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DRIVE CENTER (INVERTER PLANT)

2-13-1, Nishimiyaichi, Yukuhashi, Fukuoka, 824-8511, Japan
Phone: +81-930-25-2548   Fax: +81-930-25-3431
http://www.yaskawa.co.jp

YASKAWA ELECTRIC CORPORATION

New Pier Takeshiba South Tower, 1-16-1, Kaigan, Minatoku, Tokyo, 105-6891, Japan
Phone: +81-3-5402-4502   Fax: +81-3-5402-4580
http://www.yaskawa.co.jp

YASKAWA AMERICA, INC.

2121, Norman Drive South, Waukegan, IL 60085, U.S.A.
Phone: +1-800-YASKAWA (927-5292) or +1-847-887-7000   Fax: +1-847-887-7310
http://www.yaskawa.com

YASKAWA ELÉTRICO DO BRASIL LTDA.

777, Avenida Piraporinha, Diadema, São Paulo, 09950-000, Brasil
Phone: +55-11-3585-1100   Fax: +55-11-3585-1187
http://www.yaskawa.com.br

YASKAWA EUROPE GmbH

Hauptstra

β

e 185, 65760 Eschborn, Germany

Phone: +49-6196-569-300   Fax: +49-6196-569-398
http://www.yaskawa.eu.com    E-mail: [email protected]

YASKAWA ELECTRIC KOREA CORPORATION

35F, Three IFC, 10 Gukjegeumyung-ro, Yeongdeungpo-gu, Seoul, 07326, Korea
Phone: +82-2-784-7844   Fax: +82-2-784-8495
http://www.yaskawa.co.kr

YASKAWA ASIA PACIFIC PTE. LTD.

30A, Kallang Place, #06-01, 339213, Singapore
Phone: +65-6282-3003   Fax: +65-6289-3003
http://www.yaskawa.com.sg

YASKAWA ELECTRIC (THAILAND) CO., LTD.

59, 1st-5th Floor, Flourish Building, Soi Ratchadapisek 18

, Ratchadapisek Road, Huaykwang, Bangkok, 10310, Thailand

Phone: +66-2-017-0099   Fax: +66-2-017-0799
http://www.yaskawa.co.th

YASKAWA ELECTRIC (CHINA) CO., LTD.

22F, Link Square 1, No.222, Hubin Road, Shanghai, 200021, China
Phone: +86-21-5385-2200   Fax: +86-21-5385-3299
http://www.yaskawa.com.cn

YASKAWA ELECTRIC (CHINA) CO., LTD. BEIJING OFFICE

Room 1011, Tower W3 Oriental Plaza, No. 1, East Chang An Ave., 
Dong Cheng District, Beijing, 100738, China
Phone: +86-10-8518-4086   Fax: +86-10-8518-4082

YASKAWA ELECTRIC TAIWAN CORPORATION

12F, No. 207, Sec. 3, Beishin Rd., Shindian Dist., New Taipei City 23143, Taiwan
Phone: +886-2-8913-1333   Fax: +886-2-8913-1513 or +886-2-8913-1519
http://www.yaskawa.com.tw

YASKAWA INDIA PRIVATE LIMITED

#17/A, Electronics City, Hosur Road, Bangalore, 560 100 (Karnataka), India
Phone: +91-80-4244-1900   Fax: +91-80-4244-1901
http://www.yaskawaindia.in

Published in Japan   January 2019

MANUAL NO.  
TOBP C730600 86F <7>-0

18-11-20

英文 No.10-5(140×182) インバータ製品用 新ロゴ

In the event that the end user of this product is to be the military and said product is to be 
employed in any weapons systems or the manufacture thereof, the export will fall under the 
relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations.  
Therefore, be sure to follow all procedures and submit all relevant documentation according 
to any and all rules, regulations and laws that may apply.

Specifications are subject to change without notice for ongoing product modifications and 
improvements.

©

 2016 YASKAWA ELECTRIC CORPORATION

MECHATROLINK-II

YASKAWA AC Drive Option

Installation Manual

Summary of Contents for MECHATROLINK-II

Page 1: ...rive Option Installation Manual Type SI T3 To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual COS...

Page 2: ...ten permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality product...

Page 3: ...Table of Contents 1 PREFACE AND SAFETY 4 2 OVERVIEW 9 3 RECEIVING 12 4 MECHATROLINK II OPTION COMPONENTS 13 5 INSTALLATION PROCEDURE 16 6 MECHATROLINK OPTION DRIVE PARAMETERS 32 7 TROUBLESHOOTING 35 8...

Page 4: ...ess warranty only as to the quality of its products in conforming to standards and specifications published in the manual NO OTHER WARRANTY EXPRESS OR IMPLIED IS OFFERED YASKAWA assumes no liability f...

Page 5: ...pe http www yaskawa eu com Japan http www e mechatronics com Other areas Check the back cover of these manuals For questions contact Yaskawa or a Yaskawa representative Note Indicates supplemental inf...

Page 6: ...safety messages in this manual Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems DANGER Indicates a ha...

Page 7: ...tion of the manual may be changed without notice to improve the product and or the manual Contact Yaskawa or a Yaskawa representative and provide the manual number shown on the front cover to order ne...

Page 8: ...option and will void warranty Yaskawa is not responsible for any modification of the product made by the user Do not expose the drive or the option to halogen group disinfectants Do not pack the drive...

Page 9: ...drive nameplate for the software version number 2 Before you install the option on a YASKAWA AC Drive U1000 or Z1000U make sure that the option software version is PRG 6107 or later Refer to PRG on t...

Page 10: ...sion 3 For Yaskawa customers in the North or South America region If your product is not listed in Table 1 refer to the web page below to confirm this manual is correct for your product The web page p...

Page 11: ...ry to install the option on a GA500 drive The option card installation case model is JOHB GA500 This case is sold separately Refer to the option card installation case manual for more information abou...

Page 12: ...details Contact the distributor where the option was purchased or contact Yaskawa or a Yaskawa representative about any problems with the option u Contents and Packaging Table 2 Contents of Package u...

Page 13: ...on hole 2 B Installation hole H Option model number C LED ERR 1 1 Refer to MECHATROLINK II Option LED Display on page 15 for details on the LEDs 2 Connect the provided ground wire during installation...

Page 14: ...nnectors A and B are available for the same functions MECHATROLINK II Connector Connector Pin No Signal Name I O Function A A1 NC Not used A2 SRD I O Send receive data A3 SRD I O Send receive data A4...

Page 15: ...ed to the drive or SI T3 has no power An internal self diagnostic error occurred in the SI T3 ERR Red ON Connection error SI T3 is not properly connected to the drive Communication error Flashing SI T...

Page 16: ...unsafe voltages to confirm the drive is safe WARNING Electrical Shock Hazard Do not operate equipment with covers removed Failure to comply could cause death or serious injury The diagrams in this sec...

Page 17: ...age to circuitry Never connect or disconnect the motor from the drive while the drive is outputting voltage Improper equipment sequencing could damage the drive Do not connect or operate any equipment...

Page 18: ...r Installing and Wiring Options on a Drive Product Series 1 Use the option card installation case manual to install the option on GA500 drives 2 Before you install the option to the YASKAWA AC Drive G...

Page 19: ...ecified by the manual packaged with the drive 2 Make sure that the drive functions correctly Refer to Figure 4 for an exploded view of the drive with the option and related components for reference in...

Page 20: ...eath or serious injury Before servicing disconnect all power to the equipment and wait for at least the time specified on the warning label The internal capacitor remains charged even after the drive...

Page 21: ...te position on the drive front cover C Figure 7 Figure 6 Affix the LED Label 3 Insert the option card B into the CN5 A L connector on the drive and fasten it into place using one of the included screw...

Page 22: ...d wire I to the remaining ground terminal and installation hole on the option B using the last remaining provided screw H Tighten both screws to 0 5 to 0 6 N m 4 4 to 5 3 in lb Figure 9 Figure 8 Conne...

Page 23: ...the perforated tabs on the left side of the front cover as shown in Figure 10 A to create the necessary openings on these models Refer to the Peripheral Devices Options section of the drive instructio...

Page 24: ...ther electrical and power lines Ensure the cable end is firmly connected see Figure 18 Refer to MECHATROLINK II Communications Cables on page 31 for details 7 Reattach the drive front covers C F and t...

Page 25: ...e manual packaged with the drive 2 Make sure that the drive functions correctly Refer to Figure 12 for an exploded view of the drive with the option and related components for reference in the install...

Page 26: ...rd Do not inspect connect or disconnect any wiring while the drive is energized Failure to comply will cause death or serious injury Before servicing disconnect all power to the equipment and wait for...

Page 27: ...to Equipment Observe proper electrostatic discharge ESD procedures when handling the option drive and circuit boards Failure to comply could cause ESD damage to circuitry Figure 15 Figure 14 Remove t...

Page 28: ...ve using the temporary placement holes Refer to the manual packaged with the drive for details on removing the LED Status Ring board NOTICE Do not remove the LED Status Ring board cable connector Fail...

Page 29: ...three screws and a ground wire for installation on other product series Do not use the ground wire or the extra screw Figure 17 Figure 16 Insert the Option Card 5 Firmly connect the MECHATROLINK II c...

Page 30: ...or the LED Status Ring board and the drive Failure to comply could cause erroneous operation 7 Reattach the drive front cover D and the keypad F Figure 18 Figure 17 Replace the Front Cover and Keypad...

Page 31: ...Connect the terminator model No JEPMC W6022 E on the end of the communication lines Note Maximum transmission distance is 50 m 1969 0 in Minimum wiring distance between stations is 0 5 m 19 7 in n Opt...

Page 32: ...to 4 b1 02 0181 1 Run Command 1 Source Selects the input method for the Run command 0 Keypad 1 Digital Input 2 Memobus Modbus Communications 3 Option PCB Default 1 Range 0 to 3 b1 18 0179 2 3 Voltage...

Page 33: ...Range 0 1 F6 07 03A8 MultiStep Ref Priority Select 0 MultiStep References Disabled 1 MultiStep References Enabled Default 0 9 Range 0 1 F6 08 036A Comm Parameter Reset Initialize Selects whether comm...

Page 34: ...f a specific drive for more information 7 Control method availability of this parameter depends on product series 1000 Series Drives Parameter is available in CLV AOLV PM and CLV PM In AOLV PM this va...

Page 35: ...ashes If communication stops while the drive is running answer the following questions to help remedy the fault Is the MECHATROLINK II Option properly installed Is the communication line properly conn...

Page 36: ...ion Check for wiring and how to counteract noise according to the following manuals by MECHATROLINK Members Association MECHATROLINK II Installation Guide MMATDEP011 Keypad Display Fault Name EF0 Opti...

Page 37: ...Fb00 Option Fault CN5 B Non compatible option is connected Cause Possible Solution The option card installed into port CN5 A is incompatible with the drive Connect the option to the correct option por...

Page 38: ...SI T3 Installation Manual Keypad Display Fault Name oFC02 Option Fault Option Flash write mode Cause Possible Solution An option of the same type is already installed in option port CN5 A CN5 B or CN...

Page 39: ...e master side Check communications at start up and correct programming errors Communication circuitry is damaged Perform a self diagnostics check If the problem continues replace either the control bo...

Page 40: ...s displaying the CE mark in combination with other devices it is ultimately the responsibility of the user to ensure compliance with CE standards Verify that conditions meet European standards after s...

Page 41: ...e 21 Figure 21 Option Installation for CE Compliance PG DI DO AI AO SI A Braided shield cable C Cable clamp conductive B Metal panel C B A L1 L2 L3 L1 L2 L3 R CN5 B CN5 C CN5 A CN5 B CN5 C CN5 A S T P...

Page 42: ...SI T3 Installation Manual n Option Installation for CE Compliance with GA500 Figure 22 Figure 22 Option Installation for CE Compliance with GA500 Enclosure panel Cable clamp Drive CN5 SI Communicatio...

Page 43: ...ltiple of transmission cycles depending on the host master settings SI T3 Access mode Start stop synchronization master slave method Communication Speed 10 Mbps MECHATROLINK II 4 Mbps MECHATROLINK I T...

Page 44: ...le regional local and municipal laws and regulations u WEEE Directive Figure 23 Figure 23 WEEE Mark The wheelie bin symbol on this product its manual or its packaging identifies that you must recycle...

Page 45: ...November 2018 6 All Addition Applicable product series Revision Reviewed and corrected entire documentation Back cover Revision Address June 2018 5 Address in Japanese version October 2017 4 All Addi...

Page 46: ...2 017 0799 http www yaskawa co th YASKAWA ELECTRIC CHINA CO LTD 22F Link Square 1 No 222 Hubin Road Shanghai 200021 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 http www yaskawa com cn YASKAWA ELE...

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