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1083287-UIM-A-0114

Johnson Controls Unitary Products

35

NOTES:

1. Airflow expressed in standard cubic feet per minute (SCFM).
2. Motor voltage at 115 V.

Table 18: 

Blower Performance CFM - Any Position (without filter) - Bottom Return

Models

Input/Airflow/Cabinet

Speed

Bottom Airflow Data (SCFM)

Ext. Static Pressure (in. H

2

O)

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1.0

40/800/A

High 

1128 

1077 

1035 996 950 891 842 781 708 646 

Medium 

High  934 909 867 834 818 780 745 696 631 584 

Medium 

Low  746 735 714 679 653 629 596 585 547 494 

Low 

676 652 627 601 581 542 516 474 441 383 

60/1000/A

High 

1360 

1290 

1230 

1165 

1103 

1043 983 925 820 776 

Medium 

High 1251 

1198 

1140 

1089 

1038 979 916 854 790 718 

Medium 

Low 1081 

1062 

1015 964 917 871 819 767 710 634 

Low 

909 900 852 812 769 739 712 662 612 547 

60/1200/B

High 

1492 1442 1378 1325 1243 1176 1075  966  849  655 

Medium 

High  1236 1201 1161 1139 1082 1011  919  830  715  590 

Medium 

Low  986 950 961 916 872 831 757 703 600 510 

Low 

824 795 783 744 713 659 624 554 489 389 

80/1200/B

High 

1597 1537 1484 1435 1370 1286 1230 1155 1075  925 

Medium 

High  1338 1307 1273 1223 1179 1123 1065  998  928  812 

Medium 

Low 1113 

1094 

1077 

1043 

1008 972 924 868 803 798 

Low 

937 916 900 877 854 817 775 718 639 560 

80/1600/C

High 

1919 1865 1802 1738 1671 1600 1517 1414 1322 1201 

Medium 

High  1532 1533 1513 1499 1465 1416 1352 1283 1198 1084 

Medium 

Low  1232 1313 1291 1280 1250 1209 1207 1148 1055  937 

Low 

826 821 853 858 838 817 794 776 760 711 

80/2200/C

High 

2529 2435 2338 2256 2162 2041 1920 1794 1654 1501 

Medium 

High  2166 2111 2070 2001 1927 1849 1719 1614 1499 1344 

Medium 

Low  1697 1685 1664 1631 1586 1531 1466 1393 1315 1185 

Low 

1383 1377 1358 1336 1285 1244 1199 1147 1048  925 

100/1600/C

High 

1909 1880 1823 1776 1706 1637 1562 1474 1375 1252 

Medium 

High  1465 1463 1469 1485 1477 1416 1386 1324 1250 1114 

Medium 

1190 1222 1216 1215 1224 1189 1158 1145 1087  996 

Low 

787 834 819 836 819 810 790 761 690 707 

100/2000/C

High 

2284 2205 2114 2021 1934 1848 1752 1653 1505 1397 

Medium 

High  1967 1905 1824 1763 1712 1628 1551 1473 1379 1213 

Medium 

Low  1610 1563 1513 1480 1430 1367 1319 1261 1101 1012 

Low 

1326 1304 1267 1232 1183 1143 1080 1003  871  798 

120/1600/D

High 

2020 1994 1958 1878 1805 1740 1647 1560 1445 1294 

Medium 

High  1551 1559 1549 1520 1494 1451 1383 1334 1253 1145 

Medium 

Low  1270 1267 1269 1269 1254 1227 1185 1121 1051  985 

Low 

932 916 905 894 876 828 803 725 754 696 

120/2000/D

High 

2341 2245 2153 2072 1977 1876 1769 1642 1506 1306 

Medium 

High  2002 1952 1878 1823 1739 1657 1563 1458 1322 1185 

Medium 

Low  1615 1579 1533 1473 1430 1368 1282 1186 1091  953 

Low 

1352 1295 1259 1245 1190 1141 1076  998  938  820 

130/2000/D

High 

2412 2329 2247 2173 2047 1980 1887 1777 1655 1511 

Medium 

High  2040 2004 1948 1876 1786 1738 1656 1562 1461 1314 

Medium 

Low  1614 1591 1549 1531 1459 1400 1335 1267 1180 1061 

Low 

1327 1294 1257 1224 1198 1171 1124 1036  944  848 

Summary of Contents for TG9S series

Page 1: ...tical installation 17 Upflow Configuration 18 Downflow Configuration 19 Horizontal Left Configuration 20 Horizontal Right Configuration 21 Dimensions 24 Home Layout 25 Termination Configuration 1 Pipe...

Page 2: ...55 F 13 C and 80 F 27 C The air filter must be replaced upon substantial completion of the construction process Clean furnace duct work and components upon substantial com pletion of the construction...

Page 3: ...the following using the latest edition available STEP 1 Safety US National Fuel Gas Code NFGC NFPA 54 ANSI Z223 1 and the Installation Standards Warm Air Heating and Air Conditioning Systems ANSI NFP...

Page 4: ...on FOR FURNACES INSTALLED IN THE COMMON WEALTH OF MASSACHUSETTS ONLY For all side wall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in pa...

Page 5: ...r This access cover shall be attached in such a manner as to prevent leaks DUCT FLANGES Four flanges are provided to attach ductwork to the furnace These flanges are rotated down for shipment In order...

Page 6: ...al left hand applications no conversion is required to an MC coil when used with a downflow horizontal furnace A mounting plate supplied with every coil should always be installed on the side desig na...

Page 7: ...akage through the unused bottom opening However if the furnace is to be installed on a surface that is uneven or if it is to be installed on blocks or otherwise raised off the floor it will be necessa...

Page 8: ...ts at three locations to properly sup port the furnace Place one support at the supply end of the furnace one support located approximately in the center of the furnace near the blower shelf and the t...

Page 9: ...d Duct Dimensions BTUH kW Input Nominal CFM m3 min Cabinet Size Cabinet Dimensions Illustrated in Figure 13 Approximate Operating Weights A in A cm B in B cm C in C cm Lbs kg 40 11 7 800 22 7 A 14 1 2...

Page 10: ...this section specify the type of gas approved for this furnace only use those approved gases The instal lation of a drip leg and ground union is required Refer to Figure 16 FIGURE 14 Side Return Cuto...

Page 11: ...the octagon hub located on the gas inlet side of the valve Placing a wrench to the body of the gas valve will damage the valve causing improper opera tion and or the valve to leak Table 5 Nominal Man...

Page 12: ...s shown in Figure 17 Electronic thermo stats may require the common wire to be connected Apply strain relief to thermostat wires passing through cabinet If air conditioning equip ment is installed use...

Page 13: ...oner Single Stage Furnace HM1 Humidistat Y Full Stage Compressor G Fan PP11C70224 THERMOSTAT RH 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR W Full Stage Heat Clipping Jumper W914 for electric heat...

Page 14: ...32H70124 THERMOSTAT W1 Second Stage Aux Heat E Emergency Heat W2 Third Stage Heat N A BP21H50124 BN21H00124 DP21H40124 DN21H00124 THERMOSTAT N A DN22U00124 THERMOSTAT E B E ZD E R OD MODELS HGD HP RHS...

Page 15: ...ith no space between gas supplies must enter on the right and left respectively All gas piping must be in accordance with the national fuel gas code ANSI Z223 1 latest edition and or all local code or...

Page 16: ...from the TWIN terminal of Furnace 1 to the TWIN terminal of Furnace 2 3 Install a separate 24V relay as shown in the diagram below Use of this relay is required as it ensures that the transformers of...

Page 17: ...been added to the pressure switch vacuum hose How ever ensure that all pressure switch hoses are routed such that they prevent any condensate from entering the pressure switch It is possible for cond...

Page 18: ...s will collect and hold condensate which will cause the furnace to not operate Shorten pressure switch hose Re route and shorten pressure switch hose Shorten rain gutter hose Move rain gutter hose to...

Page 19: ...itch hose to this position NOTE May require the longer hose that is provided with wider cabinets Move condensate drain hose to this position May exit either side of the cabinet Move rain gutter hose t...

Page 20: ...re switch hose to this position NOTE May require the longer hose that is provided with wider cabinets Change condensate drain connection to the 90 fitting provided Move condensate drain hose to this p...

Page 21: ...o the 90 fitting provided Move condensate drain hose to this position Move rain gutter hose to this position Change condensate drain connection to the 90 fitting provided Move condensate drain hose to...

Page 22: ...ed any joint where ABS pipe is joined to PVC pipe must be glued with cement that is approved for use with BOTH materials Metallic materials must not be used for venting or air intake 5 If a flexible c...

Page 23: ...000 4 140 60 000 4 120 80 000 2 50 80 000 2 20 80 000 3 75 80 000 3 55 80 000 4 140 80 000 4 120 100 000 2 15 100 000 2 NA 100 000 3 75 100 000 3 55 100 000 4 140 100 000 4 120 120 000 3 75 120 000 3...

Page 24: ...G FIGURE 28 Dimensions TABLE 9 Elbow Dimensions Elbow A Dimension Illustrated in Figure 28 2 Standard 2 5 16 3 Standard 3 1 16 2 Sweep 3 1 4 3 Sweep 4 1 16 TABLE 10 Equivalent Length of Fittings Fitti...

Page 25: ...equirements of the gas supplier 12 30 5 cm or in accordance with local installation codes and the requirements of the gas supplier F Clearance to outside corner 12 30 5 cm or in accordance with local...

Page 26: ...n the two vent pipes be tied together The combustion air side of the two pipe configuration shown in Figures 31 and 32 can be installed so the combustion air pipe terminates as described in outdoor co...

Page 27: ...ns Refer to Ambient Combustion Air Supply for proper installa tion Refer to Figures 37 and 38 3 VENTILATED COMBUSTION AIR Combustion air is supplied through a PVC or ABS pipe that is connected to the...

Page 28: ...d for use 4 A automatically operated damper or automatically adjustable lou vers shall be interlocked so that the main burner cannot operate unless either the damper or the louver is in the fully open...

Page 29: ...located in the enclosure b Not less than the sum of all vent connectors in the confined space 3 The duct shall be least the same cross sectional area as the free area of the air supply inlet opening...

Page 30: ...d to the venting system are not in operation 1 Inspect the venting system for proper size and horizontal pitch Determine that there is no blockage restriction leakage corrosion or other deficiencies w...

Page 31: ...rate mea surement of gas flow 4 Refer to Table 15 for cubic feet of gas per hour 5 Multiply cubic feet per hour by heating valve BTU cu ft to obtain input If clocked rate does not match the input rate...

Page 32: ...300 750 78 46 92 231 25 144 288 720 80 45 90 225 26 138 277 692 82 44 88 220 27 133 267 667 84 43 86 214 28 129 257 643 86 42 84 209 29 124 248 621 88 41 82 205 30 120 240 600 90 40 80 200 31 116 232...

Page 33: ...the operating instruc tions to place the unit back in operation 3 Adjust manifold pressure by adjusting gas valve regulator screw for the appropriate gas per the following 4 After the manifold pressu...

Page 34: ...must be long enough to adequately cool the furnace but not so long that cold air is blown into the heated space The Blower Off Delay Timer may be adjusted by positioning the jumper on two of the four...

Page 35: ...84 Medium Low 1232 1313 1291 1280 1250 1209 1207 1148 1055 937 Low 826 821 853 858 838 817 794 776 760 711 80 2200 C High 2529 2435 2338 2256 2162 2041 1920 1794 1654 1501 Medium High 2166 2111 2070 2...

Page 36: ...3 1483 1353 1209 Medium High 1543 1543 1516 1504 1477 1446 1382 1309 1202 1099 Medium Low 1238 1241 1243 1241 1252 1242 1201 1140 1074 967 Low 906 902 903 910 888 866 859 829 795 743 80 2200 C High 25...

Page 37: ...pleted between terminals R and W of the thermostat When the proper amount of combustion air is being provided the pressure switch will close the ignition control pro vides a 17 second ignitor warm up...

Page 38: ...Red Flashes description below If the main limit switch opens five times within a single call for heat the control will also indicate 4 Red Flashes and will enter a one hour soft lockout 5 RED FLASHES...

Page 39: ...lash three green flashes when the memory has been cleared then will resume the normal slow green flash after a five second pause SECTION XII REPLACEMENT PARTS LIST DESCRIPTION MOTOR MOTOR DIRECT DRIVE...

Page 40: ...0042 UWD A 0413 Fault Code Retrieval To retrieve fault codes push and release ERROR button on control board The LED will flash the last five error codes beginning with the most recent If there are no...

Page 41: ...90 Degree Ells Polarity is correct black is L1 hot white is N neutral Ground wire is connected Line voltage value to furnace volts AC Low voltage value between R and C on furnace control board volts...

Page 42: ...ot Selectable Explain the importance of regular filter replacement and equipment maintenance Gas Side Air Side System External Static Pressure Owner Education Additional Job Detail Supply static befor...

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