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5  Installation Procedure

16

 

YASKAWA

 TOEP YEAOPT 07 A1000 Option DI-101 120 Vac Interface Installation Manual

Figure 6  

Figure 6  DI-101 Option to Drive Connection 

5.

Ensure the factory installed wire jumper is present between TB1 terminals SC to SP. 
If no wire jumper is present, prepare and install a jumper according to 

Figure 7

Route the customer-supplied option wiring through one of the cable glands on the 

A1000 drive bottom conduit bracket.

DI-101
Option

A1000 Drive Terminals

Terminal Block
TB1

Wire Jumper

MA   MB   MC

M1   M2   M5

M3   M4   M6

E(G) HC H1 H2 DM+ DM- IG R+ R- S+ S-

SC SP

V+ AC V- A1 A2 A3 FM AM AC MP RP AC

S1 S2 S3 S4 S5 S6 S7 S8 SN

S1  S2  S3  S4  S5  S6  S7  S8 SN

Summary of Contents for DI-101

Page 1: ...l Type DI 101 To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual MA MB MC M1 M2 M5 M3 M4 M6 E G H...

Page 2: ...ior written permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality...

Page 3: ...000 Option DI 101 120 Vac Interface Installation Manual 3 Table of Contents 1 PREFACE AND SAFETY 4 2 PRODUCT OVERVIEW 7 3 RECEIVING 8 4 OPTION COMPONENTS 9 5 INSTALLATION PROCEDURE 10 6 TROUBLESHOOTIN...

Page 4: ...arranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual NO OTHER WARRANTY EXPRESS OR IMPLIED IS OFFERED Yaskawa assumes no liabilit...

Page 5: ...lure to heed these messages could cause fatal injury or damage products and related equipment and systems Note Indicates supplemental information that is not related to safety messages Drive Yaskawa A...

Page 6: ...g new copies of the manual contact a Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover DANGER Heed the safety messages in this manual Fa...

Page 7: ...l circuitry to the A1000 drive The DI 101 option mounts directly to the A1000 control board terminals S1 to S8 and SN This option makes it possible to control the A1000 digital inputs with 120 Vac Thi...

Page 8: ...page 9 for more information Contact your supplier if you have received the wrong model or the option does not function properly DI 101 Option Package Contents Tools Required for Installation A Philli...

Page 9: ...block to control wiring Terminal Functions DI 101 Option Terminal Block Terminal Signal Function Description Signal Level S1 Forward Run Stop 1 1 Terminal functions S1 to S8 may change based on drive...

Page 10: ...ARNING Electrical Shock Hazard Do not remove the front covers of the drive while the power is on Failure to comply could result in death or serious injury The diagrams in this section may include opti...

Page 11: ...the power off while the drive is running or outputting voltage Failure to comply may cause the application to operate incorrectly or damage the drive Do not operate damaged equipment Failure to compl...

Page 12: ...and verify that the drive functions normally Refer to the Quick Start Guide packaged with the drive for information on wiring and connecting the drive Figure 2 is an exploded view of the drive with t...

Page 13: ...val varies depending on drive size DANGER Electrical Shock Hazard Disconnect all power to the drive and wait at least the amount of time specified on the drive front cover safety label After all indic...

Page 14: ...on from the ESD bag NOTICE When handling printed circuit boards PCB always use electrostatic discharge ESD protection Keep the boards in the ESD bag as long as you can Do not lay the board on any surf...

Page 15: ...N at the insertion point E Refer to Figure 6 for the proper placement of the option terminals into the drive TB1 terminals Secure the DI 101 option by tightening the TB1 terminals S1 to S8 and SN Refe...

Page 16: ...minals SC to SP If no wire jumper is present prepare and install a jumper according to Figure 7 Route the customer supplied option wiring through one of the cable glands on the A1000 drive bottom cond...

Page 17: ...onnected and wire insulation is not accidentally pinched into electrical terminals WARNING Fire Hazard Tighten terminal screws to the specified tightening torque Loose electrical connections could res...

Page 18: ...ly for the DI 101 input voltage source Opto Coupler x8 S1 S2 S3 S4 S5 S6 S7 SN 3 mm Isolation Customer Supplied Circuit TB1 J2 S8 S1 Forward Run Stop S4 Fault reset S5 Multi step speed 1 S6 Multi step...

Page 19: ...Installation Procedure YASKAWA TOEP YEAOPT 07 A1000 Option DI 101 120 Vac Interface Installation Manual 19 8 Replace terminal cover D and secure screw C Figure 9 Figure 9 Replace the Terminal Cover C...

Page 20: ...plier and more reliable wiring Table 4 Crimp Terminal Sizes Terminal signal Screw Size Tightening Torque N m in lb Bare Cable Crimp Terminals Wire Type Applicable Gauges mm2 Recomm Gauge mm2 Applicabl...

Page 21: ...put signal is present on any activated terminals S1 thru S8 with respect to the X2 terminal Verify the digital input is recognized by the drive by viewing Input Terminal Status monitor parameter U1 10...

Page 22: ...c Off State Leakage Current Maximum 4 0 mA Operating Frequency 57 to 63 Hz 15 On State Response Time Maximum 50 ms Off State Response Time Maximum 50 ms Terminal Wiring 16 AWG to 26 AWG Area of Use In...

Page 23: ......

Page 24: ...gkok 10310 Thailand Phone 66 2693 2200 Fax 66 2693 4200 http www yaskawa co th YASKAWA ELECTRIC CHINA CO LTD 22F One Corporate Avenue No 222 Hubin Road Shanghai 200021 China Phone 86 21 5385 2200 Fax...

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