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Know your equipment

.  Read and understand the 

operation manual and labels affixed to the unit.  
Learn it’s application and limitations as well as the 
specific potential hazards of your equipment. 
 

ALWAYS WEAR SAFETY GOGGLES. 

 

Ground all equipment.

 This unit is equipped with 

an approved 3 prong grounding-type plug.  The 
green ground wire should never be connected to a 
live terminal. 
 

Use the Proper Extension Cords.

  Use the follow-

ing guide for choosing the proper extension cord:  

Wire   Maximum Length 

18 Ga. 10 feet 
16 Ga. 25 feet 
14 Ga. 50 feet 
12 Ga. 100 feet 
 

Avoid Dangerous Environments.

  Do not use this 

unit in damp locations or expose it to rain.  This 
equipment should be used in a location with me-
chanical ventilation that provides at least 4 air 
changes per hour.  This equipment should not be 
used near open containers of flammable liquids. 
 

Disconnect Unit from Power Supply Before Ser-
vicing

.  An electrical shock hazard is present when 

the unit is disassembled or the cowling is removed. 
 

Repair Damaged Parts. 

 Do not operate the unit 

with a defective part.  Repair unit to proper operat-
ing conditions. 
 

Use Recommended Accessories. 

 Follow the in-

structions that accompany all accessories.  Im-
proper use of accessories may damage equipment 
or create a hazard. 
 

Use Caution When Connecting or Disconnect-
ing.

  Improper usage may result in refrigerant burns 

( frostbite).  If a major refrigerant leak occurs,      
proceed immediately to a well ventilated area.  The 
hoses included with this unit are supplied with     
couplers that, when closed, prevent refrigerant     
vapors from venting when disconnecting from the 
automobile. 
 

Only Use the Model 830 Series with the Correct 

Refrigerants.

  See the specifications for a list of 

compatible refrigerants. 
 

Operate the Unit within the Design Environment.

  

The Model 830 series was designed to operate in a 
temperature range from 40°F to 120°F.  The unit 
should also not be operated in a wet location. 
 

WARNING!

  Refrigerant, in liquid and vapor form, is 

a potentially hazardous material.  Please consult the 
manufacturer’s Material Safety Data Sheet for addi-
tion information and adhere to the following safety 
guidelines: 
 

• 

Avoid breathing high concentrations of vapors. 

• 

Use with sufficient ventilation to keep operator 
exposure below recommended limits, especially 
in enclosed and low lying areas. 

• 

Avoid contact of liquid refrigerant with the eyes 
and prolonged skin exposure. 

• 

Wear goggles and protective gloves. 

• 

Do not attempt to operate this unit above 120°F 
ambient temperature. 

• 

Do not allow refrigerants to contact open flame.  
Refrigerant decomposition in a flame results in 
phosgene gas.  Breathing phosgene gas can be 
fatal. 

 

FIRST AID:

  If high concentrations of refrigerant are 

inhaled, immediately remove the victim to fresh air.  
Call a physician or emergency medical technician.  
Keep calm.  If not breathing, give artificial respira-
tion.  If breathing is difficult, give oxygen. Do not 
give epinephrine or similar drugs. 
 

• 

EYE:

  In case of liquid contact, immediately 

flush eyes with plenty of water.  Call a physician. 

 

• 

SKIN:

  Flush with water.  Treat for frostbite, if 

necessary, by gently warming the effected area. 

 

CAUTION! 

 All refrigerant hoses, recovery tanks, 

refrigerant lines, the Model 830 series, and other 
vessels containing refrigerants should be handled 
as if under high pressure. 

General Safety Instructions

 

Summary of Contents for 39830

Page 1: ...For Automotive Applications Model 39830 Operation Manual YELLOW JACKET Automatic Refrigerant Recovery Recycling Recharging Flushing System...

Page 2: ...th Deliberate inhalation of refrigerants is extremely dangerous Death can occur without warning Vapors reduce oxygen available for breathing and are heavier than air Decomposi tion products are hazard...

Page 3: ...nting when disconnecting from the automobile Only Use the Model 830 Series with the Correct Refrigerants See the specifications for a list of compatible refrigerants Operate the Unit within the Design...

Page 4: ...Side Hose Red 5 Auto Low Side Hose Blue 6 Tank Liquid Hose Red 7 Tank Vapor Hose Blue 8 Oil Drain Bottle 9 Oil Inject Bottle 10 Tool Tray 11 Main Power Switch 12 Oil Inject Switch 13 Circuit Breaker...

Page 5: ...m This mode is most often used prior to opening an A C system to atmosphere to replace a system component 2 MODE 2 Vacuum Charge is used to Vacuum air from a system previously opened to the atmosphere...

Page 6: ...ollow the user prompts to complete the tank refill process 6 When the display reads SUPPLY TANK EMPTY disconnect blue hose 7 Remove the tank refill adapter from empty R134a virgin cylinder and place i...

Page 7: ...ED REFRIGERANT WILL VOID ALL WARRANTIES AND MAY CAUSE DAMAGE TO OTHER AUTOMOBILES THAT YOU SERVICE IN THE FUTURE During the recovery operation refrigerant is removed from both the high and low side of...

Page 8: ...on and press ENTER to accept the vacuum hold time shown on the LCD Vacuum hold time can be bypassed if the time is set to zero Answer Ques tion OIL INJECT PAUSE Y 9 The LCD should read PUSH START 10 P...

Page 9: ...es and disconnect the high and low side auto service hoses from the auto mobile 11 Press the RESET key to return to the SELECT MODE status The Full Cycle function of the Model 830 is designed to remov...

Page 10: ...recovered oil in a proper manner 19 Press the RESET button to return to the SELECT MODE status 10 Mode 5 Oil Flush The Oil Flush mode is designed to remove oil from an automobile A C system so new oi...

Page 11: ...measurement during charging is extremely accurate In recovery mode however accuracy is plus or mi nus three ounces based on variations in air tempera ture and pressure Uses of the refrigerant data inc...

Page 12: ...wer the non condensable gas value below the limit The purge time is set to 30 seconds to minimize refrigerant loss If the LCD continues to display an E after several purge cycles there may be an error...

Page 13: ...Refill with proper amount and type of oil The proper oil charge is 8 0 ounces or 225 cc s of Artic 22 Castrol SW 22 POE oil 4 Replace oil port cap and front cover 5 Dispose of oil properly Note Failu...

Page 14: ...f the unit The red service hose will be the only component containing refrigerant when the cycle is complete The outside of the filters will develop frost during evacuation This is normal and indicate...

Page 15: ...echnical Services Call Technical Services Call Technical Services Call Technical Services Fan not running in any cycle Loose power wire to fan Microprocessor malfunction Fan malfunction Locate loose f...

Page 16: ...Call Technical Services Tank or scale misaligned Reposition tank and scale Time Limit during recovery cycle A C system has a leak Locate and repair leak Valves on service hoses shut Open valves Servic...

Page 17: ...ircuit Breaker 15 Amp 95257 6 Fan Motor Assembly Part Description 27296 R 134a Auto Low Side Blue Hose 10ft 27696 R 134a Auto High Side Red Hose 10ft 00849 R 134a Tank Vapor Blue Hose 30in 00853 R 134...

Page 18: ...bing tools Note Hoses are Date Coded to help determine age of hose See recommended hose safety inspection procedure Leak Detectors have date of manufacture label on product Correction in the manner pr...

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