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124574 

(07/11)

Owner’s Manual Supplement

t

  

HeadSHOk FaTTY dLR80

LOCKOUT 

LEG

DROPOUT

BRAKE
POST
MOUNT

CROWN

REBOUND 

BOOT

HD191/BLK

49 mm

33 mm

HD170/

KT031/

KF211/

KF264/

KH005/

KH047/

KH022/

KF266/

QSMSEAL/

HD169/

HDTL149/

Fork Installation Tool

INTEGRATED
HEADTUBE

DLR80 DAMPING CARTRIDGE

HD169/

OUTER TUBE 

AIR VALVE

Specifications

INTeNded USe 

-   

Condition 3,   Cross-Country , Marathon, Hardtails 

See Intended Use in your 

Cannondale Bicycle Owner’s Manual

.

HEADTUBE COMPATIBILITY

Headshok Integrated

TRAVEL

80 mm

ADJUSTMENT

Rebound, Lockout,  On/Off

SPRING  TYPE

Air

RECOMMENDED SAG 10%

8 mm

DAMPING CARTRIDGE

Cannondale DLR80

DAMPER OIL WT.

5W

BRAKE MOUNT

Post Mount (160 mm)

WHEEL

 Quick Release 

WaRNING

This supplement may include procedures beyond the scope of general mechanical 
aptitude.    Special  tools,  skills,  and  knowledge  may  be  required.  Improper 
mechanical work increases the risk of an accident.   Any bicycle accident has risk 
of serious injury, paralysis or death. To minimize risk we strongly recommend 
that owners always have mechanical work done by an authorized Cannondale 
retailer. 

Pre-Ride Checklist

Before every ride do the following: 

1.   Check the fork boot for damage cracking, splits, or tears.  Be sure to 

check  in the folds of the boot.  Check for any cables or lines rubbing 
the boot. 

2.   Check the attachment of the boot at the top and bottom.  The upper 

and lower boot lips should be fitted over the lower collar and fork lip. 
NO PART OF THE FORK INNER TUBE SHOULD BE EXPOSED.  

3.   Replace the boot band clamp  as required. Always tighten securely.  

Replacement  clamps are available through a Cannondale Dealer. 

 

If you find boot damage, the area under the fork should be inspected 
for damage.  And the damaged boot must be replaced with a new one.  
Do not try to fix it.  

4.  Make sure the fork and its adjustment features are operating normally. 

Replacement  part numbers  shown  

BOLD ITALIC

  text.

Available through Cannondale Dealers.

Summary of Contents for HEADSHOK FATTY DLR80

Page 1: ...the risk of an accident Any bicycle accident has risk of serious injury paralysis or death To minimize risk we strongly recommend that owners always have mechanical work done by an authorized Cannondale retailer Pre Ride Checklist Before every ride do the following 1 Check the fork boot for damage cracking splits or tears Be sure to check in the folds of the boot Check for any cables or lines rubb...

Page 2: ...he pump end before attaching the pump to the fork If dirt is pumped into the fork air chamber it can cause rapid damage to the air chamber OBSERVETHE PRESSURE LIMITS The wrong air pressure can result in damage or poor fork performance Lockout Rebound LOCKED UNLOCKED REBOUND KNOB LOCKOUT LEVER TOP CAP Rebound The red rebound knob located at the top of the fork controls how fast the fork returns fol...

Page 3: ...ean lint free shop towel Cycle the fork and repeat the process to remove old grease 4 Thoroughly inspect the inner tube 1 and inner races 2 for any signs of corrosion or damage Some very light wear to the inner races is normal however they are worn out if any scratches or grooves are evident If heavy corrosion is present they must be replaced If ridges can be felt by the tip of a rolling ball poin...

Page 4: ...YOU CAN BE YOU SERIOUSLY INJURED PARALYZED OR KILLED IF YOU IGNORETHESEWARNINGS Cannondale LimitedWarranty Cannondale Headshok Lefty Fatty Solo suspension products are covered under the terms and conditions of the Cannondale Limited Warranty It is availableonthePoliciespageofourwebsiteat http www cannondale com Be sure to read the exclusions listed in the limited warranty For example damage from a...

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