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352867-UIM-A-0208

2

Unitary Products Group

LIMITATIONS

The unit should be installed in accordance with all National, State and
Local Safety Codes and the limitations listed below:

1.

Limitations for the indoor unit, coil, and appropriate accessories
must also be observed.

2.

The outdoor unit must not be installed with any duct work in the air
stream. The outdoor fan is the propeller type and is not designed
to operate against any additional external static pressure.

3.

The maximum and minimum conditions for operation must be
observed to ensure a system that will give maximum performance
with minimum service.

4.

The unit should not be operated at outdoor temperatures below
50° F without an approved low ambient operation accessory kit
installed.

5.

The maximum allowable line length for this product is 75 feet.

SECTION III: UNIT INSTALLATION

LOCATION

Before starting the installation, select and check the suitability of the
location for both the indoor and outdoor unit. Observe all limitations and
clearance requirements.

The outdoor unit must have sufficient clearance for air entrance to the
condenser coil, air discharge, and service access. See Figure  1.

NOTE: 

For multiple unit installations, units must be spaced a minimum

of 18 inches apart (coil face to coil face).

If the unit is to be installed on a hot sun exposed roof or a black-topped
ground area, the unit should be raised sufficiently above the roof or
ground to avoid taking the accumulated layer of hot air into the outdoor
unit.

Provide an adequate structural support.

ADD-ON REPLACEMENT/RETROFIT

When this unit is being used as a replacement for an R-410A unit, it is
required that the outdoor unit, indoor coil, and metering device all be
replaced. The following steps should be performed in order to insure
proper system operation and performance. Line-set change out is also
recommended. 

1.

Change-out of the indoor coil to an approved R-410A coil/ con-
densing unit combination with the appropriate metering device.

2.

Change-out of the line-set when replacing an R-22 unit with an
R410-A unit is highly recommended to reduce cross-contamina-
tion of oils and refrigerants. 

3.

If change-out of the line set is not practical, then the following pre-
cautions should be taken.

Inspect the line set for kinks, sharp bends, or other restrictions,
and for corrosion.

Determine if there are any low spots which might be serving as oil
traps. 

Flush the line set with a commercially available flush kit to
remove as much of the existing oil and contaminants as possible. 

Install a suction line filter-drier to trap any remaining contami-
nants, and remove after 50 hours of operation. 

4.

If the outdoor unit is being replaced due to a compressor burnout,
then installation of a 100% activated alumina suction-line filter
drier in the suction-line is required, in addition to the factory
installed liquid-line drier. Operate the system for 10 hours. Monitor
the suction drier pressure drop. If the pressure drop exceeds 3
psig, replace both the suction-line and liquid-line driers. After a
total of 10 hours run time where the suction-line pressure drop has
not exceeded 3 psig, replace the liquid line drier, and remove the
suction-line drier. Never leave a suction-line drier in the system
longer than 50 hours of run time.

TABLE 1: 

Application Limitations

Ambient Air Temperature 

on Outdoor Coil

Air Temperature on

Indoor Coil

Min. DB

Max. DB

Min. WB

Max. WB

50 °F

115 °F

57 °F

72 °F

 FIGURE 1:  

Typical Installation

THERMOSTAT

SEAL OPENING(S) WITH
PERMAGUM OR EQUIVALENT

TO INDOOR COIL

TO FURNACE OR
AIR HANDLER
TERMINAL BLOCK

NEC CLASS 2 WIRING

NEC CLASS 1 WIRING

ALL OUTDOOR WIRING
MUST BE WEATHERPROOF.

CONTROL
ACCESS
PANEL

WEATHERPROOF
DISCONNECT
SWITCH

MINIMUM 18” SERVICE
ACCESS CLEARANCE
ON ONE SIDE

60” OVERHEAD
CLEARANCE

6” CLEARANCE
AROUND PERIMETER

NOTE:

Summary of Contents for 13 Seer-CCJD Series

Page 1: ...es refrigerant containers and recovery system must be designed to handle the POE type oils and the higher pressures of R 410A Manifold sets should be 800 PSIG high side and 250 PSIG low side with 550 PSIG low side restart All hoses must have a 700 PSIG service pressure rating Leak detectors should be designed to detect HFC refrigerant Recovery equipment including refrigerant recovery containers mu...

Page 2: ... and performance Line set change out is also recommended 1 Change out of the indoor coil to an approved R 410A coil con densing unit combination with the appropriate metering device 2 Change out of the line set when replacing an R 22 unit with an R410 A unit is highly recommended to reduce cross contamina tion of oils and refrigerants 3 If change out of the line set is not practical then the follo...

Page 3: ...ufficient refrigerant flow Slope horizontal vapor lines at least 1 every 20 feet toward the outdoor unit to facilitate proper oil return PRECAUTIONS DURING LINE INSTALLATION 1 Install the lines with as few bends as possible Care must be taken not to damage the couplings or kink the tubing Use clean hard drawn copper tubing where no appreciable amount of bending around obstruction is necessary If s...

Page 4: ...s including the service port flare caps to be sure they are leak tight DO NOT OVER TIGHTEN between 40 and 60 inch lbs maximum NOTE Line set and indoor coil can be pressurized to 250 psig with dry nitrogen and leak tested with a bubble type leak detector Then release the nitrogen charge NOTE Do not use the system refrigerant in the outdoor unit to purge or leak test 10 Evacuate the vapor line evapo...

Page 5: ...possible The bulb should be installed on top of the line b If bulb installation is made on a vertical run the bulb should be located at least 16 inches from any bend and on the tub ing sides opposite the plane of the bend The bulb should be positioned with the bulb tail at the top so that the bulb acts as a reservoir c Bulb should be insulated using thermal insulation provided to protect it from t...

Page 6: ...ing value 5 Measure and record the pressure at the liquid valve pressure port and compare to the value obtained in step 4 6 Add charge if the measured liquid pressure is lower than the rec ommended value Remove recover charge if the measured liquid pressure is above the recommended value Condenser subcooling is obtained by calculating the difference of the saturated refrigerant temperature of the ...

Page 7: ... to be in accordance with national electrical codes NEC and or local city codes NOTE A Start Assist Kit is available and recommended for long line set applications or in areas of known low voltage problems 5 Mount the thermostat about 5 ft above the floor where it will be exposed to normal room air circulation Do not place it on an out side wall or where it is exposed to the radiant effect from ex...

Page 8: ...tric heat on thermostat is not necessary MA SHP AHP ID MODELS Other Part Numbers SAP Legacy 265902 031 09167 2 Part Numbers SAP Legacy 159480 031 09156 1 COM 24 Volt Common R 24 Volt Hot W2 Second Stage Heat O Reversing Valve Energized in Cool X L Malfunction Light HUM Humidity Switch Open on Humidity Rise PSC AIR HANDLER CONTROL G Fan PSC AIR HANDLER 1 EAC 24 VAC out Electronic Air Cleaner HUM OU...

Page 9: ...ngle Stage Compressor Y Y2 Second or Full Stage Compressor W1 First Stage Heat Y Full Stage Compressor G Fan BP11C50124 BN11C01124 DP11C40124 DN11C00124 THERMOSTAT RH 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR W Full Stage Heat Selection of GAS ELEC switch on thermostat is not necessary C 24 Volt Common Y Full Stage Compressor G Fan BN11C00124 THERMOSTAT RH 24 Volt Hot Heat XFMR RC 24 Volt Hot...

Page 10: ...age Heat Clipping Jumper W914 for electric heat on thermostat is not necessary 24VAC Humidifier Optional C 24 Volt Common Y Compressor SINGLE STAGE AIR CONDITIONER Y Compressor Contactor SINGLE STAGE AIR CONDITIONER SINGLE STAGE AIR CONDITIONER G8C L Y M 8S G 9F G 8 9 S ID MODELS G T GLS TG 8 9 S LF8 GF 8 9 C 24 Volt Common R 24 Volt Hot W Full Stage Heat SINGLE STAGE PSC FURNACE G Fan SINGLE STAG...

Page 11: ...tat is not necessary C 24 Volt Common Y Full Stage Compressor G Fan BN11C00124 THERMOSTAT RH 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR W Full Stage Heat Thermostat Installer Setup 1 System Type must be set to 0 C 24 Volt Common Thermostat Installer Setup 15 Compressor Protection must be set to 5 External Humidistat Optional Open on Humidity Rise G8C L Y M 8S G 9F G 8 9 S ID MODELS G T GLS TG ...

Page 12: ...e installer should also instruct the owner on proper operation and maintenance of all other system components MAINTENANCE 1 Dirt should not be allowed to accumulate on the outdoor coils or other parts in the air circuit Clean as often as necessary to keep the unit clean Use a brush vacuum cleaner attachment or other suitable means 2 The outdoor fan motor is permanently lubricated and does not requ...

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