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1083287-UIM-A-0114

24

Johnson Controls Unitary Products

Dimensions are those required in Standard ASTM D-3311.

Example:

An 80,000 BTUH furnace requires 32 feet of pipe and five 90º elbows.
Using 2" pipe and standard elbows, the total equivalent length will be:

This exceeds the 65 foot maximum equivalent length of 2" pipe allowed
for that model and is thus not acceptable.

By using sweep elbows, the total equivalent length will be:

This is less than the 65 foot maximum equivalent length of 2" pipe
allowed for that model and is thus acceptable.

Alternatively, using 3" pipe and standard elbows, the total equivalent
length will be:

This is less than the 90 foot maximum equivalent length of 3" pipe
allowed for that model and is thus acceptable.

COMBUSTION AIR AND VENT PIPING ASSEMBLY

The final assembly procedure for the combustion air and vent piping is
as follows:

1.

Cut piping to the proper length beginning at the furnace.

2.

Deburr the piping inside and outside.

3.

Chamfer (bevel) the outer edges of the piping.

4.

Dry-fit the vent piping assembly from the furnace to the outside ter-
mination checking for proper fit support and slope.

5.

Dry-fit the combustion air piping assembly checking for proper fit,
support and slope on the following systems:

a.

Sealed combustion air systems from the furnace to the out-
side termination.

b.

Ventilated combustion air systems from the furnace to the
attic or crawl space termination.

6.

Disassemble the combustion air and vent piping, apply cement
primer and the cement per the manufactures instructions. Primer
and cement must conform to ASTM D2564 for PVC, or ASTM
D2235 for ABS piping.

7.

All joints must provide a permanent airtight and watertight seal.

8.

Install the combustion air and vent piping such that it has a 1/4” per
foot (21 mm/m) grade so that condensate flows back toward the fur-
nace. Piping should be supported with pipe hangers to prevent sag-
ging.

9.

Seal around the openings where the combustion air and / or vent
piping pass through the roof or sidewalls.

COMBUSTION AIR / VENTING

 FIGURE 28:  

Dimensions

TABLE 9: 

Elbow Dimensions

Elbow 

“A” Dimension (Illustrated in Figure 28)

2" Standard

2-5/16"

3" Standard

3-1/16"

2" Sweep

3-1/4"

3" Sweep

4-1/16"

TABLE 10: 

Equivalent Length of Fittings

Fitting

Equivalent Length

2" 90° sweep elbow

5 feet of 2" pipe

2" 45° sweep elbow

2-1/2 feet of 2" pipe

2" 90° standard elbow

7 feet of 2" pipe

2" 45° standard elbow

3-1/2 feet of 2" pipe

3" 90° sweep elbow

5 feet of 3" pipe

3" 45° sweep elbow

2-1/2 feet of 3" pipe

3" 90° standard elbow

7 feet of 3" pipe

3" 45° standard elbow

3-1/2 feet of 3" pipe

4" 90° elbow (sweep or standard)

5 feet of 4" pipe

4" 45° elbow (sweep or standard)

2-1/2 feet of 4" pipe

2" corrugated connector

10 feet of 2" pipe

3" corrugated connector

10 feet of 3" pipe

4" corrugated connector

10 feet of 4" pipe

32 feet of 2" pipe =

32 equivalent feet

5 - 90º standard 2" elbows = (5 x 7) =

 35 equivalent feet

Total = 

67 equivalent feet of 2" pipe

32 feet of 2" pipe =

32 equivalent feet

5 - 90º sweep 2" elbows = (5 x 5) =

 25 equivalent feet

Total = 

57 equivalent feet of 2" pipe

32 feet of 3" pipe =

32 equivalent feet

5 - 90º standard 3" elbows = (5 x 7) =

 35 equivalent feet

Total = 

67 equivalent feet of 3" pipe

A

A

A

A

STANDARD ELBOW

LONG (SWEEP) ELBOW

TABLE 11: 

Combustion Air Intake and Vent Connection Size at Furnace 

(All Models)

FURNACE VENT CONNECTION SIZES

Furnace Input

All

Intake Pipe Size

2” (5.1 cm)

Vent Pipe Size

2” (5.1 cm)

Furnace vent pipe connections are sized for 2” (5.1 cm). pipe. Any
pipe size change must be made outside the furnace casing in a verti-
cal pipe section to allow proper drainage of condensate. An offset
using two 45º (degree) elbows will be required for plenum clearance
when the vent is increased to 3” (7.6 cm).

Accessory concentric vent / intake termination kits 1CT0302 and
1CT0303, and for Canadian applications 1CT0302-636 and
1CT0303-636 are available and approved for use with these fur-
naces. Horizontal sidewall vent terminations kits 1HT0901 &
1HT0902 are also approved for use with these furnaces.

Solvent cements are flammable and must be used in well-ventilated
areas only. Keep them away from heat, sparks and open flames. Do
not breathe vapors and avoid contact with skin and eyes.

The vent must be installed with the minimum required clearances,
and must comply with local codes and requirements.

Summary of Contents for TG9S series

Page 1: ...tical installation 17 Upflow Configuration 18 Downflow Configuration 19 Horizontal Left Configuration 20 Horizontal Right Configuration 21 Dimensions 24 Home Layout 25 Termination Configuration 1 Pipe...

Page 2: ...55 F 13 C and 80 F 27 C The air filter must be replaced upon substantial completion of the construction process Clean furnace duct work and components upon substantial com pletion of the construction...

Page 3: ...the following using the latest edition available STEP 1 Safety US National Fuel Gas Code NFGC NFPA 54 ANSI Z223 1 and the Installation Standards Warm Air Heating and Air Conditioning Systems ANSI NFP...

Page 4: ...on FOR FURNACES INSTALLED IN THE COMMON WEALTH OF MASSACHUSETTS ONLY For all side wall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in pa...

Page 5: ...r This access cover shall be attached in such a manner as to prevent leaks DUCT FLANGES Four flanges are provided to attach ductwork to the furnace These flanges are rotated down for shipment In order...

Page 6: ...al left hand applications no conversion is required to an MC coil when used with a downflow horizontal furnace A mounting plate supplied with every coil should always be installed on the side desig na...

Page 7: ...akage through the unused bottom opening However if the furnace is to be installed on a surface that is uneven or if it is to be installed on blocks or otherwise raised off the floor it will be necessa...

Page 8: ...ts at three locations to properly sup port the furnace Place one support at the supply end of the furnace one support located approximately in the center of the furnace near the blower shelf and the t...

Page 9: ...d Duct Dimensions BTUH kW Input Nominal CFM m3 min Cabinet Size Cabinet Dimensions Illustrated in Figure 13 Approximate Operating Weights A in A cm B in B cm C in C cm Lbs kg 40 11 7 800 22 7 A 14 1 2...

Page 10: ...this section specify the type of gas approved for this furnace only use those approved gases The instal lation of a drip leg and ground union is required Refer to Figure 16 FIGURE 14 Side Return Cuto...

Page 11: ...the octagon hub located on the gas inlet side of the valve Placing a wrench to the body of the gas valve will damage the valve causing improper opera tion and or the valve to leak Table 5 Nominal Man...

Page 12: ...s shown in Figure 17 Electronic thermo stats may require the common wire to be connected Apply strain relief to thermostat wires passing through cabinet If air conditioning equip ment is installed use...

Page 13: ...oner Single Stage Furnace HM1 Humidistat Y Full Stage Compressor G Fan PP11C70224 THERMOSTAT RH 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR W Full Stage Heat Clipping Jumper W914 for electric heat...

Page 14: ...32H70124 THERMOSTAT W1 Second Stage Aux Heat E Emergency Heat W2 Third Stage Heat N A BP21H50124 BN21H00124 DP21H40124 DN21H00124 THERMOSTAT N A DN22U00124 THERMOSTAT E B E ZD E R OD MODELS HGD HP RHS...

Page 15: ...ith no space between gas supplies must enter on the right and left respectively All gas piping must be in accordance with the national fuel gas code ANSI Z223 1 latest edition and or all local code or...

Page 16: ...from the TWIN terminal of Furnace 1 to the TWIN terminal of Furnace 2 3 Install a separate 24V relay as shown in the diagram below Use of this relay is required as it ensures that the transformers of...

Page 17: ...been added to the pressure switch vacuum hose How ever ensure that all pressure switch hoses are routed such that they prevent any condensate from entering the pressure switch It is possible for cond...

Page 18: ...s will collect and hold condensate which will cause the furnace to not operate Shorten pressure switch hose Re route and shorten pressure switch hose Shorten rain gutter hose Move rain gutter hose to...

Page 19: ...itch hose to this position NOTE May require the longer hose that is provided with wider cabinets Move condensate drain hose to this position May exit either side of the cabinet Move rain gutter hose t...

Page 20: ...re switch hose to this position NOTE May require the longer hose that is provided with wider cabinets Change condensate drain connection to the 90 fitting provided Move condensate drain hose to this p...

Page 21: ...o the 90 fitting provided Move condensate drain hose to this position Move rain gutter hose to this position Change condensate drain connection to the 90 fitting provided Move condensate drain hose to...

Page 22: ...ed any joint where ABS pipe is joined to PVC pipe must be glued with cement that is approved for use with BOTH materials Metallic materials must not be used for venting or air intake 5 If a flexible c...

Page 23: ...000 4 140 60 000 4 120 80 000 2 50 80 000 2 20 80 000 3 75 80 000 3 55 80 000 4 140 80 000 4 120 100 000 2 15 100 000 2 NA 100 000 3 75 100 000 3 55 100 000 4 140 100 000 4 120 120 000 3 75 120 000 3...

Page 24: ...G FIGURE 28 Dimensions TABLE 9 Elbow Dimensions Elbow A Dimension Illustrated in Figure 28 2 Standard 2 5 16 3 Standard 3 1 16 2 Sweep 3 1 4 3 Sweep 4 1 16 TABLE 10 Equivalent Length of Fittings Fitti...

Page 25: ...equirements of the gas supplier 12 30 5 cm or in accordance with local installation codes and the requirements of the gas supplier F Clearance to outside corner 12 30 5 cm or in accordance with local...

Page 26: ...n the two vent pipes be tied together The combustion air side of the two pipe configuration shown in Figures 31 and 32 can be installed so the combustion air pipe terminates as described in outdoor co...

Page 27: ...ns Refer to Ambient Combustion Air Supply for proper installa tion Refer to Figures 37 and 38 3 VENTILATED COMBUSTION AIR Combustion air is supplied through a PVC or ABS pipe that is connected to the...

Page 28: ...d for use 4 A automatically operated damper or automatically adjustable lou vers shall be interlocked so that the main burner cannot operate unless either the damper or the louver is in the fully open...

Page 29: ...located in the enclosure b Not less than the sum of all vent connectors in the confined space 3 The duct shall be least the same cross sectional area as the free area of the air supply inlet opening...

Page 30: ...d to the venting system are not in operation 1 Inspect the venting system for proper size and horizontal pitch Determine that there is no blockage restriction leakage corrosion or other deficiencies w...

Page 31: ...rate mea surement of gas flow 4 Refer to Table 15 for cubic feet of gas per hour 5 Multiply cubic feet per hour by heating valve BTU cu ft to obtain input If clocked rate does not match the input rate...

Page 32: ...300 750 78 46 92 231 25 144 288 720 80 45 90 225 26 138 277 692 82 44 88 220 27 133 267 667 84 43 86 214 28 129 257 643 86 42 84 209 29 124 248 621 88 41 82 205 30 120 240 600 90 40 80 200 31 116 232...

Page 33: ...the operating instruc tions to place the unit back in operation 3 Adjust manifold pressure by adjusting gas valve regulator screw for the appropriate gas per the following 4 After the manifold pressu...

Page 34: ...must be long enough to adequately cool the furnace but not so long that cold air is blown into the heated space The Blower Off Delay Timer may be adjusted by positioning the jumper on two of the four...

Page 35: ...84 Medium Low 1232 1313 1291 1280 1250 1209 1207 1148 1055 937 Low 826 821 853 858 838 817 794 776 760 711 80 2200 C High 2529 2435 2338 2256 2162 2041 1920 1794 1654 1501 Medium High 2166 2111 2070 2...

Page 36: ...3 1483 1353 1209 Medium High 1543 1543 1516 1504 1477 1446 1382 1309 1202 1099 Medium Low 1238 1241 1243 1241 1252 1242 1201 1140 1074 967 Low 906 902 903 910 888 866 859 829 795 743 80 2200 C High 25...

Page 37: ...pleted between terminals R and W of the thermostat When the proper amount of combustion air is being provided the pressure switch will close the ignition control pro vides a 17 second ignitor warm up...

Page 38: ...Red Flashes description below If the main limit switch opens five times within a single call for heat the control will also indicate 4 Red Flashes and will enter a one hour soft lockout 5 RED FLASHES...

Page 39: ...lash three green flashes when the memory has been cleared then will resume the normal slow green flash after a five second pause SECTION XII REPLACEMENT PARTS LIST DESCRIPTION MOTOR MOTOR DIRECT DRIVE...

Page 40: ...0042 UWD A 0413 Fault Code Retrieval To retrieve fault codes push and release ERROR button on control board The LED will flash the last five error codes beginning with the most recent If there are no...

Page 41: ...90 Degree Ells Polarity is correct black is L1 hot white is N neutral Ground wire is connected Line voltage value to furnace volts AC Low voltage value between R and C on furnace control board volts...

Page 42: ...ot Selectable Explain the importance of regular filter replacement and equipment maintenance Gas Side Air Side System External Static Pressure Owner Education Additional Job Detail Supply static befor...

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