat noting and correcting any problems Operate the unit through mechanical heating cycles from the thermostat noting and correcting any problems Operate the unit through emergency heating cy...

Page 18: ...o change without notice Published in U S A 661693 UIM E 1212 Copyright 2012 by Johnson Controls Inc All rights reserved Supersedes 661693 UIM D 1012 York International Corp 5005 York Drive Norman OK 7...

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