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20

Assembly

assembly

tOOls needed

Warning: 

Service on Yeti bicycles requires special 

knowledge and tools.  Yeti Cycles recommends that all 

service and repairs be performed by an authorized Yeti 

dealer.

Dead Blow Hammer

Two-5mm allen keys

6mm allen key

4mm allen key

3mm allen key

Fox guide pin tool

time

30-45  minutes depending 
on condition of the bike

yeti tiPs

Make sure your tools are in good condition.  
A worn allen key can round the head of bolt 
preventing proper torque.  Be careful when using 
ballend allen wrenches for the same reason.

Torque settings are listed throughout the 
instructions.  It is also important to prep all bolt 
threads.  The instructions denote whether to use 
a blue Loctite compound or grease. 

Not every tool may be needed for the assembly / 
disassembly of your bike.  The list encompasses 
all the tools necessary to completely assemble 
and disassemble a each bike.

Summary of Contents for 575 2011

Page 1: ...YETICYCLES 600CORPORATECIRCLE UNITD GOLDEN CO80401 888 576 9384 USA 2011 575 OWNER S MANUAL...

Page 2: ...eometry 10 Maintenance Schedule 12 Bike Setup Overview 14 Shock Setup FOX RP23 16 Quick Start Guide 17 Cable Routing 18 Assembly Overview 20 Assembly Chip System 22 25 Disassembly Tips 27 Exploded Vie...

Page 3: ...e to anticipate every situation or condition that may occur during the assembly setup and maintenance of your bicycle Warning Make sure you review and understand the warnings instructions and content...

Page 4: ...cable routing through the chainstay maximizes clearance between the chainstay rear tire and crankset 4 Flex pivots CarbonFlex pivots allowed us to shave weight and increases performance I Beam constru...

Page 5: ...8 25 6 C 68 0 68 0 68 0 68 0 68 0 D 72 8 72 8 72 8 72 8 72 8 E 16 9 16 9 16 9 16 9 16 9 F 42 4 43 5 44 5 45 6 46 4 G 13 3 13 3 13 3 13 3 13 3 H 28 8 29 3 29 3 29 3 29 3 I 3 60 4 50 4 50 5 10 5 10 j 2...

Page 6: ...the service items listed in the maintenance schedule Torque We have attached a brief list of torque specifications for bolts and components that may need to be tightened while performing basic mainten...

Page 7: ...is leaking or you notice any damage to the surfaces or seals please contact the Fox Racing Shox service center for repair at 800 FOX SHOX Shock set up can fluctuate greatly based on the rider The set...

Page 8: ...ave compressed the shock get off the bike and measure the distance between the shock body and the new position of the travel indicator O Ring This is your sag Refer to the guide below for the percenta...

Page 9: ...the housing over the bottom bracket and into the drive side chainstay Be sure to run the housing through the guide on the front derailleur mounting plate before inserting it into the chainstay Push th...

Page 10: ...f the bike Yeti Tips Make sure your tools are in good condition A worn allen key can round the head of bolt preventing proper torque Be careful when using ballend allen wrenches for the same reason To...

Page 11: ...d accommodate the shock Rear Triangle Assembly Slide the swingarm over the main pivot bore using the grooves in the swingarm to properly align over the bore Thread Prep Yeti recommends prepping all bo...

Page 12: ...frame should be pushed flush against one another Torque the pinch bolts on the seatstays to 40 45 in LB Torque the pinch bolts on the dogbone to 25 30 in LB 10 10 installing dt dropout kit Fit the 12M...

Page 13: ...n the main pivot pin SHOCK DOGBONE DISSASSEMBLY Remove the guide pin from the seatstay junction and then pull the rear triangle off of the frame Remove the male bolt from the 40 5mm Ti female bolt hol...

Page 14: ...aring 3903 2RS Double Row 10 1 300030189 Pivot Pin M10 x 1 x 22mm 11 5 300030110 Bolt Ti Male M6 x 1 x 12mm 12 4 300030069 Washer 8 5 x 12 5 x 0 5mm 13 4 300030062 Washer 6 5 x 12 5 x 0 5mm 14 1 30003...

Page 15: ...5 reducer 8mm x 7 5 mm rear 2 300020034 reducer 22mm front 2 300020032 bearing 398 rs max dbl row 19mm x 8mm x 11mm 6 300020030 bearing 3903 2rs double row 2 200020136 575 08 11 pinch bolts for swinga...

Page 16: ...limited warranties the bicycle or frameset must be presented to an authorized Yeti dealer together with proof of purchase The above warranties have been in effect since January 2000 All Yeti frames s...

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