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GB Modules Installation and User Manual  Page 2 

De-energize PV modules by removing them entirely from light or by

 

covering 

their front surface with an opaque material. Regard the safety regulations for 
live electrical equipment when working with modules that are exposed to any 
light. Use insulated tools and do not wear metallic

 

jewelry while working with 

PV modules.

In order to avoid arcing and electrical shock, do not disconnect electrical 
connections under load. Faulty connections can also result in arcing and 
electrical shock. Keep connectors dry and clean, and ensure that they are in 
proper working condition. Never insert metallic objects into the connectors, or 
modify them in any way in order to secure an electrical connection.

Do not touch or handle PV modules with broken glass, separated frames or 
a damaged backsheet unless the PV modules are first disconnected and you 
are wearing proper PPE. Avoid handling PV modules when they are wet unless 
cleaning the PV modules as directed in this manual. Never touch electrical 
connections that are wet without protecting yourself with insulated gloves.

Transport and Handling

Yingli Solar PV modules must be transported in the supplied packaging only and 
kept in the packaging until they are ready to be installed. Protect pallets against 
movement and exposure to damage during transportation. Secure pallets from 
falling over. Do not exceed the maximum height of pallets to be stacked, as 
indicated on the pallet packaging. Store pallets in a cool and dry location until 
the PV modules are ready to be unpackaged.

Figure 2: Pallet of PV modules

Yingli Solar PV modules are heavy, and should be handled with care. PV modules 
shall be handled at the frame; never use the junction box or cables as a grip. Do 
not exert mechanical stress on the cables. Never step on PV modules or drop 
or place heavy objects on them. Be careful when placing PV modules on hard 
surfaces, and secure them from falling. Broken glass can result in personal injury. 
PV modules with broken glass cannot be repaired and must not be used. Broken 
or damaged PV modules must be handled carefully and disposed of properly.

For unpacking PV modules from the Yingli Solar supplied packaging, first remove 
the pallet lid (after removing securing straps, if provided). Remove PV modules 
one at a time by sliding them up the channel in the package (see Figure 3). You 
may need to secure the remaining PV modules in the pallet packaging to prevent 
them from falling over. 

 
 

Figure 3: Removing PV modules from a pallet

Check PV modules for damage due to transportation before they are installed; 
do not install damaged modules. Contact the company you purchased the Yingli 

Solar PV modules from in order to obtain information on making claims for 
defective PV modules. 

PV module surfaces are susceptible to damage that could affect the performance 
or safety of the PV module; do not damage or scratch the PV module surfaces, 
and do not apply paint or adhesive to any of the surfaces, including the frame. 
For your safety, do not disassemble or modify Yingli Solar PV modules in any 
way. Doing so may degrade performance or cause irreparable damage and will 
void any applicable warranties. 

If it is necessary to store PV modules prior to installation, the PV modules 
should remain inside the packaging and protected from exposure that could 
compromise the durability of the packaging. 

Fire

Yingli Solar PV Modules have a Class C fire resistance rating in accordance with 
the IEC 61730-2 certification. When PV modules are mounted on rooftops, the 
roof must have a fire resistant covering suitable for this application. PV modules 
are electrical generating devices that may affect the fire safety of a building.

The use of improper installation methods and/or defective parts may result 
in the unexpected occurrence of an electrical arc during operation. In order to 
mitigate the risk of fire in this event, PV modules should not be installed near 
flammable liquids, gases, or locations with hazardous materials. 

In the event of a fire, PV modules may continue to produce a dangerous voltage, 
even if they have been disconnected from the inverter, have been partly or 
entirely destroyed, or the system wiring has been compromised or destroyed. In 
the event of fire, inform the fire crew about the particular hazards from the PV 
system, and stay away from all elements of the PV system during and after a fire 
until the necessary steps have been taken to make the PV system safe.

A P P L I C AT I O N   I N F O R M AT I O N

Application Restrictions

Yingli Solar PV modules must be mounted on appropriate installation structures 
positioned on suitable buildings, the ground, or other structures suitable for PV 
modules (e.g. carports, building facades or PV trackers). PV modules must not 
be mounted on moving vehicles of any kind. Yingli Solar PV modules must not 
be installed in locations where they could be submerged in water. 

Yingli Solar PV modules must not be sited in locations where aggressive 
substances such as salt or salt-water, or any other type of corrosive agent, could 
affect the safety and/or performance of the PV modules. Although some types 
of Yingli Solar PV modules have passed the IEC 61701 salt-mist corrosion test 
with a salt concentration of 5% by weight, galvanic corrosion can occur between 
the aluminum frame of the PV module and installation or grounding hardware if 
such hardware is comprised of dissimilar metals. Yingli Solar recommends that 
only stainless steel and aluminum metal directly contact PV modules in seaside 
installations to limit corrosion. 

Artificially concentrated light must not be directed on Yingli Solar PV modules. 

Design Recommendations

Yingli Solar recommends that PV modules be mounted at a minimum tilt angle 
of 10 degrees to allow for proper self-cleaning from normal rain showers.

Partial or complete shading of a PV module or modules can significantly reduce 
system performance. Yingli Solar recommends minimizing the amount of shade 
throughout the year to increase the amount of energy produced by the PV 
modules.

Lightning protection is recommended for PV systems that are to be installed in 
locations with high probability of lightning strikes.

High system voltages could be induced in the event of an indirect

 

lightning 

strike, which could cause damage to PV system components.

 

The open area of 

wire loops should be minimized, as shown in Figure 4,

 

in order to reduce the risk 

Summary of Contents for YLM-J 3.0 PRO Series

Page 1: ...tification requirements has been verified by an independent certification laboratory This Installation and User Manual is available in different languages In cases of discrepancy between versions the English language version shall control Failure to comply with the requirements listed in this manual will invalidate the Limited Warranty for PV Modules as provided by Yingli Solar at the time of sale...

Page 2: ...ules in any way Doing so may degrade performance or cause irreparable damage and will void any applicable warranties If it is necessary to store PV modules prior to installation the PV modules should remain inside the packaging and protected from exposure that could compromise the durability of the packaging Fire Yingli Solar PV Modules have a Class C fire resistance rating in accordance with the ...

Page 3: ...cross sectional areas that are approved for use at the maximum short circuit current of the PV module Yingli Solar recommends installers use only sunlight resistant cables qualified for direct current DC wiring in PV systems The minimum wire size should be 4mm2 Table 1 Required minimum field wiring specifications Testing Standard Wire Size Temperature Rating Required Minimum Field Wiring EN 50618 ...

Page 4: ...sult in galvanic corrosion An addendum to UL Standard 1703 Flat Plate Photovoltaic Modules and Panels recommends metal combinations not exceed an electrochemical potential difference of 0 5 Volts The frame rails have pre drilled holes marked with a grounding sign as illustrated in Figure 8 These holes should be used for grounding purposes and must not be used for installation the PV modules Do not...

Page 5: ...n attachment Figure 12 Installation rails The large size modules are mounted with four outer holes with max mechanical loads of 5400 Pa snow front and 2400 Pa wind back Top down Clamps Third party clamps that have been designed for PV installation structures are an approved installation attachment method for Yingli Solar PV modules Modules must be fastened using clamps applied to the top side of t...

Page 6: ...rasive materials that could scratch or damage the glass surface Failure to comply with these requirements may adversely affect the PV module performance Yingli Solar PV modules are designed to withstand high snow loads However if removing snow is desired to enhance production use a brush to gently remove snow Do not try to remove frozen snow or ice from PV modules DECOMMISSIONING The dismantling o...

Page 7: ...racteristics are within 10 percent of the indicated values of Isc Voc and Pmax under Standard Test Conditions irradiance of 1000 W m2 AM 1 5 spectrum and a cell temperature of 25 C Refer to module datasheets for specific power output tolerances Please refer to Table 1 to see which power classes actually exist for which module series Family YLM J 3 0 PRO Type YLxxxD 37e 1 2 xxx 390 415 YLxxxD 37e 1...

Page 8: ...4 20 N m The tightening steps as follows use torque wrench to tighten nut to target torque nut loosen 90 180 degrees finally tighten the nut to the target torque and reduce the torque attenuation 2 Mounting hole installation 1P tracker Type Mechanical load Pa Safety factor Schematic diagram Purlin parallel to long side frame 1600 1600 1 5 Notes To maximize mounting longevity Yingli Solar strongly ...

Page 9: ...ashers of minimum 1 4 mm thickness with an minimum outer diameter of 15 57 mm Modules can be attached using the mounting holes the number of mounting holes used for a single long side frame 2 including at least one φ7 10 mm hole on the back of the module frame by fixing the module to the support rails with bolts Secure the module in each mounting location with M6 and M8 bolts and matching flat was...

Page 10: ... when it is pressed down L represents the length of the long side of the module the described distances are from the module edge to the middle of the clamp The long side frames of the module are fixed to the mounting beam or rail by at least 4 clamps that can be fitted with M8 bolts The length of the clamp 40 mm and the module frame to maintain at least 7 mm but not more than 10 mm overlap part co...

Page 11: ...es are required to secure the modules to the forklift with a tensile strength greater than 2000 kgf 2 Pass the forearm of the anti tilting bracket through the pallet insert the two bolts into the front round hole of the anti tilting bracket and adjust the support angle of the anti tilting bracket so that the angle with the ground is between 80 and 87 3 When placing it need to wait for the packing ...

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