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Johnson Controls Unitary Products

5165697-BUM-C-0818

USER’S INFORMATION,

MAINTENANCE AND 

SERVICE MANUAL

SEALED COMBUSTION GAS FURNACE

MODELS: DGAA and DGAH SERIES

(Single Stage Downflow Only)

For Installation In:

1.Manufactured (Mobile) Homes
2.Recreational Vehicles & Park Models
3.Modular Homes & Buildings

TABLE OF CONTENTS

CONTACT INFORMATION   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

SAFETY  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

SEASONAL SERVICE INFORMATION . . . . . . . . . . . . . . . . . . . . . . 2

DESCRIPTION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

WARRANTY AND RESPONSIBILITIES  . . . . . . . . . . . . . . . . . . . . . 2

GAS SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

INSTRUCTIONS FOR EXAMINING 
THE FURNACE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

HOW YOUR GAS FURNACE WORKS  . . . . . . . . . . . . . . . . . . . . . . 4

IF FURNACE FAILS TO OPERATE PROPERLY  . . . . . . . . . . . . . . 4

SAFETY INFORMATION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

START-UP AND SHUTDOWN INSTRUCTIONS  . . . . . . . . . . . . . . . 4

FURNACE USER MAINTENANCE   . . . . . . . . . . . . . . . . . . . . . . . .  5

SERVICE AND MAINTENANCE MANUAL  . . . . . . . . . . . . . . . . . . . .  6

SAFETY SECTION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6

FURNACE MAINTENANCE SECTION   . . . . . . . . . . . . . . . . . . . . .  6

FURNACE CLEANING SECTION   . . . . . . . . . . . . . . . . . . . . . . . . .  6

THE FURNACE CONTROLS AND THEIR FUNCTION  . . . . . . . . .  6

SEQUENCE OF OPERATION   . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7

TROUBLESHOOTING   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7

FURNACE CONTROL DIAGNOSTICS   . . . . . . . . . . . . . . . . . . . . .  8

REPLACEMENT PARTS LIST   . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  9

Limited Warranty   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  11

CONTACT INFORMATION

Go to website at www.york.com, then click on “Contact Us” and 
follow the instructions.

Contact us by mail:

Johnson Controls Unitary Products

Consumer Relations

5005 York Drive

Norman, OK 73069

We recommend that the user read all sections of this 
manual and keep the manual for future reference.

SECTION I: SAFETY

This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.

Understand and pay particular attention to the signal words 

DANGER

,

WARNING

, or 

CAUTION

DANGER 

indicates an 

imminently

 hazardous situation, which, if not

avoided, 

will result in death or serious injury

.

WARNING 

indicates a 

potentially

 hazardous situation, which, if not

avoided, 

could result in death or serious injury

.

CAUTION 

indicates a potentially hazardous situation, which, if not

avoided 

may  result  in  minor  or  moderate  injury.

 It is also used to

alert against unsafe practices and hazards involving only property dam-
age.

 WARNING

Cancer and Reproductive Harm – www.P65Warnings.ca.gov

!

 WARNING

FIRE OR EXPLOSION HAZARD - 

Failure to follow safety warnings

exactly could result in serious injury, death, or property damage.

—Do not store or use gasoline or other flammable vapors and

liquids in the vicinity of this or any other appliance.

—WHAT TO DO IF YOU SMELL GAS:

Do not try to light any appliance.

Do not touch any electrical switch; do not use any phone (including 
cell phone) in your building.

Leave the building immediately.

Immediately call your gas supplier from a neighbor’s phone. Fol-
low the gas supplier’s instructions.

If you cannot reach your gas supplier, call the fire department.

— Installation and service must be performed by a qualified 

installer, service agency or the gas supplier.

!

Summary of Contents for York DGAA Series

Page 1: ...ce SECTION I SAFETY This is a safety alert symbol When you see this symbol on labels or in manuals be alert to the potential for personal injury Understand and pay particular attention to the signal words DANGER WARNING or CAUTION DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING indicates a potentially hazardous situation which ...

Page 2: ...s recom mended that the roof jack be inspected every day or more frequently if required If ice has started to collect on the roof jack crown it should be carefully broken off Your Service Technician Your furnace s best friend is your qualified service technician If the unit gives any indication of improper operation call your service technician If the service technician is allowed to perform the n...

Page 3: ...orrosion 2 Examine the vent pipe making sure it is firmly in place and is physi cally sound without holes and all of the connections are secure 3 Examine return connections for Modular or Manufactured Mobile Homes 4 Examine the return air filter rack connections to make sure they are physically sound sealed to the furnace door 5 Examine the furnace casing making sure the physical support is sound ...

Page 4: ...and lint from unit with stiff bristle brush 3 Inspect combustion chamber the transition into the blower compart ment flue collar and roof jack 4 Check the gas valve and line connections for leaks 5 Make any adjustments necessary for good operation SAFETY INFORMATION Read the Instructions Below Before Trying to Start the Furnace 1 This appliance does not have a pilot It is equipped with an ignition...

Page 5: ...he first four weeks and every three weeks after that espe cially if the indoor fan is running continuously When replacing the fil ter s you must use filters that are the same size and type as those in the furnace 2 16 x 20 x1 Removing Filters Internally Mounted Air Filters The air filter is in a rack that is attached to the door of the furnace To remove the filter you must do the following 1 Befor...

Page 6: ...n off gas supply at the shutoff valve 2 Remove the blower and burner compartment access doors Discon nect the gas supply piping at the union to permit removal of the entire burner and gas control assembly from the vestibule panel Use the wrench boss on the gas valve when removing or installing this piping 3 Unplug the igniter from the wire harness Disconnect sensor wires Identify and note the loca...

Page 7: ...ycles the gas supply does not return or the fault condition is not corrected the ignition control will lock out for 60 minutes During burner operation a momentary loss of power for 50 milliseconds or longer will de energize the gas valve When the power is restored the gas valve will remain de energized and the ignition sequence will immediately restart As the gas starts to flow and ignition occurs...

Page 8: ...hose or faulty pressure switch 4 FLASH Limit Switch Open this indicates that a primary or auxiliary limit switch has opened its normally closed contacts With this fault code the control will operate the supply air blower and inducer This condition may be caused by dirty filter improperly sized duct system incorrect blower speed setting incorrect firing rate or faulty blower motor 5 FLASH Gas flow ...

Page 9: ...rner Assembly Auto Ignition Includes items 10 15 S1 37319801403 S1 37319801403 S1 37319801403 S1 37319801403 15 Ignitor Hot Surface S1 32541021000 S1 32541021000 S1 32541021000 S1 32541021000 16 Filter 2 Req d 16x20x1 S1 1214 2511 S1 1214 2511 S1 1214 2511 S1 1214 2511 17 Panel Door Upper Accessory See Page 4 18 Panel Door Lower Tall 7900 7611 7900 7611 7900 7611 7900 7611 19 Motor S1 02436226000 ...

Page 10: ...gram Wiring 1067163 1067163 26 Strike Door S1 02118364000 S1 02118364000 27 Latch Door S1 02118365000 S1 02118365000 28 Housing Blower S1 37323864001 S1 37323864001 29 Gasket Combustion Air Box S1 01006900005 S1 01006900005 30 Gasket Burner S1 01006742000 S1 01006742000 31 Gasket Booster Assembly S1 01006900015 S1 01006900015 32 Gasket Heat Exchanger S1 01006900001 S1 01006900001 NOTE Not Shown Ne...

Page 11: ...act you should it become necessary You can register your product by returning the Warranty Registration Card on the back page of this Booklet or online at www upgproductregistration com ADDITIONAL CONDITIONS FOR HEAT EXCHANGER WARRANTY This warranty covers heat exchangers primary and or secondary only if 1 The product has not been operated with an input rate in excess of the rating plate attached ...

Page 12: ... from operation with inadequate supply of air or water Damages resulting from failure to properly and regularly clean air and or water side of condenser and evaporator 12 Damages resulting from I freezing of condenser water or condensate II inadequate or interrupted water supply III use of corrosive water IV fouling or restriction of the water circuit by foreign material or like causes 13 Damages ...

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