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661693-UIM-E-1212

2

Johnson Controls Unitary Products

1.

Install this air handler only in a location and position as specified in
SECTION III of these instructions.

2.

Always install the air handler to operate within the air handler’s
intended maximum outlet air temperature. Only connect the air han-
dler to a duct system which has an external static pressure within
the allowable range, as specified on the air handler rating plate.

3.

When an air handler is installed so that supply ducts carry air circu-
lated by the air handler to areas outside the space containing the air
handler, the return air shall also be handled by duct(s) sealed to the
air handler casing and terminating in the space to be cooled/
heated.

4.

The air handler is not to be used for temporary heating of buildings
or structures under construction.

5.

The size of the unit should be based on an acceptable heat loss or
gain calculation for the structure. ACCA, Manual J or other
approved methods may be used.

SAFETY REQUIREMENTS

1.

This air handler should be installed in accordance with all national
and local building/safety codes and requirements, local plumbing or
wastewater codes, and other applicable codes.

2.

Refer to the unit rating plate for the air handler model number, and
then see the dimensions page of this instruction for supply air ple-
num dimensions in Figure 2. The plenum must be installed accord-
ing to the instructions.

3.

Provide clearances from combustible materials as listed under
Clearances.

4.

Provide clearances for servicing ensuring that service access is
allowed for electric heaters and blower.

5.

Failure to carefully read and follow all instructions in this manual
can result in air handler malfunction, death, personal injury and/or
property damage.

6.

Check the rating plate and power supply to be sure that the electri-
cal characteristics match.

7.

Air handler shall be installed so the electrical components are pro-
tected from water.

8.

Installing and servicing heating/cooling equipment can be hazard-
ous due to the electrical components. Only trained and qualified
personnel should install, repair, or service heating/cooling equip-
ment. Untrained service personnel can perform basic maintenance
functions such as cleaning and replacing the air filters. When work-
ing on heating/cooling equipment, observe precautions in the man-
uals and on the labels attached to the unit and other safety
precautions that may apply.

9.

These instructions cover minimum requirements and conform to
existing national standards and safety codes. In some instances
these instructions exceed certain local codes and ordinances,
especially those who have not kept up with changing residential
and non-HUD modular home construction practices. These instruc-
tions are required as a minimum for a safe installation.

INSPECTION

As soon as a unit is received, it should be inspected for possible dam-
age during transit. If damage is evident, the extent of the damage
should be noted on the carrier’s freight bill. A separate request for
inspection by the carrier’s agent should be made in writing. Also, before
installation the unit should be checked for screws or bolts, which may
have loosened in transit. There are no shipping or spacer brackets
which need to be removed.

Also check to be sure all accessories such as heater kits, suspension
kits, and coils are available. Installation of these accessories or field
conversion of the unit should be accomplished before setting the unit in
place or connecting any wiring, electric heat, ducts or piping.

LIMITATIONS

These units must be wired and installed in accordance with all national
and local safety codes. Voltage limits are as follows:

Airflow must be within the minimum and maximum limits approved for electric 
heat, evaporator coils and outdoor units.

Air Handler Voltage

Voltage code

Normal Operating 

1

Voltage Range

1. Rated in accordance with ARI Standard 110, utilization range “A”.

208/230-1-60

06

187-253

 FIGURE 1:  

Return Duct Attachment & Component Location

FRONT VIEW

SIDE VIEW

BLOWER
COMPARTMENT

VERTICAL
DRAIN PAN

REFRIGERANT LINE
CONNECTIONS

PRIMARY DRAIN
UPFLOW 3/4”
THREADED

DUCT WORK MAY
BE FASTENED
CAUTIOUSLY WITH
SCREWS TO THE
SIDES AND REAR OF UNIT

SECONDARY DRAIN
UPFLOW 3/4” THREADED

COIL COMPARTMENT
(Access panel removed)

HORIZONTAL
DRAIN PAN

HORIZONTAL
SECONDARY DRAIN

HORIZONTAL
PRIMARY DRAIN

ALTERNATE
DRAIN CONNECTIONS
UPFLOW/DOWNFLOW

FILTER DOOR

RETURN AIR

DUCT

WHEN ATTACHING DUCT WORK WITH
SCREWS - KEEP SCREWS WITHIN 5/8”
OF SIDES AND BACK OF AIR HANDLER

Summary of Contents for 41HP AHR18B

Page 1: ......

Page 2: ...ervice personnel can perform basic maintenance functions such as cleaning and replacing the air filters When work ing on heating cooling equipment observe precautions in the man uals and on the labels...

Page 3: ...secondary drain It should be piped to a loca tion that will give the occupant a visual warning that the primary drain is clogged If the secondary drain is not used it must be capped 5 When an evaporat...

Page 4: ...ort bracket See Figure 5 This positions the deflector below the feeder tubes to channel the condensate to the drain pan DUCT FLANGES Four flanges are provided to attach ductwork to the furnace These f...

Page 5: ...is recommended a block off plate approximately 8 in height and running the full width of the ple num be attached to the supply opening Please refer to Figure 8 as a visual aid The use of this block o...

Page 6: ...ed and piped to a location that will give the occupant a visual warning that the primary drain is clogged If the secondary drain is not used it must be capped The drain pan connections are designed to...

Page 7: ...um wiring to air handlers is not approved If aluminum conductors are present all applicable local and national codes must be followed when converting from aluminum to copper con ductors prior to conne...

Page 8: ...require ments Read and heed all unit caution labels It is possible to vary the amount of electric heat turned on during the defrost cycle of a heat pump Standard wiring will only bring on the first s...

Page 9: ...4 11 5 32 0 39 2 3 1 3 8 9 4 11 5 6HK 1 2 6501506 14 4 10 8 13 2 36 9 45 1 3 6 4 4 10 8 13 2 6HK 1 2 6501806 17 3 13 0 15 9 44 3 54 2 6 5 7 9 13 0 15 9 6HK 1 2 6502006 19 2 14 4 17 6 49 2 60 2 7 2 8...

Page 10: ...and local codes TABLE 6 ELECTRICAL DATA FOR SINGLE SOURCE POWER SUPPLY 208 230 1 60 Continued Air Handler Models Heater Models1 2 Heater Amps 240V Field Wiring Min Circuit Ampacity MOP 3 Min Wire Siz...

Page 11: ...L DATA FOR MULTI SOURCE POWER SUPPLY 208 230 3 60 Air Handler Models Heater Models Total Heater Amps 240V Min Circuit Ampacity MOP1 Min Wire Size AWG 2 208V 230V 208V 230V 208V 230V Circuit Circuit Ci...

Page 12: ...t AHR18B3XH21 High 1145 1100 1055 1005 930 845 725 Medium 755 750 725 665 605 485 435 Low 680 655 625 585 540 395 300 AHR24B3XH21 High 1305 1285 1225 1175 920 915 835 Medium 930 920 890 845 705 760 50...

Page 13: ...661693 UIM E 1212 Johnson Controls Unitary Products 13 SECTION X WIRING DIAGRAM FIGURE 15 Wiring Diagram PSC Single Phase Heat Kits...

Page 14: ...NT CODES GND EQUIPMENT GROUND FL FUSIBLE LINK HE HEATING ELEMENT LS LIMIT SWITCH REL RELAY FIELD POWER WIRING 208 230V FACTORY WIRING 208 230V FACTORY WIRING LOW VOLTAGE L1 L2 L3 L1 L2 L3 GND GND GND...

Page 15: ...661693 UIM E 1212 Johnson Controls Unitary Products 15 SECTION XI TYPICAL THERMOSTAT CONNECTIONS FIGURE 17 Typical Wiring Diagram PSC...

Page 16: ...dry bulb temperature Return air dry bulb temperature Temperature drop 1 2 3 4 5 Low Medium Low Medium Medium High High A B C D Outside air dry bulb temperature Return air wet bulb temperature Supply a...

Page 17: ...he thermostat noting and correcting any problems Operate the unit through mechanical heating cycles from the thermostat noting and correcting any problems Operate the unit through emergency heating cy...

Page 18: ...o change without notice Published in U S A 661693 UIM E 1212 Copyright 2012 by Johnson Controls Inc All rights reserved Supersedes 661693 UIM D 1012 York International Corp 5005 York Drive Norman OK 7...

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