YASKAWA MOTOMAN Series Instructions Manual Download

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MANUAL NO.

HW1484564

YRC1000micro OPTIONS
PROFIBUS COMMUNICATION FUNCTION

INSTRUCTIONS

FOR INpact AND AB3602 MADE BY HMS, Inc.

Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and
retain for future reference.

MOTOMAN INSTRUCTIONS

MOTOMAN-



INSTRUCTIONS

YRC1000micro INSTRUCTIONS
YRC1000micro OPERATOR’S MANUAL
YRC1000micro MAINTENANCE MANUAL
YRC1000micro ALARM CODES (MAJOR ALARMS) (MINOR ALARMS)

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Summary of Contents for MOTOMAN Series

Page 1: ...Upon receipt of the product and prior to initial operation read these instructions thoroughly and retain for future reference MOTOMAN INSTRUCTIONS MOTOMAN INSTRUCTIONS YRC1000micro INSTRUCTIONS YRC100...

Page 2: ...how details Make sure that all the covers or shields are installed in place before operating this product YASKAWA is not responsible for incidents arising from unauthorized modification of its product...

Page 3: ...lly hazardous situation which if not avoided will result in death or serious injury Hazards identified by the signal word WARNING present a lesser degree of risk of injury or death than those identifi...

Page 4: ...e exposed to direct sunshine Where vibration or impact occurs Where high humidity exists Where a strong magnetic field exists Where much dust exists Where a sudden change in the temperature occurs Whe...

Page 5: ...y fence when going into the area enclosed by the safety fence In addition the operator of the teaching operation must display the sign that the operation is being performed so that no other person clo...

Page 6: ...se of the residual voltage of the condenser During power ON do not touch the board Failure to observe this warning may result in fire or electric shock Perform the following inspection procedures prio...

Page 7: ...e this caution may result in fire or equipment failure Make sure to properly perform the setting of the switches etc Failure to observe this caution may result in personal injury or equipment damage b...

Page 8: ...ramming pendant optional and the YRC1000micro programming pendant dummy connector optional In this manual the equipment is designated as follows Equipment Manual Designation YRC1000micro controller YR...

Page 9: ...eys are shown with a sign between them e g SHIFT COORD Mode Switch Mode Switch can select three kinds of modes that are denoted as follows REMOTE PLAY or TEACH The switch names are denoted as symbols...

Page 10: ...hat the cursor is moved to the object item and SELECT is pressed or that the item is directly selected by touching the screen Registered Trademark In this manual names of companies corporations or pro...

Page 11: ...the Board 3 1 4 I O Signal Allocation 4 1 4 1 Setting of Option Board and I O Module 4 1 4 1 1 Setting of the INpact Board to Slave 4 2 4 1 2 Setting of the AB3602 Board to Master 4 12 4 2 Transmissio...

Page 12: ...ample of the configuration of a system with an INpact PROFIBUS slave board NOTE INpact is used as a slave INPACT PPROFIBUS Slave All the network settings for this board are available in the main tenan...

Page 13: ...1 System Configuration 1 2 HW1484564 HW1484564 The following diagram shows an example of the configuration of a system with the AB3602 board Profibus Slave Profibus Master Profibus Cable YRC1000micro...

Page 14: ...2 Hardware Specifications 2 1 Board External View 2 1 HW1484564 HW1484564 2 Hardware Specifications 2 1 Board External View 2 1 1 INpact Profibus Slave Board 14 60...

Page 15: ...2 Hardware Specifications 2 1 Board External View 2 2 HW1484564 HW1484564 2 1 2 AB3602 Board 15 60...

Page 16: ...rd mounting position Option PCI Express slot on the YRC1000micro Error indicator LED display Number of transmission I O points Maximum number of I O points INpact PROFIBUS slave Input 1008 points Outp...

Page 17: ...S 2 2 RTS RTS is a signal which dictates data communication direction The ordinal application does not use RTS signal because it uses only A Line B Line or the shield cable 5 GND BUS 3 3 GND BUS 5V BU...

Page 18: ...on the board Failure to observe this caution may result in personal injury or equipment damage because of malfunction Check to be sure that there is no problem damage bend etc with the components of t...

Page 19: ...ting the Board 3 2 HW1484564 HW1484564 1 Remove the fixing screw 22 screws of the top board and remove the top board Fig 3 1 Removing the Top Board of the YRC1000micro SD card slot of the ACP 30 board...

Page 20: ...the connector on the INpact AB3602 board 4 Reassemble the top board WARNING Do not remove the top board of the YRC1000 micro whenever it is used except for maintenance And securely tighten the all fix...

Page 21: ...of Option Board and I O Module In order to use the INpact AB3602 board in the YRC1000micro perform the setting of the option board and I O module in the following manner SUPPLE MENT Set the option bo...

Page 22: ...dule 4 2 HW1484564 HW1484564 4 1 1 Setting of the INpact Board to Slave 1 Turn ON the power supply while pressing MAIN MENU The Maintenance mode starts 2 Set the security mode to the Management Mode 3...

Page 23: ...4 I O Signal Allocation 4 1 Setting of Option Board and I O Module 4 3 HW1484564 HW1484564 4 Select SETUP The SETUP display appears 5 Select OPTION BOARD The OPTION BOARD display appears 23 60...

Page 24: ...hether to use the INpact board or not IO SIZE the I O size dword NODE ADDRESS Explanation of Setup Items 1 INPACT Sets whether to use the INpact board or not Set USED 2 IO SIZE dword Sets the I O size...

Page 25: ...5 HW1484564 HW1484564 7 Press ENTER The confirmation dialog box appears 8 Select YES The IO MODULE display appears The message Select Safety Board FLASH Reset appears however do not perform Safety Boa...

Page 26: ...splay appears and INpact is displayed The I O points is displayed under DI DO according to the I O size in bytes that is set on the OPTION BOARD display 10 Press ENTER The confirmation dialog box appe...

Page 27: ...the IO MODULE window changes to the EXTERNAL IO SETUP window 12 The EXTERNAL IO SETUP window appears 13 Select AUTO or MANUAL in the ALLOCATION MODE The selection menu appears after selecting AUTO or...

Page 28: ...cation automatically Select MANUAL to allocate I O signal allocation manually The selected allocation mode is set up 15 Select DETAIL of EXTERNAL IO ALLOCATION When select AUTO the following procedure...

Page 29: ...setting example select 20030 The select menu appears 17 Select MODIFY and input the external input signal number at the change destination to be changed In the setting example enter 20190 The external...

Page 30: ...ow of the external output signal appears 20 Select modify the number of the external output signal same as the external input signal Repeat select modify until it becomes the desired allocation to set...

Page 31: ...dule 4 11 HW1484564 HW1484564 23 Set the security mode to the SAFETY MODE 24 Select FILE INITIALIZE The INITIALIZE window appears 25 Select Safety Board FLASH Reset The confirmation dialog box appears...

Page 32: ...ule 4 12 HW1484564 HW1484564 4 1 2 Setting of the AB3602 Board to Master 1 Turn ON the power supply while pressing MAIN MENU The Maintenance mode starts 2 Set the security mode to the Management Mode...

Page 33: ...4 I O Signal Allocation 4 1 Setting of Option Board and I O Module 4 13 HW1484564 HW1484564 4 Select SETUP The SETUP display appears 5 Select OPTION BOARD The OPTION BOARD display appears 33 60...

Page 34: ...he following step 7 to step 11 For the settings other than mentioned above execute settings as the need arises Explanation of Setup Items 1 AB3602 Sets whether to use the AB3602 board or not Set USED...

Page 35: ...15 HW1484564 HW1484564 7 Press ENTER The confirmation dialog box appears 8 Select YES The IO MODULE display appears The message Select Safety Board FLASH Reset appears however do not perform Safety Bo...

Page 36: ...rest of the IO MODULE display appears and AB3602 is displayed The I O points is displayed under DI DO according to the I O size in bytes that is set on the OPTION BOARD display SUPPLE MENT The DI DO...

Page 37: ...Press ENTER The confirmation dialog box appears 11 Select YES Select YES if the display corresponds to the current mounted status of the I O modules The I O module setting is updated and the IO MODUL...

Page 38: ...the allocation mode to set up Select AUTO to allocate I O signal allocation automatically Select MANUAL to allocate I O signal allocation manually The selected allocation mode is set up NOTE If the al...

Page 39: ...elect AUTO the following procedures No 16 to 18 are not necessary Operate the procedure from No 19 When select MANUAL operate the following procedures No 16 to 18 accordant with the setting manually 1...

Page 40: ...The external input signal number is changed 18 Likewise select modify the number of the external input signal Repeat select modify until it becomes the desired allocation to set up 19 Press ENTER The...

Page 41: ...ignal Allocation 4 1 Setting of Option Board and I O Module 4 21 HW1484564 HW1484564 21 Press ENTER Confirmation dialog appears 22 Select YES The settings are confirmed and returns to the SETUP window...

Page 42: ...dule 4 22 HW1484564 HW1484564 23 Set the security mode to the SAFETY MODE 24 Select FILE INITIALIZE The INITIALIZE window appears 25 Select Safety Board FLASH Reset The confirmation dialog box appears...

Page 43: ...for the digital data The output area however cannot be used The transmission data from the INpact AB3602 board are allocated to the external I O signals of concurrent I O When only INpact or AB3602 b...

Page 44: ...o 20067 00060 to 00067 IN0041 to IN0048 Input data 4 20070 to 20077 00070 to 00077 IN0049 to IN0056 Input data 5 20080 to 20087 00080 to 00087 IN0057 to IN0064 Input data 6 20090 to 20097 00090 to 000...

Page 45: ...OT0089 to OT0096 Output data 10 30130 to 30137 10130 to 10137 OT0097 to OT0104 Output data 11 30140 to 30147 10140 to 10147 OT0105 to OT0112 Output data 12 30150 to 30157 10150 to 10157 OT0113 to OT01...

Page 46: ...o 20067 00060 to 00067 IN0041 to IN0048 Input data 4 20070 to 20077 00070 to 00077 IN0049 to IN0056 Input data 5 20080 to 20087 00080 to 00087 IN0057 to IN0064 Input data 6 20090 to 20097 00090 to 000...

Page 47: ...o 30137 10130 to 10137 OT0097 to OT0104 Output data 11 30140 to 30147 10140 to 10147 OT0105 to OT0112 Output data 12 30150 to 30157 10150 to 10157 OT0113 to OT0120 Output data 13 30160 to 30167 10160...

Page 48: ...occurrence alarms INpact BOARD ERROR PROFIBUS COMMUNICATION ERROR UNSENT SLAVES in Profibus As for the user alarm registration refer to Chap 13 7 I O Messages and I O Alarms in YRC1000micro OPTIONS IN...

Page 49: ...cation 4 2 Transmission Data 4 29 HW1484564 HW1484564 5 Enter the I O alarm name 6 Press ENTER The entered alarm is registered 7 Register the other alarms Repeat the same procedures to register the al...

Page 50: ...he unsent slave slave unit exists on the Profibus network 20026 Profibus communication error 20027 INpact board operation error Signal Description 40012 User alarm request 40220 User alarm code d0 402...

Page 51: ...llocation 4 2 Transmission Data 4 31 HW1484564 HW1484564 The figure of the ladder 20027 20027 20027 70017 70017 70017 70017 20027 20026 20026 20025 20025 40220 40221 40222 40223 40224 40225 40012 2002...

Page 52: ...e network configuration when A3601 IN 16 Byte OUT 6 Byte is regarded as a slave For the details of the settings please refer to the documentations attached to NetTool 1 Install NetTool on the PC 2 Wit...

Page 53: ...e GSD window select Profibus Master and drag Anybus M DPV1 to the configuration window then drop it Anybus M icon appears in the configuration window 7 Double click Anybus M icon Master Propaties wind...

Page 54: ...dow select PROFIBUS DP General HMS Industrial Networks and drag Anybus S DPV1 to the configuration window then drop it The Anybus S icon appears in the The Anybus M network 9 Double click the Anybus S...

Page 55: ...US DP General HMS Industrial Networks Anybus S DPV1 and drag IN OUT 8 word to the slot 1 in the configuration window then drop it 11 Select Online Download Configuration Transport Paths window appears...

Page 56: ...Board Communication Condition 4 36 HW1484564 HW1484564 14 Click OK COM PORT selecting window appears 15 Select OK Downloading of the configuration result starts When downloading is completed the foll...

Page 57: ...Error Indication 5 1 HW1484564 HW1484564 5 Error Indication INpact AB3602 board is provided with LEDs for circuit board status indication These LEDs indicate the following conditions INpact AB3602 57...

Page 58: ...NAL state Green flash Extended diagnostic bit is set Red Interface in EXCEPTION state Off Interface in SETUP or NW_INIT state U1 U2 Green Green flash Application firmware active Off Boot manager start...

Page 59: ...mode Red Idle mode Off OFF line status 4 Token Hold Green Master has the token Off Master does not have the token 5 Database Status Green Database OK Green flashing Database download in progress Red...

Page 60: ...7 Yongchang North Road Beijing E T Development Area Beijing 100076 China Phone 86 10 6788 2858 Fax 86 10 6788 2878 http www ysr motoman cn YASKAWA ELECTRIC KOREA CORPORATION 35F Three IFC 10 Gukjegeum...

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