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IM 05C01F12-41E

34

8.

TROUBLESHOOTING

In the event of an abnormality, perform the following checks as outlined by the flowchart.

Is the controller defective?

Completely inactive?

Normal?

Contact us for repair

Problem solved

Cancel the setting

Key operation failure?

Is the key

locked?

Communication 

function included?

No communication capability

Normal?

Correct it

Check the terminal connection 
of the power supply

Check key-lock 
setting

Display failure?

I/O signal failure?

Communication

failure?

Turn the power off, 
then on

Check the communication-
related parameters

Verify the spec. of 
communicating partner

Check the 
communication wiring

Verify the I/O spec. 
of controller

Verify the spec. of 
I/O destinations

Check the model 
and suffix codes

Check the power 
supply voltage

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

No

No

No

No

No

No

No

No

 Error Display During Operation

(1) If the controller displays one of the following, carry out the appropriate remedy for the particular error.

Display

Error content

Remedy

P.Er

Flashing 
period

The parameter is abnormal

Check the settings of all the parameters and set them 
at their proper values.

B.o

Input burnout

Check the sensor wiring and correct it.

OOO

PV over-scale
(PV exceeds its effective range.)

Check the input type and scale settings and correct 
them.

Press any key to stop the flashing.

UUU

PV under-scale
(PV falls below its effective range.)

Communication failure
(for /RS option only)

(2) The controller needs to be repaired if any of the indications in the table below appear.

In these cases, do not try to repair the controller yourself. Order a new controller or contact us for repair.

Display

Unknown (at power-on)
All extinguished (at power-on)
“Err” (at power-on)

Error content

CPU failure
Power source failure
Calibration abnormal

Flashing “Err” (at power-on)

Flashing “Err”
(during operation)

RAM or ROM failure
A/D converter failure, 
RJC failure, or EEPROM failure

■ 

When Power Failure Occurred During Operation

Momentary power failures shorter than 20ms (or shorter than 1ms for “/V24”) have no effect on the
controller operation (i.e., normal operation continues).

For power failures of 20ms or longer (or of 1ms or longer for “/V24”), however the status will be as
follows.
(The controller action at power recovery is the same as at power-on.)
• Alarm (PV event) action: Continues
• Setting parameters: Maintained
• Auto-tuning: Canceled

Summary of Contents for UP150

Page 1: ...User s Manual Model UP150 Program Temperature Controller IM 05C01F12 41E IM 05C01F12 41E 2001 2 1st Edition...

Page 2: ...supplied along with the product shipped Therefore both manuals have the same contents except for some minor differences in the cross referenced page numbers Revision Record Manual No IM 05C01F12 41E 1...

Page 3: ...unting bracket User s manual 1 1 1 Model Model and Suffix Codes Suffix code Description UP150 Program Temperature Controller R V A Relay output time proportional PID or on off control Voltage pulse ou...

Page 4: ...th of personnel and or damage to the product In the manual the symbol is accompanied by an explanation of the special care that is required to avoid shock or other dangers that may result in injury or...

Page 5: ...1 second in operating display stops resets the program operation Changes the program setpoints SP and the parameter setpoints Pressing this key increases the parameter setpoint Holding down the key wi...

Page 6: ...adiation Never place the controller directly on flammable items If the controller has to be installed close to flammable items or equipment be sure to enclose the controller in shielding panels positi...

Page 7: ...he following figures is chosen for any of the controller max 61 Panel thickness max 47 8 max 44 8 max 44 8 100 12 1 to 10 Unit mm 1 General Mounting min 70 min 70 45 0 6 0 45 0 6 0 25 25 N 1 48 45 0 6...

Page 8: ...For thermocouple input use shielded compensating lead wires For RTD input use shielded wires which have low resistance and no resistance difference between the 3 wires See the table given later for th...

Page 9: ...terminals with an insulating sleeve as shown below Power supply and relay contact output 600V vinyl insulated wire cable JIS C3307 0 9 to 2 0mm2 Shielded wire 3 wire UL2482 Hitachi cable Thermocouple...

Page 10: ...ue PV Input When RET is specified PV Retransmission Output 1 2 4 to 20 mA DC 4 to 20 mA Output Voltage Pulse Output Control Output Specify one for the output signal type 14 15 14 15 Relay Contact Outp...

Page 11: ...e Upward incline of up to 30 degrees downward incline is not allowed Altitude 2000m or less above sea level Maximum Effects from Operating Conditions 1 Temperature effects Thermocouple DC mV and DC V...

Page 12: ...mounted on the panel so as not to accidentally touch the terminals when power is being applied 1 You can move between the parameters in each parameter setting display using the key 2 To change the par...

Page 13: ...CTL parameter In this example PID control mode is selected Step 4 When On off control mode is required press the key to change control mode to On off Changing Control Mode CTL The period flashes Step...

Page 14: ...Key Key is displayed Yes No Power ON A Operating Parameter Setting Display Setup Parameter Setting Display HOLD ADV CTL HYS Displayed for time proportional PID control CT Displayed when I OFF MR Displ...

Page 15: ...2 EV1 EV2 SSP STC SP1 TM1 SP2 TM2 SP3 TM3 SP4 TM4 SP5 TM5 SP6 TM6 JC WTZ SP7 TM7 SP8 TM8 SP9 TM9 SP10 TM10 SP11 TM11 SP12 TM12 SP13 TM13 SP14 TM14 SP15 TM15 SP16 TM16 segment 7 segment 8 segment 9 seg...

Page 16: ...measured input range scale span 0 of measured input range scale span LOC Key lock 0 1 Operating Parameters HOLD Program hold OFF 0 OFF 0 Not execute advance ON 1 Execute advance Displayed when a prog...

Page 17: ...ge and unit Default User setting Decimal point position of measured input 0 No decimal place nnnn 1 One decimal place nnn n 2 Two decimal places nn nn 3 Three decimal places n nnn 1 Maximum value of m...

Page 18: ...ut range scale to Max value of measued input range scale Deviation alarm 100 to 100 of measured input range scale span Unit C F 0 PV event 1 Time event Max value of measured input range scale PV alarm...

Page 19: ...ONF you can set a hysteresis around the on off point SP to prevent chattering On off point Program SP Hysteresis ON OFF The cycle time is the period of on off repetitions of a relay or voltage pulse o...

Page 20: ...EON1 EOF1 AL1 A1 HY1 EON2 EOF2 AL2 A2 HY2 0 30 1 20 1 PV high limit 110 C 10 C Time event 1 EV1 1 PV event 1 EV1 0 Time event 2 EV2 1 PV event 2 EV2 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 50 C 50 C...

Page 21: ...1 EON2 EOF2 AL2 A2 HY2 Time event 1 EV1 1 PV event 1 EV1 0 Time event 2 EV2 1 PV event 2 EV2 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 100 RH Maximum value of measured input range scale Minimum value o...

Page 22: ...nge the value of parameters Use key to register the setpoint When creating program is finished press the key for at least 3 seconds to return to the operating display The period flashes during change...

Page 23: ...Press the key for at least 1 second RUN lamp goes out and resets stops the program operation Step 1 Confirm that the controller is in program operation RUN lamp goes out RUN lamp is lit Note Program o...

Page 24: ...the setpoint of the TMU Time Unit of Program setup parameter to 1 Creating programs by setting target setpoint and segment time As shown in the figure below this method creates programs by setting a s...

Page 25: ...2 Letting the controller start from the current PV and run according to time settings defined for segment 1 Controller Settings Set the STC Start Code program parameter to 2 Segment 1 Segment 2 Segmen...

Page 26: ...s from any of the points A SSP to C For other information see the following table Program pattern PV 1 2 3 4 5 C B A SSP Seg 1 Seg 2 Seg 4 Seg 5 Seg 3 Time Example Where Segment 2 is a Soak Segment Th...

Page 27: ...xample Where Segment 3 is a Soak Segment PV 1 2 3 4 5 C D E B A SSP Seg 1 Seg 2 Seg 4 Seg 3 Time Example With No Soak Segment The starting point of program operation is determined by where the measure...

Page 28: ...elow B A SSP Seg 1 Seg 2 Time Example Where the Segment Consists of an Ascending Gradient Ramp Only The starting point of program operation is determined by where the measured input value PV is locate...

Page 29: ...A SSP Seg 1 Seg 2 Seg 4 Seg 5 Seg 3 Time PV 1 2 3 4 5 C D B A SSP Seg 1 Seg 2 Seg 4 Seg 5 Seg 3 Time The starting point of program operation is determined by where the measured input value PV is locat...

Page 30: ...asured value Opn off Opn off Cls on Deviation setting Hysteresis Cls on Measured value Temperature setpoint Deviation setting Cls on Hysteresis Opn off Measured value Temperature setpoint Deviation se...

Page 31: ...SEG2 SEG1 SEG3 SEG4 SEG5 SP1 SP2 SP3 SP4 SP5 Time event 1 ON time OFF time Time event 2 TM4 TM5 NOTE 1 When you don t want event OFF at the end of program operation set OFF to time event 1 or 2 off t...

Page 32: ...PV input is tracked Wait operation is available only at a segment junction that transfers from ramp to soak Wait Zone WTZ Wait Zone WTZ Time event SEGn 1 SEGn SEGn 1 The controller UP150 can move to...

Page 33: ...operation is held time event and segment time are extended only by amount of the hold 1 Hold in soak segment TM1 TM2 TM3 Time ON time OFF time SEG1 PV SEG2 SEG3 SEG4 SEG5 SP1 SP2 SP3 SP4 SP5 Hold sec...

Page 34: ...e SEG1 PV SEG2 SEG3 SEG4 SEG5 SP1 SP2 SP3 SP4 SP5 Time event 1 The time when Advance is executed the remaining time of this segment SEG2 is canceled The program moves to the start point of next segmen...

Page 35: ...nceled by key operation or external contact input digital input When hold status is canceled control output becomes 0 or OFF and event status is OFF 3 Repeat JC 2 At the program termination the contro...

Page 36: ...all the parameters and set them at their proper values B o Input burnout Check the sensor wiring and correct it OOO PV over scale PV exceeds its effective range Check the input type and scale setting...

Page 37: ...ction Taipei TAIWAN Phone 866 2 321 1113 Facsimile 866 2 322 5593 YOKOGAWA AUSTRALIA PTY LTD Private mail bag 24 Centre Court D3 25 27 Paul Street North North Ryde N S W 2113 AUSTRALIA Phone 61 2 9805...

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