background image

17

1

04248

A-ARM, LEFT, YELLOW

2

04247

A-ARM, RIGHT, YELLOW

3

01132

AXLE SHAFT

4

H93110W

BEARING RETAINER

5

H92010W

BEARING, 1" I.D.

6

H99502W

BEARING, 5/8" I.D.

7

Q43203W

BELT, DRIVE

8

000710P

1/4" LOCK WASHER

9H32503W

BOLT, 1/4-20 X 1.75 HEX

10

H33137W

BOLT, 3/8-16 X 1.00 CARRIAGE

11

H61610W

BOLT, 3/8-16 X 1.00 HEX

12

00922

BOLT, 3/8-16 X 1.50 HEX

13

22000300

BOLT, 3/8-16 X 1.75 HEX

14

00920

BOLT, 3/8-16 X 2.00 CARRIAGE

15

22000900

BOLT, 3/8-16 X 2.00 HEX

16

H95188W

BOLT, 5/16-18 X 0.75 CARRIAGE

17

2200040

BOLT, 5/16-18 X 1.00 HEX

18

H93290W

BOLT, 5/16-18 X 1.50 CARRIAGE

192200030

BOLT, 5/16-18 X 1.50 HEX

20

H33135W

BOLT, 5/16-18 X 1.75 HEX

21

00996

BOLT, 5/16-18 X 2.25 HEX

22

H33136W

BOLT, 5/16-24 X 0.50 HEX

23

H36254W

BOLT, 5/8-18 X 3.75 HEX

24

22001700

BOLT, 5/8-18 X 7.00 HEX

26

04249

BRACKET, FOOT PEDAL, LEFT

27

04250

BRACKET, FOOT PEDAL, RIGHT

28

H92130W

BRAKE BAND

2901759

CABLE BRAKE ASSEMBLY

30

H92140W

BRAKE DRUM, 4" DIAMETER

31

04310

BRUSH GUARD, TOP YELLOW

32

04311

BRUSH GUARD, CROSS YELLO

33

04312

BRUSH GUARD, FRONT YELLO

34

31004600

CABLE ATTACHMENT, BLACK

35

M12501W

CABLE TIE, 11" BLACK

36

04313

BRUSH GUARD, RACK YELLOW

37

M13501W

CABLE TIE, 23"

38

M01001W

CABLE TIE, 3-1/4" BLACK

39

00994

CHAIN, DRIVE, #40, 70 LINKS

40

04306

CHASSIS, FULL, YELLOW

41

03191

CLUTCH MOUNT ASSY, ZINC

42

H91480W

COLLAR, 7/16" BORE X 7/8" O.D.

43

02907

COVER MOUNT BRACKET

44

04197

DECAL SET

45

02908

DRIVE COVER, BLACK

46

02458

ENGINE, 6.5 H.P. TECUMSEH

47

H92700W

FLAG, SAFETY

48

M72038W

FOAM, 2" X 72" BLACK

51

H92250W

KEY, 1/4 X 1/4 X 2.00

52

01134

KEY, 3/16 X 3/16 X 3.25

53

Q33100W

KILL SWITCH

55

001203P

NUT, 1/4-20 NYLOCK

56

HH10014

NUT, 1-14 THIN NYLOCK

57

001205P

NUT, 3/8-16 NYLOCK

58

00995

NUT, 3/8-16, JAM

59HH37524

NUT, 3/8-24 THIN NYLOCK

60

HH1256T

NUT, 5/16-18 NYLOCK

61

HH62518

NUT, 5/8-18 THIN NYLOCK

62

01226

NUT, 5/16-18 JAM

63

01225

BOLT, 5/16-18 X 5/8" HEX

64

01133

SPACER 0.78 ID DRIVE

65

04336

PITMAN ARM, YELLOW

66

01528

RETAINING RING, 1" HEAVY DUTY

67

H91470W

RETAINING RING, 1/4"

68

00925

WIRE, 16GA X 107" KILL SWITCH

6927000100

ROLL PIN, 1/4 X .875

70

001474P

SCREW, SHEET METAL

71

02946

HXHD BOLT FLTRD 1/4-20x1-1/2

72

H93200W

SCREW, 1/4-28 X 0.250 SET

75

04314

SEAT FRAME, YELLOW

76

H92740W

SEAT RAIL, 1 PAIR

77

26000900

SEATBELT, RETRACTABLE

78

02972B

SHOCK ABSORBER BLACK

79009

51

SLEEVE, 13-1/8" BLACK PLASTIC

80

00919

SLEEVE, 2-3/8" BLACK PLASTIC

81

00983

SLEEVE, 4-5/8" BLACK PLASTIC

82

001467P

SPACER, BLACK PLASTIC

83

00513

SPACER, SPINDLE

84

04316

SPINDLE, LEFT, YELLOW

85

04317

SPINDLE, RIGHT, YELLOW

86

H55030W

SPRING, 1/2 X 3.00 COMPRESSION

87

H92541W

SPROCKET, 10 TOOTH

88

23001100

SPROCKET, 60 TOOTH

8904318

STEERING SHAFT, YELLOW

90

H92561W

STEERING WHEEL, 13"

91

04319

SWING ARM, YELLOW

92

36000700

THROTTLE CABLE, 40"

93

02063

TIE ROD, SHORT

94

26000209

TIE ROD, LONG

95

02451

TIRE, FRONT, TURF

96

02564

TIRE, REAR, 20" SUPER TURF

97

Q43200W

TORQUE CONVERTER, DRIVEN

98

Q43201W

TORQUE CONVERTER, DRIVER

99

001812P

WASHER, 1/4" FLAT

100

001616P

WASHER, 3/8" SPECIAL FLAT

101

001618P

WASHER, 5/16" FLAT

102

H53132W

WASHER, 5/16" INTERNAL TOOTH

104

H56251W

WASHER, 5/8" NARROW FLAT

105

H92690W

WIRE CLIP

106

00925

WIRE, 16GA X 107" KILL SWITCH

107

04309SEAT CUSHION; GRAY

108

H12103W

EYE BOLT

110

H32505W

SCREW, SELF TAPPING 1/4"

111

02625

SLEEVE AXLE, 4"

02604

4-CYCLE ENGINE OIL

04308

OWNERS MANUAL

H91780W

OWNERS MANUAL, ENGINE

                                  3205 REPLACEMENT PARTS IDENTIFICATION

Item

Part No.

Description

Item

Part No.

Description

Summary of Contents for 3205

Page 1: ...6 Liters OF SAE 30 MOTOR OIL This vehicle is sold for off road use only Before operating this vehicle read all the instructions for safe assembly and operation as well as the instructions governing th...

Page 2: ...gas 3 This Fun Kart is not intended nor designed for racing 4 The operator of this vehicle should always wear a D O T approved helmet and other protective equipment as recommended by state and local l...

Page 3: ...anding mental capacity and physical capability to act to protect himself herself and wear a D O T approved helmet at all times This kart is not recommended for cumulative weights exceeding 250 pounds...

Page 4: ...e removed 23 When storing the vehicle it must be kept in a place where gasoline fumes will not reach an open flame or spark For long periods of storage such as for winter the fuel tank should be drain...

Page 5: ...n wet surfaces and allow for extra braking distance 33 ALWAYS mount the caution flag provided on the Fun Kart for safety purposes This flag could help prevent dangerous situations Pay close attention...

Page 6: ...the date of purchase A Frame for 90 days Void if 1 Frame is broken or bent due to abuse underside scraped abusively 2 Wheels are bent or broken due to impact 3 Spindles are bent due to impact 4 Paint...

Page 7: ...eck the screws nuts and bolts on your vehicle to see that all are tightened securely For safe operating conditions do periodic checks and tighten securely 7 Engine Fill the crankcase with oil until it...

Page 8: ...witch Perform this stop switch test While the engine is running move the steering column remote stop switch to the OFF position If this does not stop the engine move the engine remote switch to the OF...

Page 9: ...urning at slow constant speeds Defer increased speeds until you are confident of your proficiency and are intimately familiar with the terrain Steer in the direction of the turn and lean your body to...

Page 10: ...the first two hours of operating your new engine and after each 25 hours of use thereafter That will insure proper lubrication in internal parts and prevent costly repairs due to excessive wear Refer...

Page 11: ...four shock absorbers two on the front suspension and two on the rear suspension to comfortably tackle rough terrain The two front shock absorbers affect the camber or slant of your front tires You ma...

Page 12: ...ADJUSTMENT HOLE at the base of the spring 4 Place the end of a narrow screwdriver in the SHOCK ADJUSTMENT HOLE 5 Turn the SHOCK ADJUSTMENT HOLE counter clockwise around the SHOCK to decrease shock ab...

Page 13: ...will be mounted onto the sides of the RACK BRUSH GUARD in step 6 of the BRUSH GUARD ASSEMBLY INSTRUCTIONS on page 14 1 Locate the SEATASSEMBLY with LAP BELTS and SHOULDER BELTS Insert the bolt 9 and w...

Page 14: ...e backing to expose adhesive surface NOTE DO NOT REMOVE DECAL BACKING COMPLETELY This will cause decal to curl and stick to itself 2 Align decal with floorpan gently press adhesive to floorpan to star...

Page 15: ...UN KART FRAME TAB SHOULDER BELT FRONTBRUSH GUARD 33 TOP BRUSH GUARD 31 RACKBRUSH GUARD 36 CROSS BRUSH GUARD 32 60 60 RACK 36 then to FRONT BRUSH GUARD 33 using the hardware shown 5 Join and secure the...

Page 16: ...16 FOAMATTACHMENT DIAGRAM Attach FOAM 48 to the BRUSH GUARDS using CABLE TIES 35 on front sections as shown...

Page 17: ...NYLOCK 56 HH10014 NUT 1 14 THIN NYLOCK 57 001205P NUT 3 8 16 NYLOCK 58 00995 NUT 3 8 16 JAM 59 HH37524 NUT 3 8 24 THIN NYLOCK 60 HH1256T NUT 5 16 18 NYLOCK 61 HH62518 NUT 5 8 18 THIN NYLOCK 62 01226...

Page 18: ...18...

Page 19: ...19 8 107 55 108 111 110 MODEL 3205...

Page 20: ...OPERATORS UNDER 16 YEARS OLD WEAR A D O T APPROVED HELMET PROTECTIVE EYE WEAR AND CLOTHING SECURE LONG HAIR AND LOOSE CLOTHING KEEP ARMS LEGS AND FEET INSIDE THE KART DO NOT OPERATE UNDER THE INFLUEN...

Page 21: ...21...

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