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9  Troubleshooting

YASKAWA ELECTRIC

 

SIEP C730600 23B V1000 Option PROFIBUS-DP Technical Manual

 37

9

Troubleshooting

‹

Drive-Side Error Codes

Drive-side error codes appear on the drive LED operator. Causes of the errors and corrective actions are listed in 

Table 17

. For additional error codes that may appear on the LED operator screen, refer to the V1000 Technical Manual.

„

Faults

bUS (PROFIBUS-DP Option Communication Error) and EF0 (External Fault Input from the PROFIBUS-DP Option) 
may appear as an alarm or a fault. When a fault occurs, the digital operator LEDs remain lit. When an alarm occurs, the 
digital operator LEDs flash and the “ALM” light illuminates

If communication stops while the drive is running, check the following items to resolve the fault:

• Is the PROFIBUS-DP Option properly installed?
• Is the communication line properly connected to the PROFIBUS-DP Option? Is it loose?
• Is the controller program working? Has the controller CPU stopped?
• Did a momentary power loss interrupt communications?

Table 17  Fault Display and Possible Solutions

LED Operator Display

Fault Name

bUS

PROFIBUS-DP Option Communication Error

• After establishing initial communication, the connection was lost
• Only detected when the run command or frequency reference is assigned to the option (b1-03 

= 3 or b1-02 = 3)

Cause

Possible Solution

Master controller (PLC) has stopped 
communicating.

Check for faulty wiring.
Correct any wiring problems

Communication cable is not connected properly

A data error occurred due to noise

• Check the various options available to minimize the effects of noise.
• Take steps to counteract noise in the control circuit wiring, main circuit lines, and ground 

wiring.

• If a magnetic contactor is identified as a source of noise, install a surge absorber to the 

contactor coil 

• Use cables recommended by Yaskawa, or another type of shielded line. Ground the shield on 

the controller side and on the PROFIBUS-DP Option side

PROFIBUS-DP Option is damaged.

If there are no problems with the wiring and the error continues to occur, replace the 
PROFIBUS-DP Option

LED Operator Display

Fault Name

EF0

External Fault Input from PROFIBUS-DP Option
The alarm function for an external device has been triggered

Cause

Possible Solution

An external fault is being sent from the upper 
controller (PLC).

• Remove the cause of the external fault
• Reset the external fault input from the upper controller (PLC) device

Problem with the upper controller (PLC) 
program.

Check the program used by the upper controller (PLC) and make the appropriate corrections

LED Operator Display

Fault Name

oFA00

PROFIBUS-DP Option Fault (Port A)
PROFIBUS-DP Option is not properly connected

Cause

Possible Solution

Non-compatible option connected to the drive.

Connect an option that is compatible with the drive

Summary of Contents for SI-P3V

Page 1: ...Technical Manual PROFIBUS DP Type SI P3 V YASKAWA AC Drive V1000 Option To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end...

Page 2: ...This Page Intentionally Blank...

Page 3: ...ed stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of Yaskawa No patent liability...

Page 4: ...f its products Applicable Documentation The following manuals are available for the PROFIBUS DP Option Terms Note Indicates a supplement or precaution that does not cause drive damage Registered Trade...

Page 5: ...ording to the instructions described in this manual Any illustrations photographs or examples used in this manual are provided as examples only and may not apply to all products to which this manual i...

Page 6: ...re de l alimentation pour permettre la decharge des condensateurs Pour repondre aux exigences s assurer que le neutre soit relie a la terre pour la serie 400V WARNING Read manual before installing Wai...

Page 7: ...tion connects a drive to a field network using the PROFIBUS DP protocol PROFIBUS DP is included into the European Fieldbus Standard EN 50170 The network is primarily used in process and factory automa...

Page 8: ...see Figure 2 If you receive the wrong model or the PROFIBUS DP Option does not function properly contact your supplier Contents and Packaging Table 2 Contents of Package Tool Requirements Note Tools...

Page 9: ...pin D sub connector for installing the option card Once installed the drive can connect to a PROFIBUS network A LED Comm green 1 Cables are not connected to the PROFIBUS DP Option and are packaged sep...

Page 10: ...3 V and drive are not connected properly and or there is no power supplied to the SI P3 V An internal self diagnostic error occurred in the SI P3 V ERR Option Error Red ON SI P3 V error Self diagnosti...

Page 11: ...P3 V Self diagnostics error The PROFIBUS DP Option is damaged Cycle power to the drive If the LED status does not change replace the PROFIBUS DP Option Problem connecting to the drive Problem initiali...

Page 12: ...used according to the instructions described in this manual Do not allow unqualified personnel to use equipment Failure to comply could result in death or serious injury Maintenance inspection and rep...

Page 13: ...es below 1 5 Mbps 1 5 Mbps and higher baud rates require termination with resistors as shown in Figure 7 Figure 5 Figure 6 PROFIBUS Cable Connection with Termination Resistors Properly connect all pin...

Page 14: ...result in death or serious injury Before installing the PROFIBUS DP Option disconnect all power to the drive The internal capacitor remains charged even after the power supply is turned off The charg...

Page 15: ...ct the PROFIBUS DP Option to the drive Properly secure the tabs on the left and right sides of the PROFIBUS DP Option to the drive case Figure 11 Figure 12 Attach PROFIBUS DP Option 6 Connect the grou...

Page 16: ...e at http www profibus com Cable Requirements Table 6 Communication Cable Requirements Cable Length Communication speed determines maximum permissible cable length Table 7 shows the specifications for...

Page 17: ...lects the run command input source 0 Digital Operator RUN and STOP keys 1 Digital input terminals S1 to S7 6 2 MEMOBUS Modbus communications 3 Option PCB 1 F6 01 Operation Selection after Communicatio...

Page 18: ...ing memory maps show the I O data bytes Basic and Extended Register Maps Table 9 Basic Data Register Map Detail Table 10 Extended Data 1 Register Map Basic Data 6 bytes Extended Data 1 32 bytes Extend...

Page 19: ...Modbus Data 3 Low Byte 26 MEMOBUS Modbus Data 4 High Byte 26 MEMOBUS Modbus Data 4 High Byte 27 MEMOBUS Modbus Data 4 Low Byte 27 MEMOBUS Modbus Data 4 Low Byte 28 Reserved 28 Reserved 29 29 30 30 31...

Page 20: ...cription 0 1 During run 1 1 During zero speed 2 1 During reverse run 3 1 During fault reset signal input 4 1 During speed agree 5 1 Drive ready 6 1 Alarm 7 1 Fault 8 1 During operation error oPE 9 1 D...

Page 21: ...Starting resistor No High Byte 18 Low Byte 19 Number of Data Items Sets the number of bytes to read or write only 2 4 6 or 8 allowed 20 Data 1 1 Data word 1 High Byte 21 Low Byte 22 Data 2 1 Data wor...

Page 22: ...Hz 0 01 Hz 3000 BB8H Example 2 5 is assigned as the bias for terminal FM of multi function analog output 1 5 0 1 50 32H Converted into a two complement FFCEH Example 3 60 00 Hz is assigned for d1 01...

Page 23: ...haking Input Register SI P3 V Unit to PROFIBUS DP Master Bit 7 6 5 4 3 2 1 0 HS INIT Bit Name Function 7 HS Handshaking bit Synchronizes send and receive timing Changes status when sending new command...

Page 24: ...Figure 14 Figure 15 Example of Handshaking 0 0 1 1 1 1 0 0 0 0 1 0 0 0 0 1 1 1 1 0 0 0 PROFIBUS DP Master Handshaking Output Register etc SI P3 V Unit Handshaking Input Register Command Executed Resp...

Page 25: ...sage Creates a command message Sends to slave Toggles handshaking register HS bit 1 INDATA HS Handles the response START Clears handshaking register HS bit to 0 Receives for the master Command message...

Page 26: ...rs PKE PPO type 1 8 octets PKW 4 octets PZD PPO type 2 8 octets PKW 12 octets PZD PPO type 3 4 octets PZD PPO type 4 12 octets PZD PPO type 5 8 octets PKW 20 octets PZD Bit PPO Write PPO Read 0 PNU nu...

Page 27: ...ue for d1 17 in drives running software version 2102 and later The software version appears on the drive nameplate indicated by PRG OFF1 reserved Ready to switch on always 1 1 OFF2 reserved Ready alwa...

Page 28: ...sfer number of array element 7 Task cannot be executed with error number Parameter Setting Value Note GSD_Revision 3 GSD file revision 3 0 Vendor_Name YASKAWA ELECTRIC Model_Name PROFIBUS DP INTERFACE...

Page 29: ...en 240 C2_Response_Timeout 100 C2_Read_Write_required 0 C2_Max_Count_Channels 1 Max_Initiate_PDU_Length 52 Modular_Station 1 Modular station Max_Module 1 Maximum of modules 1 Max_Input_Len 32 Maximum...

Page 30: ...904 Unsigned 16 Current PPO Write 905 Octet String 28 Type 5 PPO Write 907 Octet String 12 Type 1 PPO Read 908 Octet String 20 Type 2 PPO Read 909 Octet String 4 Type 3 PPO Read DP V1only 910 Octet St...

Page 31: ...5th Word data of PPO type 1 PWE STW STW data ZSW Up to drive status HIW Up to drive status Data type Settings Description PKE 638BH 6 Request parameter value from Array 38BH 907 dec PNU 907 IND 5 5th...

Page 32: ...PPO Write 2 Type 2 PPO Write 3 Type 3 PPO Write 4 Type 4 PPO Write 5 Type 5 PPO Write ZSW Up to drive status HIW Up to drive status PZD PNU INDX Assigned PNU Description PZD1 915 1 P0 1 Operation com...

Page 33: ...p 00 99 22 b2 Function Group 00 99 23 b3 Function Group 00 99 24 b4 Function Group 00 99 25 b5 Function Group 00 99 26 b6 Function Group 00 99 28 b8 Function Group 00 99 31 C1 Function Group 00 99 32...

Page 34: ...153 o3 Function Group 00 99 154 o4 Function Group 00 99 171 q1 Function Group 00 99 181 r1 Function Group 00 99 201 T1 Function Group 00 99 211 U1 Function Group 00 99 212 U2 Function Group 00 99 213...

Page 35: ...us 45 0 002EH MEMOBUS Modbus 46 0 002FH MEMOBUS Modbus 47 0 0030H MEMOBUS Modbus 48 0 0031H MEMOBUS Modbus 49 0 0032H MEMOBUS Modbus 50 0 0033H MEMOBUS Modbus 51 0 0034H MEMOBUS Modbus 52 0 xxx xxx 0...

Page 36: ...17 PWE 258H d1 17 value STW Up to drive status HSW Up to drive status Data type Settings Description PKE 212CH 2 Change parameter setting value 12CH 300 IND 0 N A PWE 0 N A STW Up to Master command HS...

Page 37: ...b1 02 3 Cause Possible Solution Master controller PLC has stopped communicating Check for faulty wiring Correct any wiring problems Communication cable is not connected properly A data error occurred...

Page 38: ...ID error Cause Possible Solution PROFIBUS DP Option hardware fault Replace the PROFIBUS DP Option Contact Yaskawa for assistance LED Operator Display Minor Fault Name bb Baseblock Data format and sett...

Page 39: ...nications Speed 9 6 kbps to 12 Mbps Ambient Temperature 10 C to 50 C Humidity Up to 95 RH no condensation Storage Temperature 20 C to 60 C allowed for short term transport of the product Area of Use I...

Page 40: ...085 U S A Phone 1 847 887 7000 Fax 1 847 887 7370 YASKAWA ELETRICO DO BRASIL LTDA Avenida Fagundes Filho 620 Sao Paulo SP CEP 04304 000 Brazil Phone 55 11 3585 1100 Fax 55 11 5581 8795 YASKAWA ELECTRI...

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