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E L E C T R I C   B I C Y C L E   M A N U A L   -   P L U T O   S E R I E S  

M O D E L S

 

Page 1 

Contents 

1.Users  Considerations--------------------------------------------------------------------------------------------------------------------------------------------  2 

2.Description of Vehicle Structure------------------------------------------------------------------------------------------------------------------------------- 3     

2.1 Description of  Pluto R Structure---------------------------------------------------------------------------------------------------------------------------- 3     

2.2 Description of  Pluto M1 Structure-------------------------------------------------------------------------------------------------------------------------- 4     

2.3 Description of  Pluto C1 Structure-------------------------------------------------------------------------------------------------------------------------- 5               

2.4 Description of  Pluto C2 Structure-------------------------------------------------------------------------------------------------------------------------- 6                 

2.5 Description of  Pluto R Plus Structure--------------------------------------------------------------------------------------------------------------------- 7 

2.6 Description of  Pluto M1 Plus Structure------------------------------------------------------------------------------------------------------------------- 8 

2.7 Description of  Pluto M3 Plus Structure------------------------------------------------------------------------------------------------------------------- 9 

2.8 Description of  Pluto C1 Plus Structure------------------------------------------------------------------------------------------------------------------ 10 

2.9 Description of  Pluto C2 Plus Structure------------------------------------------------------------------------------------------------------------------ 11 

3. Vehicle Unpacking and Assembling------------------------------------------------------------------------------------------------------------------- 12-17  

4. Vehicle Debugging Instruction------------------------------------------------------------------------------------------------------------------------------- 18 

4.1 Disc Brake Device Debugging------------------------------------------------------------------------------------------------------------------------- 18-19 

4.2 V Brake Debugging--------------------------------------------------------------------------------------------------------------------------------------- 20-21 

4.3 Transmission Debugging ------------------------------------------------------------------------------------------------------------------------------- 22-23 

4.4 Vehicle Circuit Test--------------------------------------------------------------------------------------------------------------------------------------- 24-28        

5. Common Circuit Problems Checking------------------------------------------------------------------------------------------------------------------ 29-33                         

6.  Daily  Maintenance  Instruction---------------------------------------------------------------------------------------------------------------------------  34

   

Summary of Contents for PLUTO Series

Page 1: ...e 6 2 5 Description of Pluto R Plus Structure 7 2 6 Description of Pluto M1 Plus Structure 8 2 7 Description of Pluto M3 Plus Structure 9 2 8 Description of Pluto C1 Plus Structure 10 2 9 Description of Pluto C2 Plus Structure 11 3 Vehicle Unpacking and Assembling 12 17 4 Vehicle Debugging Instruction 18 4 1 Disc Brake Device Debugging 18 19 4 2 V Brake Debugging 20 21 4 3 Transmission Debugging 2...

Page 2: ...e time if so a large circuit current will be generated and causes accidents Please pay attention to it 5 Please not disassemble and decompose components by yourself you can buy standard components from the our agency for replacement 6 In order to keep others safety and prevent your electric bicycle from unnecessary damage please do not lend it to someone who cannot operate it 7 Please use display ...

Page 3: ...Handle Bar 4 Frame of the Bicycle 5 Front Disc brake Device 6 The Place of Battery and Controller 7 Pedal 8 Rear Derailleur 9 Speed Flywheel 10 Rear Disc brake Device 11 Crank crankset 12 Taillight 13 Saddle 14 Seat Post 1 Left brake lever 2 Left Handlebar Grip 3 Meter display 4 Right Handlebar Grip 5 Right brake lever 6 Right derailleur controller ...

Page 4: ...Handle Bar 4 Frame of the Bicycle 5 Front Disc brake Device 6 The Place of Battery and Controller 7 Pedal 8 Rear Derailleur 9 Speed Flywheel 10 Rear Disc brake Device 11 Crank crankset 12 Taillight 13 Saddle 14 Seat Post 1 Left brake lever 2 Left Handlebar Grip 3 Meter display 4 Right Handlebar Grip 5 Right brake lever 6 Right derailleur controller ...

Page 5: ...Handle Bar 4 Frame of the Bicycle 5 Front Disc brake Device 6 The Place of Battery and Controller 7 Pedal 8 Rear Derailleur 9 Speed Flywheel 10 Rear Disc brake Device 11 Crank crankset 12 Taillight 13 Saddle 14 Seat Post 1 Left brake lever 2 Left Handlebar Grip 3 Meter display 4 Right Handlebar Grip 5 Right brake lever 6 Right derailleur controller ...

Page 6: ...Handle Bar 4 Frame of the Bicycle 5 Front Disc brake Device 6 The Place of Battery and Controller 7 Pedal 8 Rear Derailleur 9 Speed Flywheel 10 Rear Disc brake Device 11 Crank crankset 12 Taillight 13 Saddle 14 Seat Post 1 Left brake lever 2 Left Handlebar Grip 3 Meter display 4 Right Handlebar Grip 5 Right brake lever 6 Right derailleur controller ...

Page 7: ...3 Handle Bar 4 Frame of the Bicycle 5 Front Disc brake Device 6 The Place of Battery and Controller 7 Pedal 8 Rear Derailleur 9 Speed Flywheel 10 Rear Disc brake Device 11 Crank crankset 12 Taillight 13 Saddle 14 Seat Post 1 Left brake lever 2 Left Handlebar Grip 3 Meter display 4 Right Handlebar Grip 5 Right brake lever 6 Right derailleur controller ...

Page 8: ... 3 Handle Bar 4 Frame of the Bicycle 5 Front Disc brake Device 6 The Place of Battery and Controller 7 Pedal 8 Rear Derailleur 9 Speed Flywheel 10 Rear Disc brake Device 11 Crank crankset 12 Taillight 13 Saddle 14 Seat Post 1 Left brake lever 2 Left Handlebar Grip 3 Meter display 4 Right Handlebar Grip 5 Right brake lever 6 Right derailleur controller ...

Page 9: ... 3 Handle Bar 4 Frame of the Bicycle 5 Front Disc brake Device 6 The Place of Battery and Controller 7 Pedal 8 Rear Derailleur 9 Speed Flywheel 10 Rear Disc brake Device 11 Crank crankset 12 Taillight 13 Saddle 14 Seat Post 1 Left brake lever 2 Left Handlebar Grip 3 Meter display 4 Right Handlebar Grip 5 Right brake lever 6 Right derailleur controller ...

Page 10: ... 3 Handle Bar 4 Frame of the Bicycle 5 Front Disc brake Device 6 The Place of Battery and Controller 7 Pedal 8 Rear Derailleur 9 Speed Flywheel 10 Rear Disc brake Device 11 Crank crankset 12 Taillight 13 Saddle 14 Seat Post 1 Left brake lever 2 Left Handlebar Grip 3 Meter display 4 Right Handlebar Grip 5 Right brake lever 6 Right derailleur controller ...

Page 11: ... 3 Handle Bar 4 Frame of the Bicycle 5 Front Disc brake Device 6 The Place of Battery and Controller 7 Pedal 8 Rear Derailleur 9 Speed Flywheel 10 Rear Disc brake Device 11 Crank crankset 12 Taillight 13 Saddle 14 Seat Post 1 Left brake lever 2 Left Handlebar Grip 3 Meter display 4 Right Handlebar Grip 5 Right brake lever 6 Right derailleur controller ...

Page 12: ...E L S Page 12 Vehicle Unpacking and Assembling 3 1 Unpacking the packaging box and making an inventory of accessories 3 2 Taking out the vehicle from the packaging box clipping the ribbons which used on front wheel and handlebar dismantling the pearl wool cover on vehicle ...

Page 13: ... S Page 13 Vehicle Unpacking and Assembling 3 3 For the vehicle if with splash guard firstly fixing the front splash guard and the headlamp use hexagon head screws on the front fork And then fixing the guard support stick with cross head screws at the lower leg of front fork ...

Page 14: ...rk disc brake mount There are two installation methods radial mounting and axial mounting 3 5 Tightly locking the front wheel with quick release pole on the front fork and keeping the front wheel is on the center line of front fork Remove the front wheel quick release lever fix the front wheel to the front fork and finally tighten the quick release lever OR Radial Mounting Axial Mounting ...

Page 15: ...n putting the knurling part of the handle horizontal pipe into the handle stem and fixing the screws with hexagon wrench A After tightly locking the handle stem homogenizing the up and down gap on the front and back cover of handle vertical pipe B Keeping a bilateral symmetry after crossly shifting the handlebar and the handle stem should be putted on the center line of vehicle frame symmetry symm...

Page 16: ... and Assembling 3 7 Inserting the saddle pipe into the seat post adjusting the height of saddle pipe to a appropriate position putting the cushion at a proper place and screwing the quick release handle of seat post A The longest length of the saddle pipe should not exceeded the position of safety line ...

Page 17: ...R I C B I C Y C L E M A N U A L P L U T O S E R I E S M O D E L S Page 17 Vehicle Unpacking and Assembling 3 8 Putting the pedal with mark L on the left crank and putting the pedal with mark R on the right crank ...

Page 18: ...he right and left space of disc brake s shoe by adjusting the position of the bracket of disc brake device to achieve the back lash uniformity at the both sides of disc brake pad and disc brake device B You can also slightly adjust the space between disc brake piece and disc brake device by slightly adjust the screws on the right side of disc brake device A B ...

Page 19: ...e installed nut of the fixed brake core of disc brake device and adjusting core s degree of tightness to achieve the proper degree of tightness of the brake which means effective brake can be realized when the brake handle is pushed to the 1 3 position D The tires can be completely stopped when the brake handle is pushed to the 1 2 position C D ...

Page 20: ... V brake rebounds flexibly and keep the balance of the brake tile at both sides and steel ring surface B Through adjusting the installed nut of the fixed brake core at the top of V brake and the core s degree of tightness to achieve the same space between the V brake s tiles at both sides and the rim as well as the proper degree of tightness of the brake A B brake cable tube 5mm internal hexagonal...

Page 21: ... U T O S E R I E S M O D E L S Page 21 Vehicle Debugging Instruction C Effective brake can be realized when the brake handle is pushed to the1 3 position D The tires can be completely stopped when the brake handle is pushed to the 1 2 position D C ...

Page 22: ...e back derailleur to make the center of guide wheel is placed at the same line as the center of the flywheel s minimum tooth when the derailleur is at the outermost place and make the center of guide wheel is placed at the same line as the center of the flywheel s maximum tooth when the derailleur is at the innermost place B Through adjusting the installed nut of the fixed transmission core of bac...

Page 23: ...e plate with wheel of front derailleur C Through adjusting the installed nut of the fixed transmission core of back derailleur and the core s degree of tightness to achieve the flexible gear shift of front derailleur and the free shift of each gear without any noisy D In the situation that there is a front derailleur and a back derailleur it is understandable that sometimes friction is exist when ...

Page 24: ... A L P L U T O S E R I E S M O D E L S Page 24 Vehicle Debugging Instruction 4 4 Vehicle Circuit Test A Display Button instruction There are three buttons on display that represented by the following functions respectively Down Mode and Up ...

Page 25: ...condition before the circuit test C Holding button for 2 seconds to switch on the electric bike system and it will display normally without any numeric error D Pressing for 2 seconds to turn on the display background light and turn on the head light if the bike have light at the same time which is suitable for riding at night Pressing again for 2 seconds to turn off the head light ...

Page 26: ... Vehicle Debugging Instruction E Pressing always to access the push assistance mode the bike will go on at a speed 6KM H P is showed on the screen at the same time The push assistance function switches off as soon as you release DOWN button F Pressing and to change the assistant level ...

Page 27: ...d On the condition of riding to change the indicated information press MODE button to show in turn as below Running Speed Km h Trip Distance Km Trip Time Hour Average Speed Km h Max Speed Km h Each state will display for 6 seconds and then automatically returns to the Running Speed interface On the condition that the speed is 0 km h Trip Distance will be added to the circulation interface ...

Page 28: ...ttings Attention terminal clients can not amend parameters if a series of riding accidents occurred after your modification such as the damage of the mater the burning of controller and so on our company will not shoulder the responsibility I If you whirl the crankset when the assistant level is at any speed level except 0 the working indicating light of assistant sensor will be lighted up and the...

Page 29: ...1 Display Error code Be care of the safety use Don t attempt to release the connector when battery is on power Try to avoid hitting Do not modify system parameters to avoid parameters disorder Make the display repaired when error code appears When the Error code appears how to find out the key problem parts on the bike ...

Page 30: ...ed crookedly Step 2 use a new throttle to test Step 3 If above parts all no problem then change a new harness to check C Error 23 Motor Abnormality and 24 Motor hall abnormality Step 1 Check whether the connectors of the controller and motor get loose or damaged or whether the contact pin is inserted crookedly Step 2 Check the sensor work well or not the light is flashing when pedal Step 3 Check t...

Page 31: ...orks if we push throttle if the bike has or use 6KM H pushing speed function while there is no assistance power when we cranking Solutions A Check whether the sensor works normally or abnormally Please check the space between Magnets disc and sensor is 2 3mm or not Please check if the sensor indicating light is flashing or not and when you crank the light is flashing or not B Check whether the con...

Page 32: ...ck if bike can work or not E Change a new controller to check if bike can work or not F If there is a motor patch cord please check the patch cord work normally or not 5 4 head light or tail light cannot work Condition 1 the lights with dry battery Check whether the dry batteries of taillight or head light are ran out if yes please change new ones Condition 2 the lights are connected wire A Please...

Page 33: ... whether there is voltage at the battery discharge terminal by using multimeter 36V battery voltage is commonly presented higher than 31 5V 48V battery voltage is commonly presented higher than 42 5V C Whether the battery plug is properly installed and whether the positive and negative electrodes are installed in reverse D Check whether the display is burned please change a new display to test E C...

Page 34: ...der to keep your riding safety and keep you electric bike at its best please regularly wash your bikes 6 5 Please regularly check whether the performance of brake is good Pay attention to increase the braking distance in rainy and snowy days as well as when you are downhill riding 6 6 Charge the batteries after each riding to keep the groove of the batteries 6 7 Regularly blow up the tires Lubrica...

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