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1083287-UIM-A-0114

36

Johnson Controls Unitary Products

NOTES:

1. Airflow expressed in standard cubic feet per minute (SCFM).
2. Return air is through side opposite motor (left side).
3. Motor voltage at 115 V.
4. Airflow through motor side (right side) may be slightly less than the data shown above.

Table 19: 

Blower Performance CFM - Any Position (without filter) - Left Side Return

Models

Input/Airflow/Cabinet

Speed

Left Side Airflow Data (SCFM)

Ext. Static Pressure (in. H

2

O)

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1.0

40/800/A

High 

1131 

1091 

1053 

1003 965 921 862 800 733 659 

Medium 

High  982 959 935 887 846 795 745 675 628 595 

Medium 

Low  772 736 715 689 661 642 599 568 531 493 

Low 

636 618 585 569 546 522 486 460 455 370 

60/1000/A

High 

1431 1375 1304 1244 1178 1109 1040  963  861  805 

Medium 

High 1280 

1226 

1171 1117 

1059 

1004 930 865 781 731 

Medium 

Low 1099 

1050 

1008 970 919 866 814 759 710 626 

Low 

914 876 842 812 770 728 694 661 612 545 

60/1200/B

High 

1470 1406 1361 1309 1241 1155 1060  920  775  628 

Medium 

High 1211 

1186 

1139 

1101 

1042 980 896 796 681 545 

Medium 

Low  970 957 927 889 853 796 745 660 568 450 

Low 

793 781 756 724 694 653 585 530 469 382 

80/1200/B

High 

1605 1562 1514 1454 1393 1330 1251 1169 1073  940 

Medium 

High  1372 1318 1280 1255 1205 1161 1093 1023  943  849 

Medium 

Low 1087 

1073 

1052 

1003 993 953 897 843 775 709 

Low 

916 896 881 854 831 802 757 708 642 574 

80/1600/C

High 

1956 1907 1846 1778 1717 1647 1573 1483 1353 1209 

Medium 

High  1543 1543 1516 1504 1477 1446 1382 1309 1202 1099 

Medium 

Low  1238 1241 1243 1241 1252 1242 1201 1140 1074  967 

Low 

906 902 903 910 888 866 859 829 795 743 

80/2200/C

High 

2585 2492 2405 2321 2232 2137 2015 1902 1745 1577 

Medium 

High  2098 2067 2036 1982 1928 1860 1767 1670 1549 1331 

Medium 

Low  1619 1628 1614 1584 1545 1488 1424 1339 1216 1121 

Low 

1338 1347 1327 1301 1262 1199 1138 1078 1019  938 

100/1600/C

High 

1828 1829 1789 1768 1727 1671 1601 1505 1390 1272 

Medium 

High  1422 1444 1437 1424 1396 1326 1301 1253 1200 1100 

Medium 

1224 1229 1243 1234 1219 1193 1168 1135 1088  977 

Low 

813 819 818 814 783 762 756 732 690 642 

100/2000/C

High 

2391 2286 2165 2079 2004 1934 1839 1692 1560 1366 

Medium 

High  1945 1878 1838 1782 1694 1642 1565 1451 1334 1163 

Medium 

Low  1549 1530 1495 1430 1431 1365 1284 1192 1097 1022 

Low 

1256 1229 1189 1159 1089 1033 1008  950  871  784 

120/1600/D

High 

1998 1987 1914 1858 1798 1721 1629 1530 1417 1303 

Medium 

High  1512 1506 1492 1467 1441 1406 1342 1280 1206 1097 

Medium 

Low  1217 1219 1210 1185 1174 1148 1112 1063 1012  937 

Low 

892 870 859 843 814 798 790 745 740 677 

120/2000/D

High 

2343 2253 2167 2071 1979 1881 1785 1668 1473 1351 

Medium 

High  1954 1892 1846 1781 1714 1637 1548 1429 1238 1171 

Medium 

Low  1596 1539 1511 1458 1399 1341 1254 1180  942  988 

Low 

1299 

1261 

1229 

1177 1111 1053 993 937 882 782 

130/2000/D

High 

2425 2336 2255 2157 2046 1966 1865 1758 1615 1420 

Medium 

High  1979 1959 1899 1825 1773 1686 1619 1516 1376 1225 

Medium 

Low  1582 1567 1540 1488 1443 1406 1336 1252 1146 1033 

Low 

1305 1287 1239 1194 1159 1126 1062 1003  943  831 

Summary of Contents for TG9S series

Page 1: ...tical installation 17 Upflow Configuration 18 Downflow Configuration 19 Horizontal Left Configuration 20 Horizontal Right Configuration 21 Dimensions 24 Home Layout 25 Termination Configuration 1 Pipe...

Page 2: ...55 F 13 C and 80 F 27 C The air filter must be replaced upon substantial completion of the construction process Clean furnace duct work and components upon substantial com pletion of the construction...

Page 3: ...the following using the latest edition available STEP 1 Safety US National Fuel Gas Code NFGC NFPA 54 ANSI Z223 1 and the Installation Standards Warm Air Heating and Air Conditioning Systems ANSI NFP...

Page 4: ...on FOR FURNACES INSTALLED IN THE COMMON WEALTH OF MASSACHUSETTS ONLY For all side wall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in pa...

Page 5: ...r This access cover shall be attached in such a manner as to prevent leaks DUCT FLANGES Four flanges are provided to attach ductwork to the furnace These flanges are rotated down for shipment In order...

Page 6: ...al left hand applications no conversion is required to an MC coil when used with a downflow horizontal furnace A mounting plate supplied with every coil should always be installed on the side desig na...

Page 7: ...akage through the unused bottom opening However if the furnace is to be installed on a surface that is uneven or if it is to be installed on blocks or otherwise raised off the floor it will be necessa...

Page 8: ...ts at three locations to properly sup port the furnace Place one support at the supply end of the furnace one support located approximately in the center of the furnace near the blower shelf and the t...

Page 9: ...d Duct Dimensions BTUH kW Input Nominal CFM m3 min Cabinet Size Cabinet Dimensions Illustrated in Figure 13 Approximate Operating Weights A in A cm B in B cm C in C cm Lbs kg 40 11 7 800 22 7 A 14 1 2...

Page 10: ...this section specify the type of gas approved for this furnace only use those approved gases The instal lation of a drip leg and ground union is required Refer to Figure 16 FIGURE 14 Side Return Cuto...

Page 11: ...the octagon hub located on the gas inlet side of the valve Placing a wrench to the body of the gas valve will damage the valve causing improper opera tion and or the valve to leak Table 5 Nominal Man...

Page 12: ...s shown in Figure 17 Electronic thermo stats may require the common wire to be connected Apply strain relief to thermostat wires passing through cabinet If air conditioning equip ment is installed use...

Page 13: ...oner Single Stage Furnace HM1 Humidistat Y Full Stage Compressor G Fan PP11C70224 THERMOSTAT RH 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR W Full Stage Heat Clipping Jumper W914 for electric heat...

Page 14: ...32H70124 THERMOSTAT W1 Second Stage Aux Heat E Emergency Heat W2 Third Stage Heat N A BP21H50124 BN21H00124 DP21H40124 DN21H00124 THERMOSTAT N A DN22U00124 THERMOSTAT E B E ZD E R OD MODELS HGD HP RHS...

Page 15: ...ith no space between gas supplies must enter on the right and left respectively All gas piping must be in accordance with the national fuel gas code ANSI Z223 1 latest edition and or all local code or...

Page 16: ...from the TWIN terminal of Furnace 1 to the TWIN terminal of Furnace 2 3 Install a separate 24V relay as shown in the diagram below Use of this relay is required as it ensures that the transformers of...

Page 17: ...been added to the pressure switch vacuum hose How ever ensure that all pressure switch hoses are routed such that they prevent any condensate from entering the pressure switch It is possible for cond...

Page 18: ...s will collect and hold condensate which will cause the furnace to not operate Shorten pressure switch hose Re route and shorten pressure switch hose Shorten rain gutter hose Move rain gutter hose to...

Page 19: ...itch hose to this position NOTE May require the longer hose that is provided with wider cabinets Move condensate drain hose to this position May exit either side of the cabinet Move rain gutter hose t...

Page 20: ...re switch hose to this position NOTE May require the longer hose that is provided with wider cabinets Change condensate drain connection to the 90 fitting provided Move condensate drain hose to this p...

Page 21: ...o the 90 fitting provided Move condensate drain hose to this position Move rain gutter hose to this position Change condensate drain connection to the 90 fitting provided Move condensate drain hose to...

Page 22: ...ed any joint where ABS pipe is joined to PVC pipe must be glued with cement that is approved for use with BOTH materials Metallic materials must not be used for venting or air intake 5 If a flexible c...

Page 23: ...000 4 140 60 000 4 120 80 000 2 50 80 000 2 20 80 000 3 75 80 000 3 55 80 000 4 140 80 000 4 120 100 000 2 15 100 000 2 NA 100 000 3 75 100 000 3 55 100 000 4 140 100 000 4 120 120 000 3 75 120 000 3...

Page 24: ...G FIGURE 28 Dimensions TABLE 9 Elbow Dimensions Elbow A Dimension Illustrated in Figure 28 2 Standard 2 5 16 3 Standard 3 1 16 2 Sweep 3 1 4 3 Sweep 4 1 16 TABLE 10 Equivalent Length of Fittings Fitti...

Page 25: ...equirements of the gas supplier 12 30 5 cm or in accordance with local installation codes and the requirements of the gas supplier F Clearance to outside corner 12 30 5 cm or in accordance with local...

Page 26: ...n the two vent pipes be tied together The combustion air side of the two pipe configuration shown in Figures 31 and 32 can be installed so the combustion air pipe terminates as described in outdoor co...

Page 27: ...ns Refer to Ambient Combustion Air Supply for proper installa tion Refer to Figures 37 and 38 3 VENTILATED COMBUSTION AIR Combustion air is supplied through a PVC or ABS pipe that is connected to the...

Page 28: ...d for use 4 A automatically operated damper or automatically adjustable lou vers shall be interlocked so that the main burner cannot operate unless either the damper or the louver is in the fully open...

Page 29: ...located in the enclosure b Not less than the sum of all vent connectors in the confined space 3 The duct shall be least the same cross sectional area as the free area of the air supply inlet opening...

Page 30: ...d to the venting system are not in operation 1 Inspect the venting system for proper size and horizontal pitch Determine that there is no blockage restriction leakage corrosion or other deficiencies w...

Page 31: ...rate mea surement of gas flow 4 Refer to Table 15 for cubic feet of gas per hour 5 Multiply cubic feet per hour by heating valve BTU cu ft to obtain input If clocked rate does not match the input rate...

Page 32: ...300 750 78 46 92 231 25 144 288 720 80 45 90 225 26 138 277 692 82 44 88 220 27 133 267 667 84 43 86 214 28 129 257 643 86 42 84 209 29 124 248 621 88 41 82 205 30 120 240 600 90 40 80 200 31 116 232...

Page 33: ...the operating instruc tions to place the unit back in operation 3 Adjust manifold pressure by adjusting gas valve regulator screw for the appropriate gas per the following 4 After the manifold pressu...

Page 34: ...must be long enough to adequately cool the furnace but not so long that cold air is blown into the heated space The Blower Off Delay Timer may be adjusted by positioning the jumper on two of the four...

Page 35: ...84 Medium Low 1232 1313 1291 1280 1250 1209 1207 1148 1055 937 Low 826 821 853 858 838 817 794 776 760 711 80 2200 C High 2529 2435 2338 2256 2162 2041 1920 1794 1654 1501 Medium High 2166 2111 2070 2...

Page 36: ...3 1483 1353 1209 Medium High 1543 1543 1516 1504 1477 1446 1382 1309 1202 1099 Medium Low 1238 1241 1243 1241 1252 1242 1201 1140 1074 967 Low 906 902 903 910 888 866 859 829 795 743 80 2200 C High 25...

Page 37: ...pleted between terminals R and W of the thermostat When the proper amount of combustion air is being provided the pressure switch will close the ignition control pro vides a 17 second ignitor warm up...

Page 38: ...Red Flashes description below If the main limit switch opens five times within a single call for heat the control will also indicate 4 Red Flashes and will enter a one hour soft lockout 5 RED FLASHES...

Page 39: ...lash three green flashes when the memory has been cleared then will resume the normal slow green flash after a five second pause SECTION XII REPLACEMENT PARTS LIST DESCRIPTION MOTOR MOTOR DIRECT DRIVE...

Page 40: ...0042 UWD A 0413 Fault Code Retrieval To retrieve fault codes push and release ERROR button on control board The LED will flash the last five error codes beginning with the most recent If there are no...

Page 41: ...90 Degree Ells Polarity is correct black is L1 hot white is N neutral Ground wire is connected Line voltage value to furnace volts AC Low voltage value between R and C on furnace control board volts...

Page 42: ...ot Selectable Explain the importance of regular filter replacement and equipment maintenance Gas Side Air Side System External Static Pressure Owner Education Additional Job Detail Supply static befor...

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