background image

YINGLISOLAR.COM

©  Yingli  Energy  Development  Company  Limited           

GB Modules Installation and User Manual  Page 5 

Landscape Orientation

Portrait Orientation

snow load), depending on the module type (please refer to the data sheet for 
this information).

Installation structures and other mechanical parts must be designed and 
approved to withstand the design wind and snow loads applicable for a 
particular site. Yingli Solar PV modules must not be subjected to forces from the 
substructure, including forces caused by thermal expansion. 

The installation method must not result in the direct contact of dissimilar 
metals with the aluminum frame of the PV module that will result in galvanic 
corrosion. An addendum to UL Standard 1703 “Flat Plate Photovoltaic Modules 
and Panels” recommends metal combinations not exceed an electrochemical 
potential difference of 0.5 Volts. Yingli Solar PV modules can be mounted in 
landscape or portrait orientation, as illustrated in Figure 10, provided that the 
installation method follows one of the acceptable methods listed below. 

Figure 10: Landscape and portrait installation

In order to maintain the fire class rating, the distance between the PV module 
front surface (glass) and the roof surface shall be at least 10 cm. This spacing 
also allows air flow to cool the PV module. Install PV modules with a minimum 
spacing of 1 cm between neighboring frames to allow for thermal expansion.

Installation Methods

The following installation methods are available:

Bolts or Clamps

Refer to figure 12 and 13. Do not modify the existing installation holes or drill 
new holes. Do not apply excessive pressure on the frame such that the frame 
deforms.

•   Bolts: 

Modules must be mounted using the installation holes located on the 

rear side of the long frame parts using M8 stainless steel bolts, nuts, and 
washers. The torque of screw tightening should between 14N∙m to 20N∙m.

 
 
 
 
 
 
 
 

Figure 11: Detail of a bolt installation attachment

Figure 12 : Installation rails

The large size modules are mounted with four outer holes, with max mechanical 
loads of 5400 Pa snow (front) and 2400 Pa wind (back).

•  Top-down  Clamps: 

Third-party clamps that have been designed for PV 

installation structures are an approved installation attachment method for 
Yingli Solar PV modules. Modules must be fastened using clamps applied to 
the top side of the long frame parts. A clamp holds two modules except for the 
clamps at the beginning and end of a module row. The module clamps should 
not contact with the front glass and deform the frame. and avoiding shadowing 
effects from the module clamps. The module frame is not to be modified under 
any circumstances. The applied torque value should be big enough to fix the 
modules steadily, the torque of screw tightening should between 16 N∙m to 
24 N∙m.

  

 
 
 
 
 
 
 
 

Figure 13: Detail of a top-down clamp installation attachment

M A I N T E N A N C E

General

Yingli Solar recommends that PV systems be periodically inspected by the 
installer, or other qualified person. 

The purpose of the PV system inspection is to ensure that all system components 
are functioning properly. At a minimum, this inspection should confirm the 
following:

–  All cables and connector attachments are undamaged and properly secured

– No sharp objects are in contact with the PV module surfaces

–  PV modules are not shaded by unwanted obstacles and/or foreign material

–  Installation and grounding components are tightly secured with no corrosion

Defects should be addressed immediately. 

Cleaning

Over time, dirt and dust can accumulate on the glass surface of the module, 
reducing its power output. Yingli Solar recommends periodic cleaning of PV 
modules to ensure maximum power output, especially in regions with low 
precipitation. 

Screw

Backing Nut

Nut Washer

PV Laminate

Mounting Rail

Aluminum Frame

L

L

Inner Four-hole Installation

Long Frame Side Clamp Installation -1
       (Clamp Length≥40mm)

L

L

L

Outer Four-hole Installation

Long Frame Side Clamp Installation -2
       (Clamp Length≥40mm)

Short Frame Side Clamp Installation -2

       (Clamp Length≥40mm)

Inner Four-hole installation

Outer Four-hole installation

Summary of Contents for YLM-J 3.0 PRO Series

Page 1: ...tification requirements has been verified by an independent certification laboratory This Installation and User Manual is available in different languages In cases of discrepancy between versions the English language version shall control Failure to comply with the requirements listed in this manual will invalidate the Limited Warranty for PV Modules as provided by Yingli Solar at the time of sale...

Page 2: ...ules in any way Doing so may degrade performance or cause irreparable damage and will void any applicable warranties If it is necessary to store PV modules prior to installation the PV modules should remain inside the packaging and protected from exposure that could compromise the durability of the packaging Fire Yingli Solar PV Modules have a Class C fire resistance rating in accordance with the ...

Page 3: ...cross sectional areas that are approved for use at the maximum short circuit current of the PV module Yingli Solar recommends installers use only sunlight resistant cables qualified for direct current DC wiring in PV systems The minimum wire size should be 4mm2 Table 1 Required minimum field wiring specifications Testing Standard Wire Size Temperature Rating Required Minimum Field Wiring EN 50618 ...

Page 4: ...sult in galvanic corrosion An addendum to UL Standard 1703 Flat Plate Photovoltaic Modules and Panels recommends metal combinations not exceed an electrochemical potential difference of 0 5 Volts The frame rails have pre drilled holes marked with a grounding sign as illustrated in Figure 8 These holes should be used for grounding purposes and must not be used for installation the PV modules Do not...

Page 5: ...n attachment Figure 12 Installation rails The large size modules are mounted with four outer holes with max mechanical loads of 5400 Pa snow front and 2400 Pa wind back Top down Clamps Third party clamps that have been designed for PV installation structures are an approved installation attachment method for Yingli Solar PV modules Modules must be fastened using clamps applied to the top side of t...

Page 6: ...rasive materials that could scratch or damage the glass surface Failure to comply with these requirements may adversely affect the PV module performance Yingli Solar PV modules are designed to withstand high snow loads However if removing snow is desired to enhance production use a brush to gently remove snow Do not try to remove frozen snow or ice from PV modules DECOMMISSIONING The dismantling o...

Page 7: ...racteristics are within 10 percent of the indicated values of Isc Voc and Pmax under Standard Test Conditions irradiance of 1000 W m2 AM 1 5 spectrum and a cell temperature of 25 C Refer to module datasheets for specific power output tolerances Please refer to Table 1 to see which power classes actually exist for which module series Family YLM J 3 0 PRO Type YLxxxD 37e 1 2 xxx 390 415 YLxxxD 37e 1...

Page 8: ...4 20 N m The tightening steps as follows use torque wrench to tighten nut to target torque nut loosen 90 180 degrees finally tighten the nut to the target torque and reduce the torque attenuation 2 Mounting hole installation 1P tracker Type Mechanical load Pa Safety factor Schematic diagram Purlin parallel to long side frame 1600 1600 1 5 Notes To maximize mounting longevity Yingli Solar strongly ...

Page 9: ...ashers of minimum 1 4 mm thickness with an minimum outer diameter of 15 57 mm Modules can be attached using the mounting holes the number of mounting holes used for a single long side frame 2 including at least one φ7 10 mm hole on the back of the module frame by fixing the module to the support rails with bolts Secure the module in each mounting location with M6 and M8 bolts and matching flat was...

Page 10: ... when it is pressed down L represents the length of the long side of the module the described distances are from the module edge to the middle of the clamp The long side frames of the module are fixed to the mounting beam or rail by at least 4 clamps that can be fitted with M8 bolts The length of the clamp 40 mm and the module frame to maintain at least 7 mm but not more than 10 mm overlap part co...

Page 11: ...es are required to secure the modules to the forklift with a tensile strength greater than 2000 kgf 2 Pass the forearm of the anti tilting bracket through the pallet insert the two bolts into the front round hole of the anti tilting bracket and adjust the support angle of the anti tilting bracket so that the angle with the ground is between 80 and 87 3 When placing it need to wait for the packing ...

Reviews: