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8

PRE-RIDE INSPECTION

WARNING -

Perform this pre-ride inspection everyday before riding

the vehicle.  If not performed, serious damage to the

vehicle and personal injury may result.

1.

Engine Oil Level

 – Add oil if required.  Check for leaks.  Tighten filler cap securely.

2. Fuel Level

 – Add fuel if necessary.  Do not overfill (no fuel in filler neck).  Replace cap tightly. Check

for leaks.  Do not mix oil with gas.  Only refuel when engine is off and cool.

3. Brakes

 – Perform a Brake Test: Sit in the vehicle with the brake actuated by pressing on the brake

pedal.  Start the engine with the ignition switch on.  Increase the engine RPM gradually to ensure the

brake is effective.  Do not operate this Fun-Kart unless the brake is working properly.

4. Tires

 – Check conditions and pressure.

5. Drive Chain

 – Check condition, tension, lubricate as necessary.

6. Throttle

 – Check for smooth operation.  Assure throttle “snaps” back to idle.  Also, check for frayed

cable or damaged cable conduit.  If either condition exists replace the cable assembly before riding.

7. Stop Switch

 – Perform this stop switch test.  While the engine is running, move the steering column

remote stop switch to the “OFF” position.  If this does not stop the engine, move the engine remote

switch to the “OFF” position.  If the engine is not equipped with an engine remote switch, pull the spark

plug wire.  Check to insure that the stop switch wire is attached to the terminal on the engine.  

Do not

operate this vehicle with a stop switch that is not functioning properly

.

8. All Nuts, Bolts and Fasteners

 – Check wheels to assure that all axle nuts and lug nuts are tightened

properly.  Check and tighten all other fasteners as necessary. Regularly check set screws on

sprockets and drum.

9. Guards

 – Ensure all protective guards are in place.  

Never remove any chain guard, or clutch

guard

. Each of these covers have a protective purpose, if removed it could endanger the personal

safety of the operator or passenger.

10. Steering System

 – Ensure that it turns freely.

STARTING INSTRUCTIONS

NOTE:

Do not attempt to start or operate this machine without being

completely familiar with all controls necessary to operate this

vehicle safely.  Do not start the engine before reading and under

standing all the rules, warnings, and instructions in this manual.

Summary of Contents for 3205

Page 1: ...6 Liters OF SAE 30 MOTOR OIL This vehicle is sold for off road use only Before operating this vehicle read all the instructions for safe assembly and operation as well as the instructions governing th...

Page 2: ...gas 3 This Fun Kart is not intended nor designed for racing 4 The operator of this vehicle should always wear a D O T approved helmet and other protective equipment as recommended by state and local l...

Page 3: ...anding mental capacity and physical capability to act to protect himself herself and wear a D O T approved helmet at all times This kart is not recommended for cumulative weights exceeding 250 pounds...

Page 4: ...e removed 23 When storing the vehicle it must be kept in a place where gasoline fumes will not reach an open flame or spark For long periods of storage such as for winter the fuel tank should be drain...

Page 5: ...n wet surfaces and allow for extra braking distance 33 ALWAYS mount the caution flag provided on the Fun Kart for safety purposes This flag could help prevent dangerous situations Pay close attention...

Page 6: ...the date of purchase A Frame for 90 days Void if 1 Frame is broken or bent due to abuse underside scraped abusively 2 Wheels are bent or broken due to impact 3 Spindles are bent due to impact 4 Paint...

Page 7: ...eck the screws nuts and bolts on your vehicle to see that all are tightened securely For safe operating conditions do periodic checks and tighten securely 7 Engine Fill the crankcase with oil until it...

Page 8: ...witch Perform this stop switch test While the engine is running move the steering column remote stop switch to the OFF position If this does not stop the engine move the engine remote switch to the OF...

Page 9: ...urning at slow constant speeds Defer increased speeds until you are confident of your proficiency and are intimately familiar with the terrain Steer in the direction of the turn and lean your body to...

Page 10: ...the first two hours of operating your new engine and after each 25 hours of use thereafter That will insure proper lubrication in internal parts and prevent costly repairs due to excessive wear Refer...

Page 11: ...four shock absorbers two on the front suspension and two on the rear suspension to comfortably tackle rough terrain The two front shock absorbers affect the camber or slant of your front tires You ma...

Page 12: ...ADJUSTMENT HOLE at the base of the spring 4 Place the end of a narrow screwdriver in the SHOCK ADJUSTMENT HOLE 5 Turn the SHOCK ADJUSTMENT HOLE counter clockwise around the SHOCK to decrease shock ab...

Page 13: ...will be mounted onto the sides of the RACK BRUSH GUARD in step 6 of the BRUSH GUARD ASSEMBLY INSTRUCTIONS on page 14 1 Locate the SEATASSEMBLY with LAP BELTS and SHOULDER BELTS Insert the bolt 9 and w...

Page 14: ...e backing to expose adhesive surface NOTE DO NOT REMOVE DECAL BACKING COMPLETELY This will cause decal to curl and stick to itself 2 Align decal with floorpan gently press adhesive to floorpan to star...

Page 15: ...UN KART FRAME TAB SHOULDER BELT FRONTBRUSH GUARD 33 TOP BRUSH GUARD 31 RACKBRUSH GUARD 36 CROSS BRUSH GUARD 32 60 60 RACK 36 then to FRONT BRUSH GUARD 33 using the hardware shown 5 Join and secure the...

Page 16: ...16 FOAMATTACHMENT DIAGRAM Attach FOAM 48 to the BRUSH GUARDS using CABLE TIES 35 on front sections as shown...

Page 17: ...NYLOCK 56 HH10014 NUT 1 14 THIN NYLOCK 57 001205P NUT 3 8 16 NYLOCK 58 00995 NUT 3 8 16 JAM 59 HH37524 NUT 3 8 24 THIN NYLOCK 60 HH1256T NUT 5 16 18 NYLOCK 61 HH62518 NUT 5 8 18 THIN NYLOCK 62 01226...

Page 18: ...18...

Page 19: ...19 8 107 55 108 111 110 MODEL 3205...

Page 20: ...OPERATORS UNDER 16 YEARS OLD WEAR A D O T APPROVED HELMET PROTECTIVE EYE WEAR AND CLOTHING SECURE LONG HAIR AND LOOSE CLOTHING KEEP ARMS LEGS AND FEET INSIDE THE KART DO NOT OPERATE UNDER THE INFLUEN...

Page 21: ...21...

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