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FOUNDATION

Mount the absorption chiller on a level floor or

foundation  capable  of  supporting  the  operating

weight  of  the  unit  (refer  to  PHYSICAL  DATA  on

Page 3).

A  concrete  base,  with  dimensions  shown  in

Fig. 4,  should  be  at  least  12  in. thick  and 

reinforced with crushed rock or steel.

PLACEMENT

When the absorption chiller has been moved

into final position, remove the skid (if not already

removed). Place  a  spirit  level  on  the  level  bar,

shown in Fig. 5, and insert stainless steel slotted 

PIPING

GENERAL

After leveling the absorption chiller, the piping

for  chilled/hot  water,  cooling  water  and  heat 

medium  should  be  installed. Arrange  the  piping

with  offsets  so  that  it  does  not  interfere  with

removal  of  panels  or  service  access  to  the 

equipment. Adequately  support  and  brace  the 

piping independently of the unit to avoid strain on

the pipe connections. Provide thermowells at each

inlet  and  outlet  connection  for  measurement  of

fluid  temperatures  during  start-up  and  routine

maintenance  (not  required  on  cooling  water

crossover piping).

CHILLED/HOT WATER PIPING

The  chilled/hot  water  piping  contains  chilled

water  during  cooling  operation  and  hot  water 

during  heating  operation  and  must  be 

adjustment  plates  (shims)  between  each 

mounting  plate  and  the  foundation,  as  shown  in

Fig. 6. Adjust the shim thickness for longitudinal

and transverse alignment of the absorption chiller.

pressurized, as shown in Fig. 7, by either an open

cistern  or  closed  expansion  tank. Install  piping

with  a  rising  grade  of  1/200  and  install  manual

vent valves at high points to expel trapped air.

A  balancing  valve  should  be  installed 

adjacent  to  the  chilled/hot  water  outlet  on  each

unit  to  facilitate  flow  rate  adjustments  within 

specified limits. Install a stop valve adjacent to the

chilled/hot  water  inlet  on  each  chiller. This  valve

must  be  in  the  full  open  position  when  the 

equipment is operating. DO NOT CLOSE the stop

valve except for disconnection or relocation of the

machine.

Insulate  piping  AFTER  LEAK  TESTING  to

prevent  heat  transfer  and  sweating. Cover

insulation with a vapor barrier and ensure all stop

valves,  balancing  valves  and  thermowells  are

accessible.

Fig. 4 FOUNDATION EXAMPLE

Fig. 5 LEVEL BAR

Fig. 6 ADJUSTMENT (SHIM) PLATE

Summary of Contents for Aroace WFC-SC10

Page 1: ...t medium hot water at 158o F to 203o F from a process cogeneration solar or other waste heat source CONTENTS INSTALLATION INSTRUCTIONS WFC SC10 20 30 WFC SH10 20 30 GENERAL Page STANDARD SPECIFICATION...

Page 2: ...c a p a C 2 This equipment should only be installed by trained and qualified personnel who are familiar with absorption chillers All precautions in these instructions on tags and labels attached to t...

Page 3: ...ms 6 Fuses 4 Installation Instructions 1 and Operating Instructions 1 MODEL DESIGNATION WFC Water Fired Single Effect Absorption Chiller Chiller Heater Model Selection SC Chiller SH Chiller Heater Coo...

Page 4: ...tion Box 19 1 4 TOP 3 5 Field Wiring Junction Box 31 5 4 9 26 4 29 9 33 1 26 4 4 Eye Bolts For Lifting Mounting Plate 7 5 38 2 LEFT FRONT REAR 0 8 74 8 9 0 6 1 12 5 16 4 Cooling Water Outlet 2 NPT Coo...

Page 5: ...tlet 2 1 2 NPT Cooling Water Absorber Inlet 2 1 2 NPT 3C Note Cooling Water Crossover Pipe Field Connections Shown In Are 3 Sweat Type L Copper 14 8 5 EQUIPMENT DIMENSIONS WFC SC30 SH30 All dimensions...

Page 6: ...TYPICAL SYSTEM DESIGN SINGLE MODULE WFC SC10 SH10 WFC SC20 SH20 WFC SC30 SH30 6...

Page 7: ...TYPICAL SYSTEM DESIGN MULTIPLE MODULES 2 X MODULES WFC SC20 SH20 WFC SC30 SH30 7...

Page 8: ...CN2 TMC1 CPU CPU CPU S3 EGBON HM CM CHD CHE S4 S5 S6 S7 S8 S11S12 S13 S14 S3 S4 S5 S6 S7 S8 S11S12 S13 S14 CP TB2 CN 16 LTPV CIRCUIT LTVP FE P2E P1E CIR HIR IRS LS AC24V DCP ST2 IF1 IF2 MGC2 4 OUC 5 T...

Page 9: ...ating status General fault alarm Additional interlock NC or NO Input control from temp switch 36 5 F ON 39 2 F OFF OPTIONAL CONTROL BOX CONNECTIONS TERMINAL DESCRIPTION REMARKS S1 S2 Heat medium suppl...

Page 10: ...POSITION DO NOT TIP OVER The dry weight and overall dimensions are shown in PHYSICAL DATA on Page 3 as a guide for rigging add 6 in to overall height for skid When moving the absorption chiller check...

Page 11: ...WFC SC30 SH30 FRONT WFC SC20 SH20 FRONT WFC SC20 SH20 A C FRONT WFC SC20 SH20 FRONT WFC SC10 SH10 D E F Mounting Plate Fig 3 INSTALLATION CLEARANCES IN 11 INSTALLATION AREA MODEL DIM IN No WFC A B 1...

Page 12: ...ing water crossover piping CHILLED HOT WATER PIPING The chilled hot water piping contains chilled water during cooling operation and hot water during heating operation and must be adjustment plates sh...

Page 13: ...pipe and interlock the switch with the absorption chiller controls refer to Optional Field Wiring Connections circuit should be filled with a glycol solution of adequate concentration to prevent freez...

Page 14: ...d 3 way valve CWV will bypass cooling water to the sump whenever the cooling water inlet temperature is below 65O F Wherever possible install the cooling tower at the same level or above the absorptio...

Page 15: ...on the left side of each unit Optional field wiring connections for accessories and alarms are provided in the should be drained from the chiller heater When the cooling water circuit is not drained...

Page 16: ...ONLY Option 3 HEAT INPUT CONTROL BY HEAT MEDIUM BYPASS VALVE ONLY OPTIONAL COOLING WATER TEMPERATURE CONTROL With Cooling Water Valve Override OPTIONAL COOLING WATER TEMPERATURE CONTROL Without Cooli...

Page 17: ...TDO for CWV STANDARD JUNCTION BOX CONNECTIONS TERMINAL DESCRIPTION REMARKS 3 P1D P1E Chilled hot water pump thermal overload 4 P2D P2E Cooling water pump thermal overload 5 FD FE Cooling tower fan th...

Page 18: ...ls the cooling water temperature by cycling the cooling tower fan 4 A Limit Switch 3VOP installed on the heat medium bypass valve closes when the valve is open 5 Optional controls override the Cooling...

Page 19: ...ONS TERMINAL DESCRIPTION REMARKS S1 S2 Heat medium RFH supply shutdown S9 S10 Auxiliary boiler BO 17 18 Input control EGON Heat available from temp switch 2 3 on CN Cooling Water flow Input control 11...

Page 20: ...nnect within sight of and readily accessible to the equipment per Section 440 14 of the National Electrical Code DO NOT CLOSE THE DISCONNECT until approved by an Authorized Yazaki Service Provider CON...

Page 21: ...t medium circuits may cause scal ing or corrosion if not correctly analyzed and maintained within the limits specified in Table 2 In some areas the water supply will contain minerals that cause scalin...

Page 22: ...OT operate the chiller 5 Power supply available near the chiller for a vacuum pump D CONTROL WIRING 1 Motor contactors and manual controls installed for all external motors 2 Control wiring 24V AC ins...

Page 23: ......

Page 24: ...STEMS INC 701 E PLANO PARKWAY SUITE 305 PLANO TEXAS 75074 6700 Phone 469 229 5443 Fax 469 229 5448 Email yazaki yazakienergy com Web www yazakienergy com This symbol on the product s nameplate means i...

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