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352867-UIM-A-0208

Unitary Products Group

3

GROUND INSTALLATION

The unit should be installed on a solid base that is 2” above grade and
will not shift or settle, causing strain on the refrigerant lines and possible
leaks. Maintain the clearances shown in Figure 1 and install the unit in a
level position. The base pad should not come in contact with the foun-
dation or side of the structure because sound may be transmitted to the
residence.

The length of the refrigerant tubing between the outdoor unit and indoor
coil should be as short as possible to avoid capacity and efficiency
losses. Excessive spacing of the outdoor unit from the home can result
in the refrigerant lines being restricted by trampling or being punctured
by lawn mowers. Locate the outdoor unit away from bedroom windows
or other rooms where sound might be objectionable.

Adverse effects of  snow or sleet accumulating on the outdoor coil can
be eliminated by placing the outdoor unit where the prevailing wind
does not blow across the unit. Trees, shrubs, corners of buildings, and
fences standing off from the coil can reduce capacity loss due to wind
chill effect.

Provide ample clearance from shrubs to allow adequate air to pass
across the outdoor coil without leaves or branches being pulled into the
coil.

ROOF INSTALLATION

When installing units on a roof, the structure must be capable of sup-
porting the total weight of the unit, including a pad, lintels, rails, etc.,
which should be used to minimize the transmission of sound or vibra-
tion into the conditioned space.

LIQUID LINE FILTER-DRIER

The air conditioning unit’s filter/dryer is located on the liquid line.

NOTE: Replacements for the liquid line drier must be exactly the same
as marked on the original factory drier. See 

Source 1 for O.E.M.

replacement driers.

PIPING CONNECTIONS

The outdoor condensing unit must be connected to the indoor evapora-
tor coil using field supplied refrigerant grade (ACR) copper tubing that is
internally clean and dry. Units should be installed only with the tubing
sizes for approved system combinations as specified in tabular data
sheet. The charge given is applicable for total tubing lengths up to 15
feet. See Application Data Part Number 247077 for installing tubing of
longer lengths and elevation differences.

NOTE: 

Using a larger than specified line size could result in oil return

problems. Using too small a line will result in loss of capacity and other
problems caused by insufficient refrigerant flow. Slope horizontal vapor
lines at least 1" every 20 feet toward the outdoor unit to facilitate proper
oil return.

PRECAUTIONS DURING LINE INSTALLATION

1.

Install the lines with as few bends as possible. Care must be taken
not to damage the couplings or kink the tubing. Use clean hard
drawn copper tubing where no appreciable amount of bending
around obstruction is necessary. If soft copper must be used, care
must be taken to avoid sharp bends which may cause a restriction.

2.

The lines should be installed so that they will not obstruct service
access to the coil, air handling system, or filter.

3.

Care must also be taken to isolate the refrigerant lines to minimize
noise transmission from the equipment to the structure.

4.

The vapor line must be insulated with a minimum of 1/2" foam rub-
ber insulation (Armaflex or equivalent). Liquid lines that will be
exposed to direct sunlight, high temperatures, or excessive humid-
ity must also be insulated.

5.

Tape and suspend the refrigerant lines as shown. DO NOT allow
tube metal-to-metal contact. See Figure 2.

6.

Use PVC piping as a conduit for all underground installations as
shown in Figure 3. Buried lines should be kept as short as possible
to minimize the build up of liquid refrigerant in the vapor line during
long periods of shutdown

7.

Pack fiberglass insulation and a sealing material such as perma-
gum around refrigerant lines where they penetrate a wall to reduce
vibration and to retain some flexibility.

8.

For systems with total line length exceeding 70 feet, see APPLI-
CATION DATA and worksheet  "General Piping Recommendations
and Refrigerant Line Length" for vapor and liquid line sizing, cali-
bration of liquid line pressure loss or gain, determination of vapor
line velocity, elevation limitations, orifice connections, system
charging, traps, etc.

Failure to do so or using a substitute drier or a granular type may
result in damage to the equipment.

R-410A

Filter-Drier

Source 1 Part No.

Apply with Models

S1-02922195000

All

This system uses R-410A refrigerant which operates at higher pres-
sures than R-22. No other refrigerant may be used in this system.
Gauge sets, hoses, refrigerant containers, and recovery system
must be designed to handle R-410A. If you are unsure, consult the
equipment manufacturer.

Never install a suction-line filter drier in the liquid line of an R-410A
system. Failure to follow this warning can cause a fire, injury or
death.

 FIGURE 2:  

Installation of Vapor Line

 FIGURE 3:  

Underground Installation

Liquid
Line

Incorrect

Correct

Tape

Sheet Metal Hanger

Insulated Vapor Line

TO INDOOR COIL

Liquid Line

PVC
Conduit

Insulated
Vapor Line

TO OUTDOOR UNIT

Cap

Summary of Contents for 13 Seer-CCJD Series

Page 1: ...es refrigerant containers and recovery system must be designed to handle the POE type oils and the higher pressures of R 410A Manifold sets should be 800 PSIG high side and 250 PSIG low side with 550 PSIG low side restart All hoses must have a 700 PSIG service pressure rating Leak detectors should be designed to detect HFC refrigerant Recovery equipment including refrigerant recovery containers mu...

Page 2: ... and performance Line set change out is also recommended 1 Change out of the indoor coil to an approved R 410A coil con densing unit combination with the appropriate metering device 2 Change out of the line set when replacing an R 22 unit with an R410 A unit is highly recommended to reduce cross contamina tion of oils and refrigerants 3 If change out of the line set is not practical then the follo...

Page 3: ...ufficient refrigerant flow Slope horizontal vapor lines at least 1 every 20 feet toward the outdoor unit to facilitate proper oil return PRECAUTIONS DURING LINE INSTALLATION 1 Install the lines with as few bends as possible Care must be taken not to damage the couplings or kink the tubing Use clean hard drawn copper tubing where no appreciable amount of bending around obstruction is necessary If s...

Page 4: ...s including the service port flare caps to be sure they are leak tight DO NOT OVER TIGHTEN between 40 and 60 inch lbs maximum NOTE Line set and indoor coil can be pressurized to 250 psig with dry nitrogen and leak tested with a bubble type leak detector Then release the nitrogen charge NOTE Do not use the system refrigerant in the outdoor unit to purge or leak test 10 Evacuate the vapor line evapo...

Page 5: ...possible The bulb should be installed on top of the line b If bulb installation is made on a vertical run the bulb should be located at least 16 inches from any bend and on the tub ing sides opposite the plane of the bend The bulb should be positioned with the bulb tail at the top so that the bulb acts as a reservoir c Bulb should be insulated using thermal insulation provided to protect it from t...

Page 6: ...ing value 5 Measure and record the pressure at the liquid valve pressure port and compare to the value obtained in step 4 6 Add charge if the measured liquid pressure is lower than the rec ommended value Remove recover charge if the measured liquid pressure is above the recommended value Condenser subcooling is obtained by calculating the difference of the saturated refrigerant temperature of the ...

Page 7: ... to be in accordance with national electrical codes NEC and or local city codes NOTE A Start Assist Kit is available and recommended for long line set applications or in areas of known low voltage problems 5 Mount the thermostat about 5 ft above the floor where it will be exposed to normal room air circulation Do not place it on an out side wall or where it is exposed to the radiant effect from ex...

Page 8: ...tric heat on thermostat is not necessary MA SHP AHP ID MODELS Other Part Numbers SAP Legacy 265902 031 09167 2 Part Numbers SAP Legacy 159480 031 09156 1 COM 24 Volt Common R 24 Volt Hot W2 Second Stage Heat O Reversing Valve Energized in Cool X L Malfunction Light HUM Humidity Switch Open on Humidity Rise PSC AIR HANDLER CONTROL G Fan PSC AIR HANDLER 1 EAC 24 VAC out Electronic Air Cleaner HUM OU...

Page 9: ...ngle Stage Compressor Y Y2 Second or Full Stage Compressor W1 First Stage Heat Y Full Stage Compressor G Fan BP11C50124 BN11C01124 DP11C40124 DN11C00124 THERMOSTAT RH 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR W Full Stage Heat Selection of GAS ELEC switch on thermostat is not necessary C 24 Volt Common Y Full Stage Compressor G Fan BN11C00124 THERMOSTAT RH 24 Volt Hot Heat XFMR RC 24 Volt Hot...

Page 10: ...age Heat Clipping Jumper W914 for electric heat on thermostat is not necessary 24VAC Humidifier Optional C 24 Volt Common Y Compressor SINGLE STAGE AIR CONDITIONER Y Compressor Contactor SINGLE STAGE AIR CONDITIONER SINGLE STAGE AIR CONDITIONER G8C L Y M 8S G 9F G 8 9 S ID MODELS G T GLS TG 8 9 S LF8 GF 8 9 C 24 Volt Common R 24 Volt Hot W Full Stage Heat SINGLE STAGE PSC FURNACE G Fan SINGLE STAG...

Page 11: ...tat is not necessary C 24 Volt Common Y Full Stage Compressor G Fan BN11C00124 THERMOSTAT RH 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR W Full Stage Heat Thermostat Installer Setup 1 System Type must be set to 0 C 24 Volt Common Thermostat Installer Setup 15 Compressor Protection must be set to 5 External Humidistat Optional Open on Humidity Rise G8C L Y M 8S G 9F G 8 9 S ID MODELS G T GLS TG ...

Page 12: ...e installer should also instruct the owner on proper operation and maintenance of all other system components MAINTENANCE 1 Dirt should not be allowed to accumulate on the outdoor coils or other parts in the air circuit Clean as often as necessary to keep the unit clean Use a brush vacuum cleaner attachment or other suitable means 2 The outdoor fan motor is permanently lubricated and does not requ...

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