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Y I N G L I S O L A R .CO M

©

 Yingli Energy Development Company Limited           

GB Modules Installation and User Manual  Page 1 

This manual applies to photovoltaic modules (“PV modules”, 
also commonly known as solar panels) manufactured by Yingli 
Energy  Development  Company  Limited  (“Yingli  Solar”),  and 
is  explicitly  written  for  qualified  professionals  (“Installer”  or 
“Installers”),  including  without  limitation  licensed  electricians 
and RAL Certified PV Installers.

I N T R O D U C T I O N

Thank  you  for  choosing  Yingli  Solar  as  your  PV  module  provider.  We 

appreciate  your  business!  This  manual  contains  important  information 

pertaining  to  the  electrical  and  mechanical  installation  and  maintenance 

of PV modules, and contains safety information that you must read carefully and 

be  familiar  with  before  handling,  installing,  and/or  maintaining  Yingli  Solar  PV 

modules.

Yingli Solar does not assume responsibility and expressly disclaims liability for 

losses, damages, or expenses arising out of, or in any way connected with this 

Installation  and  User  Manual.  Yingli  Solar  assumes  no  responsibility  for  any 

infringement  of  patents  or  other  rights  of  third  parties,  which  may  result  from 

using Yingli Solar PV modules. No license is granted expressly or by implication 

or under any patent or patent rights. The information in this manual is believed to 

be reliable, but does not constitute an expressed or implied warranty. Yingli Solar 

reserves the right to make changes to its PV modules and other products, their 

specifications, or this manual without prior notice.

Yingli  Solar  and  its  subsidiaries  are  not  liable  for  any  damages  caused  by 

inappropriate  installation,  use,  or  maintenance  of  Yingli  Solar  PV  modules, 

including  without  limitation  damages,  losses,  and  expenses  caused  by  non-

observance of the instructions of this manual or caused by or in connection with 

products of other manufacturers.

Yingli Solar PV modules are designed to meet the requirements for the standards 

IEC  61215  and  IEC  61730,  application  class  A.  Modules  rated  for  use  in  this 

application class may be used in systems operating at greater than 50 V DC or 

240 W, where general contact access is anticipated. Modules qualified for safety 

through  IEC  61730-1  and  IEC  61730-2  and  within  this  application  class  are 

considered to meet the requirements for safety class II. In the course of the PV 

module certification process, the compliance of this manual with the certification 

requirements has been verified by an independent certification laboratory. 

This Installation and User Manual is available in different languages. In cases of 

discrepancy between versions, the English language version shall control.

Failure  to  comply  with  the  requirements  listed  in  this  manual  will  invalidate  the 

Limited Warranty for PV Modules as provided by Yingli Solar at the time of sale to 

the direct customer. Additional recommendations are provided to enhance safety 

practices and performance results. Please provide a copy of this manual to the 

PV system owner for their reference, and inform them of all relevant aspects of 

safety, operation and maintenance.

S A F E T Y

General 

You must understand and follow all applicable local, state, and federal regulations 

and  standards  for  building  construction,  electrical  design,  fire,  and  safety,  and 

must check with local authorities to determine applicable permitting requirements 

before attempting to install or maintain PV modules.

 

Rooftop  PV  systems  should  only  be  installed  on  dwellings  that  have  been 

formally analyzed for structural integrity, and confirmed to be capable of handling 

the additional weighted load of PV system components, including PV modules, by 

a certified building specialist or engineer. 

For your safety, do not attempt to work on a rooftop until safety 

precautions  have  been  identified  and  taken,  including  without 

limitation  fall  protection  measures,  ladders  or  stairways,  and 

personal protective equipment (PPE)

For your safety, do not install or handle PV modules under adverse conditions, 

including without limitation strong or gusty winds, and wet or frosted roof surfaces. 

The flat-plate PV module construction consists of a laminated assembly of solar 

cells encapsulated within an insulating material with a rigid glass surface and an 

insulated substrate. The laminated assembly is supported by an aluminum frame 

that is also used for installation the module. See Figure 1 for an illustration of the 

PV module components.

   

Figure 1: Module components and cross-section of the laminated assembly

Electrical

PV modules can produce current and voltage when exposed to 

light of any intensity. Electrical current increases with higher light 

intensity.  DC  voltage  of  30  Volts  or  higher  is  potentially  lethal. 

Contacting the live circuitry of a PV system operating under light 

can result in lethal electric shock.

1

1. 

Aluminum Frame

2. Glass

3.  Encapsulating EVA

4.  PV Cell

5. Backsheet

2

3

5

4

YINGLI SOLAR GB MODULES 

Installation and User Manual

Revision date: Dec. 12th, 2022  |  Applicable for IEC certified products  |  The third edition

Summary of Contents for YLM 144CELL 182PERC

Page 1: ...ication requirements has been verified by an independent certification laboratory This Installation and User Manual is available in different languages In cases of discrepancy between versions the Eng...

Page 2: ...ng so may degrade performance or cause irreparable damage and will void any applicable warranties If it is necessary to store PV modules prior to installation the PV modules should remain inside the p...

Page 3: ...suitable cross sectional areas that are approved for use at the maximum short circuit current of the PV module Yingli Solar recommends installers use only sunlight resistant cables qualified for dire...

Page 4: ...ult in galvanic corrosion An addendum to UL Standard 1703 Flat Plate Photovoltaic Modules and Panels recommends metal combinations not exceed an electrochemical potential difference of 0 5 Volts The f...

Page 5: ...hment Figure 12 Installation rails The large size modules are mounted with four outer holes with max mechanical loads of 5400 Pa snow front and 2400 Pa wind back Top down Clamps Third party clamps tha...

Page 6: ...e materials that could scratch or damage the glass surface Failure to comply with these requirements may adversely affect the PV module performance Yingli Solar PV modules are designed to withstand hi...

Page 7: ...l characteristics are within 10 percent of the indicated values of Isc Voc and Pmax under Standard Test Conditions irradiance of 1000 W m2 AM 1 5 spectrum and a cell temperature of 25 Refer to module...

Page 8: ...f 14 20 N m The tightening steps as follows use torque wrench to tighten nut to target torque nut loosen 90 180 degrees finally tighten the nut to the target torque and reduce the torque attenuation 2...

Page 9: ...ashers of minimum 1 4 mm thickness with an minimum outer diameter of 15 57 mm Modules can be attached using the mounting holes the number of mounting holes used for a single long side frame 2 includin...

Page 10: ...when it is pressed down L represents the length of the long side of the module the described distances are from the module edge to the middle of the clamp The long side frames of the module are fixed...

Page 11: ...ropes are required to secure the modules to the forklift with a tensile strength greater than 2000 kgf 2 Pass the forearm of the anti tilting bracket through the pallet insert the two bolts into the...

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