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15 European Standards

YASKAWA

TOEPC71061723A YASKAWA AC Drive CR700 Quick Start Guide

83

Model

Terminal

Recomm. Gauge

mm

2

Applicable Gauge

(IP20 Applicable

Gauge

*1

)

mm

2

Wire Stripping

Length

*2

mm

Terminal Screw

Tightening

Torque

N

m (lbf

in)

Size

Shape

2415

R/L1, S/L2, T/L3

120 × 2P

70 - 150 × 2P

(150 × 2P)

-

M12

Hex self-locking nut

35

(310)

U/T1, V/T2, W/T3

120 × 2P

70 - 150 × 2P

(150 × 2P)

-

M12

Hex self-locking nut

35

(310)

-, +1

120 × 2P

95 - 185 × 2P

(185 × 2P)

-

M12

Hex self-locking nut

35

(310)

+3

70 × 2P

50 - 95 × 2P

(-)

-

M12

Hex self-locking nut

35

(310)

120

120 - 240

(-)

-

M12

Hex bolt (slotted)

32 - 40

(283 - 354)

*1

For IP20 protection, use wires that are in the range of applicable gauges.

*2

Remove insulation from the ends of wires to expose the length of wire shown.

*3

For wire gauges more than 30 mm

2

, tighten to a tightening torque of 4.1 N∙m to 4.5 N∙m (36 lbf∙in to 40 lbf∙in).

*4

Install an ELCB with this wire gauge to maintain compliance with IEC/EN 61800-5-1:2007.

*5

Terminals - and +1 have two screws. The Recommended Gauge is the wire gauge for one terminal.

*6

A junction terminal is necessary to connect a braking unit (CDBR-series) to terminals - and +3.

Three-Phase 400 V Class

Table 15.3 Main Circuit Wire Gauges and Tightening Torques (400 V Class)

Model

Terminal

Recomm. Gauge

mm

2

Applicable Gauge

(IP20 Applicable

Gauge

*1

)

mm

2

Wire Stripping

Length

*2

mm

Terminal Screw

Tightening

Torque

N

m (lbf

in)

Size

Shape

4002

R/L1, S/L2, T/L3

2.5

2.5 - 10

(2.5 - 10)

10

M4

Slotted (-)

1.5 - 1.7

(13.5 - 15)

U/T1, V/T2, W/T3

2.5

2.5 - 10

(2.5 - 10)

10

M4

Slotted (-)

1.5 - 1.7

(13.5 - 15)

-, +1, +2

2.5

2.5 - 16

(2.5 - 16)

18

M5

Slotted (-)

2.3 - 2.5

(19.8 - 22)

*3

B1, B2

2.5

2.5 - 4

(2.5 - 4)

10

M4

Slotted (-)

1.5 - 1.7

(13.5 - 15)

2.5

*4

2.5 - 10

(-)

-

M4

Phillips/slotted

combo

1.2 - 1.5

(10.6 - 13.3)

4003

R/L1, S/L2, T/L3

2.5

2.5 - 10

(2.5 - 10)

10

M4

Slotted (-)

1.5 - 1.7

(13.5 - 15)

U/T1, V/T2, W/T3

2.5

2.5 - 10

(2.5 - 10)

10

M4

Slotted (-)

1.5 - 1.7

(13.5 - 15)

-, +1, +2

2.5

2.5 - 16

(2.5 - 16)

18

M5

Slotted (-)

2.3 - 2.5

(19.8 - 22)

*3

B1, B2

2.5

2.5 - 4

(2.5 - 4)

10

M4

Slotted (-)

1.5 - 1.7

(13.5 - 15)

2.5

*4

2.5 - 10

(-)

-

M4

Phillips/slotted

combo

1.2 - 1.5

(10.6 - 13.3)

4005

R/L1, S/L2, T/L3

2.5

2.5 - 10

(2.5 - 10)

10

M4

Slotted (-)

1.5 - 1.7

(13.5 - 15)

U/T1, V/T2, W/T3

2.5

2.5 - 10

(2.5 - 10)

10

M4

Slotted (-)

1.5 - 1.7

(13.5 - 15)

-, +1, +2

2.5

2.5 - 16

(2.5 - 16)

18

M5

Slotted (-)

2.3 - 2.5

(19.8 - 22)

*3

B1, B2

2.5

2.5 - 4

(2.5 - 4)

10

M4

Slotted (-)

1.5 - 1.7

(13.5 - 15)

2.5

*4

2.5 - 10

(-)

-

M4

Phillips/slotted

combo

1.2 - 1.5

(10.6 - 13.3)

EN

Summary of Contents for CR700

Page 1: ...YASKAWA AC Drive CR700 For Cranes Quick Start Guide Type CIPR CR70Cxxxxxxxx Models 200 V Class Three Phase Input 0 4 to 110 kW 400 V Class Three Phase Input 0 4 to 315 kW...

Page 2: ...This Page Intentionally Blank 2 YASKAWA TOEPC71061723A YASKAWA AC Drive CR700 Quick Start Guide...

Page 3: ...g 16 Using the Hanging Brackets to Move the Drive 18 Removing Reattaching Covers 19 Removing Reattaching the Cover Using Procedure A 19 Removing Reattaching the Cover Using Procedure B 20 9 Electrical...

Page 4: ...Method Selection 55 Auto Tuning 56 Drive Parameters 57 13 Troubleshooting 59 Fault 59 Minor Faults Alarms 67 Parameter Setting Errors 71 Auto Tuning Errors 73 Backup Function Operating Mode Display an...

Page 5: ...stor oH Fault Select 121 17 China RoHS Compliance 121 Information on Hazardous Substances in This Product 121 18 RoHS 122 122 19 Safe Disable Input 122 Safe Disable Specifications 123 Precautions 123...

Page 6: ...cifications that are described in the manual Yaskawa does not offer other warranties either explicit or implied Injuries property damage and lost business opportunities caused by improper storage or h...

Page 7: ...it can cause serious injury or death WARNING Electrical Shock Hazard Do not cause a short circuit on the drive output circuit A short circuit on the output can cause serious injury or death WARNING E...

Page 8: ...mmercial use electrical device that controls the speed and rotation direction of a motor Do not use the drive for any other purpose 1 Carefully read the technical manual 2 Read all safety precautions...

Page 9: ...correct Contact your supplier or Yaskawa sales office if you received an incorrect drive model or if the drive does not operate correctly 4 When you operate more than one drive check all drives and mo...

Page 10: ...ection for the environmental conditions shown 9 Design revision order 10 Control circuit terminal board G 10 digital input screw clamp terminal board type 11 Option connector CN5 A A No option D AI A3...

Page 11: ...equency Have high ambient temperature Install drives side by side Table 4 2 Rated Output Current Three Phase AC 200 V Symbol Maximum Applicable Motor Output kW Rated Output Current A 003 0 55 3 2 005...

Page 12: ...rive CR700 Quick Start Guide Symbol Maximum Applicable Motor Output kW Rated Output Current A 091 45 91 112 55 112 150 75 150 180 90 180 216 110 216 260 132 260 304 160 304 371 200 371 414 220 414 453...

Page 13: ...erence command REMOTE Operated from the control circuit terminal or serial transmission Use the frequency reference source entered in b1 01 and the Run command source selected in b1 02 F LO RE Selecti...

Page 14: ...5 Component Names and Functions 14 YASKAWA TOEPC71061723A YASKAWA AC Drive CR700 Quick Start Guide Keypad Mode and Menu Displays Figure 5 2 Keypad Functions and Display Levels...

Page 15: ...ault Log Shows modified parameters and fault history Auto Tuning Auto Tunes the drive Initial Setup Screen Changes initial settings Diagnostic Tools Sets data logs and backlight 6 LED Status Ring The...

Page 16: ...Coast to Stop with Timer and the Run command is disabled then enabled during the Run wait time OFF The motor is stopped 1 Refer to Figure 6 1 for the difference between flashing and flashing quickly F...

Page 17: ...B At least 30 mm 1 2 in on both sides C At least 120 mm 4 7 in above and below D Airflow direction Figure 8 2 Drive Installation Space Single Unit Mounting Multiple Drives Side by Side Drive models 20...

Page 18: ...hen you replace the drive Do not let the drive stay vertically or horizontally suspended or move the drive over a long distance while it is suspended Before you install the drive make sure that you re...

Page 19: ...e servicing disconnect all power to the equipment and wait for the time specified on the warning label at a minimum The internal capacitor stays charged after the drive is de energized The charge indi...

Page 20: ...moving Reattaching the Cover Using Procedure B DANGER Electrical Shock Hazard Do not examine connect or disconnect wiring on an energized drive Before servicing disconnect all power to the equipment a...

Page 21: ...cover B Unhook the tabs found on the sides of the front cover Figure 8 11 Pull Forward to Remove the Front Cover 4 Remove the front cover from the drive Figure 8 12 Remove the Front Cover Reattach th...

Page 22: ...r CAUTION Crush Hazard Loosen the cover screws Do not fully remove them If you fully remove the cover screws the terminal cover can fall and cause moderate injury Figure 8 15 Loosen the Terminal Cover...

Page 23: ...cause serious injury or death WARNING Electrical Shock Hazard Use the terminals for the drive only for their intended purpose Refer to the technical manual for more information about the I O terminals...

Page 24: ...9 Electrical Installation 24 YASKAWA TOEPC71061723A YASKAWA AC Drive CR700 Quick Start Guide Figure 9 1 Standard Drive Connection Diagram...

Page 25: ...rminals SP SN If you close the circuits between terminals SC SP and terminals SC SN at the same time it will cause damage to the drive Sinking Mode Internal power supply Install the jumper to close th...

Page 26: ...slotted driver or a hex tool will be necessary to wire the screw clamp terminal Use applicable tools as specified by the recommended conditions in the product manual If you use power tools to tighten...

Page 27: ...6 Hex socket cap WAF 5 mm Bit SF BIT HEX 5 50 PHOENIX CONTACT 5 9 N m 44 3 79 9 lbf in 2 3 Minus Bit SF BIT SL 1 2X6 5 70 PHOENIX CONTACT 3 3 5 N m 26 6 31 0 lbf in 2 3 M8 Hex socket cap WAF 6 mm Bit...

Page 28: ...9 8 Clip the Cutaway Section of the Wiring Cover Note Different drive models have different wiring cover shapes Only clip the section of the wiring cover that applies to the wired terminal If you cli...

Page 29: ...sen the terminal block screws Make sure that there are no loose stranded wires or frayed wires after wiring is complete Main Circuit Terminal Block Wiring Procedure Remove the terminal cover before wi...

Page 30: ...pieces of the cutaway section tightly hold the cutaway section Pieces of the cutaway section can fly out and cause injury Make sure that the clipped section does not cause damage to the wires Althoug...

Page 31: ...s and local safety regulations The IEC EN 61800 5 1 2007 standard specifies that you must wire the power supply to automatically de energize when the protective ground wire disconnects You can also co...

Page 32: ...r items to these terminals Refer to the instruction manual for each device for recommended wire gauges to connect peripheral devices or options to terminals 1 2 3 B1 and B2 Contact Yaskawa or your nea...

Page 33: ...5 5 10 M4 Slotted 1 5 1 7 13 5 15 3 5 2 8 M4 Phillips slotted combo 1 2 1 5 10 6 13 3 2018 R L1 S L2 T L3 8 2 14 2 14 10 M4 Slotted 1 5 1 7 13 5 15 U T1 V T2 W T3 3 5 2 14 2 14 10 M4 Slotted 1 5 1 7...

Page 34: ...M4 Slotted 1 5 1 7 13 5 15 8 8 22 M6 Phillips slotted combo 5 4 6 0 47 8 53 1 2075 R L1 S L2 T L3 50 2 50 22 50 20 M6 Hex socket cap WAF 5 mm 5 5 5 45 49 U T1 V T2 W T3 30 2 30 14 30 20 M6 Hex socket...

Page 35: ...Hex socket cap WAF 6 mm 8 9 71 80 22 22 60 M8 Hex bolt slotted 9 0 11 79 7 97 4 2215 R L1 S L2 T L3 60 2P 22 100 2P 80 100 2P M10 Hex self locking nut 20 177 U T1 V T2 W T3 50 2P 22 100 2P 80 100 2P M...

Page 36: ...e for one terminal 5 A junction terminal is necessary to connect a braking unit CDBR series to terminals and 3 Three Phase 400 V Class Model Terminal Recomm Gauge mm2 Applicable Gauge IP20 Applicable...

Page 37: ...5 10 M4 Slotted 1 5 1 7 13 5 15 3 5 2 8 M4 Phillips slotted combo 1 2 1 5 10 6 13 3 4009 R L1 S L2 T L3 2 2 14 2 14 10 M4 Slotted 1 5 1 7 13 5 15 U T1 V T2 W T3 2 2 14 2 14 10 M4 Slotted 1 5 1 7 13 5...

Page 38: ...9 B1 B2 5 5 2 14 2 14 10 M4 Slotted 1 5 1 7 13 5 15 8 5 5 14 M6 Phillips slotted combo 5 4 6 0 47 8 53 1 4039 R L1 S L2 T L3 14 2 14 3 5 14 18 M5 Slotted 2 3 2 5 19 8 22 3 U T1 V T2 W T3 14 2 14 5 5 1...

Page 39: ...x bolt 5 4 6 0 47 8 53 1 4112 R L1 S L2 T L3 60 50 100 80 100 37 M10 Hex socket cap WAF 8 mm 12 14 107 124 U T1 V T2 W T3 60 50 125 80 125 37 M10 Hex socket cap WAF 8 mm 12 14 107 124 1 1 4 30 22 50 5...

Page 40: ...locking nut 20 177 30 30 200 M10 Hex bolt slotted 18 23 159 204 4304 R L1 S L2 T L3 125 2P 60 125 2P 125 2P M12 Hex self locking nut 35 310 U T1 V T2 W T3 125 2P 60 125 2P 125 2P M12 Hex self locking...

Page 41: ...M12 Hex self locking nut 35 310 1 125 4P 80 150 4P 150 4P M12 Hex self locking nut 35 310 3 100 4P 30 125 4P 100 125 4P M12 Hex self locking nut 35 310 60 60 150 M12 Hex bolt slotted 32 40 283 354 1...

Page 42: ...cuits operate correctly If you use a drive that has incorrect control circuit wiring or operation it can cause death or serious injury WARNING Sudden Movement Hazard Check the I O signals and the exte...

Page 43: ...he drive SC Multi function input selection common SP Multi function input power supply 24 Vdc Safe Disable Input H1 Safe Disable input 1 Remove the jumper between terminals H1 HC and H2 HC when using...

Page 44: ...8 V max B Flywheel diode C Coil D 50 mA or less Figure 9 17 Connecting a Flywheel Diode Table 9 6 Control Circuit Monitor Output Terminals Mode Terminals Name Default Function Signal Level Monitor out...

Page 45: ...8 Control Circuit Terminal Arrangement The tightening torque for terminals is displayed on the reverse side of the front cover Figure 9 19 Tightening Torque Display the Reverse Side of the Front Cover...

Page 46: ...l lines or equipment Insulate the wire shields with electrical tape or shrink tubing If you do not insulate the wire shields it can cause a short circuit and damage the drive Note Isolate control circ...

Page 47: ...oles Figure 9 24 Remove the LED Status Ring Board 2 Refer to the figure and wire the control circuit WARNING Fire Hazard Tighten all terminal screws to the correct tightening torque Connections that a...

Page 48: ...ht can cause incorrect operation and damage to the drive Incorrect connections can also cause death or serious injury from fire Refer to Figure 9 26 for information to prepare terminal ends of the shi...

Page 49: ...function digital input terminals S1 to S10 Multi function digital output terminals M1 to M6 Multi function photocoupler output terminals P1 C1 P2 C2 Multi function analog input terminals A1 to A3 PTC...

Page 50: ...pedance 20 k 1 10 V to 10 V 100 to 100 input impedance 20 k Current input I Default 2 4 mA to 20 mA 100 input impedance 250 3 0 mA to 20 mA 100 input impedance 250 A3 Voltage input S4 AI Default H3 05...

Page 51: ...he RS 485 interface Figure 9 31 Location of DIP Switch S2 Table 9 12 MEMOBUS Modbus Communications Termination Resistor Setting DIP Switch S2 Description ON The built in termination resistor is switch...

Page 52: ...e application 1 Push Home to show the HOME screen Note When the drive is in HOME Mode the screen shows Home in the upper right hand corner of the screen If Home is not shown above the push Back 2 Push...

Page 53: ...he steps in this procedure to not show the initial start up screen when the drive is energized 1 Push Home to show the HOME screen Note When the drive is in HOME Mode the screen shows Home in the uppe...

Page 54: ...heck the I O signals and the external sequences for the drive before you set the Application Preset function When you set the Application Preset function A1 06 0 it changes the I O terminal functions...

Page 55: ...tection Sel 1 Enabled 1 Enabled 1 Enabled L8 07 Output Phase Loss Protection Sel 1 Enabled 1 Enabled 1 Enabled L8 38 Carrier Frequency Reduction 1 Enabled below 6 Hz 1 Enabled below 6 Hz 1 Enabled bel...

Page 56: ...When you can decouple the motor and load and the motor can rotate freely while Auto Tuning When operating motors that have fixed output characteristics When it is necessary to use motors that have hig...

Page 57: ...Time 1 Sets the length of time to accelerate from zero to maximum output frequency C1 02 0201 RUN Deceleration Time 1 Sets the length of time to decelerate from maximum output frequency to zero C2 01...

Page 58: ...Limit at 0 1 10 to 10V Bipolar Reference H3 06 0414 Terminal A3 Function Selection Sets the function for MFAI terminal A3 H3 07 0415 RUN Terminal A3 Gain Setting Sets the gain of the analog signal inp...

Page 59: ...on during Decel Sets the method that the drive will use to prevent overvoltage faults when it decelerates 0 Disable 1 General Purpose 2 Intelligent Ignore Accel Ramp 3 General Purpose w DB resistor 4...

Page 60: ...Tuning again CoF Current Offset Fault Drive starts operation while the induced voltage remains in the motor during coasting to a stop or after rapid deceleration Specify a sequence in which operation...

Page 61: ...t Terminal S10 MFDI terminal S10 caused an external fault through an external device 1 Find the device that caused the external fault and remove the cause 2 Clear the external fault input in the MFDI...

Page 62: ...requency Adjust E1 xx V f Pattern Parameters settings For motor 2 adjust E3 xx V f Pattern for Motor 2 settings For motor 3 adjust E7 xx V f Pattern for Motor settings Torque compensation gain is too...

Page 63: ...onnect the option card to the correct connector oFC03 to oFC11 Option Card Error Occurred at Option Port CN5 C A fault occurred in the option card 1 De energize the drive 2 Make sure that the option c...

Page 64: ...load do not match Examine the motor characteristics and set L1 01 Motor Overload oL1 Protection correctly Connect a thermal overload relay to the motor The electronic thermal protector is operating at...

Page 65: ...operating thyristor converters may apply surge voltages and cause the input voltage to rise abnormally The drive output cable or motor is shorted to ground the current short to ground is charging the...

Page 66: ...easure the motor insulation resistance and replace the motor if there is electrical conduction or unserviceable insulation SCF Safety Circuit Fault The safety circuit is broken Replace the control boa...

Page 67: ...tions of the smart device Radio waves from a different device are causing interference with communications between the smart device and keypad Make sure that no device around the keypad uses the same...

Page 68: ...r Selection was outside the range of H2 27 Comparator 2 Lower Limit and H2 28 Comparator 2 Upper Limit Examine the monitor value and remove the cause of the error CrST Cannot Reset The drive received...

Page 69: ...2F is assigned to MFDI terminal S6 that is not in use Correctly set the MFDI EF7 External Fault terminal S7 MFDI terminal S7 caused an external fault through an external device 1 Find the device that...

Page 70: ...trol board or the drive For information about replacing the control board contact Yaskawa or your nearest sales representative LT 3 SoftChargeBypassRelay MainteTime The soft charge bypass relay is at...

Page 71: ...Review the sequence to ensure that Motor 2 3 Selection is input while the drive is stopped SE Modbus Test Mode Error MEMOBUS Modbus communications self diagnostics H1 xx 67 was done while the drive w...

Page 72: ...Selection Error A function was set that is not compatible with the control method selected in A1 02 Control Method Selection 1 Push to show U1 18 oPE Fault Parameter and find parameters that are not i...

Page 73: ...motor nameplate data is correct Do Rotational Auto Tuning again and correctly set the motor nameplate data If you cannot uncouple the motor and load do Stationary Auto Tuning 2 End5 Resistance Tuning...

Page 74: ...isplay These indicators do not show that an error has occurred Keypad Display Name Display Status Drive and Keypad mismatch Should the parameters be restored Detection of inconsistency between the dri...

Page 75: ...50 0 mA to 20 mA 250 Starting Torque V f Control V f 150 3 Hz Closed Loop V f Control CL V f 150 3 Hz Open Loop Vector Control OLV 200 0 3 Hz Closed Loop Vector Control CLV 200 0 min 1 Advanced Open L...

Page 76: ...Ground Fault Protection Electronic circuit protection Note This protection detects any ground faults during run The drive will not provide protection when There is a low resistance ground fault for th...

Page 77: ...rective and standards for machinery Machinery Directive This product displays the CE Mark in accordance with the Low Voltage Directive the EMC Directive and the Machinery Directive Table 15 1 Harmoniz...

Page 78: ...061723A YASKAWA AC Drive CR700 Quick Start Guide Wiring Diagram Refer to Figure 15 2 for an example of a drive that is wired for compliance with the CE Low Voltage Directive Figure 15 2 Wiring Diagram...

Page 79: ...nstruction manual of each device for wire gauges when connecting peripheral devices or options to terminals 1 2 3 B1 and B2 Contact Yaskawa or your nearest sales representative if the recommended wire...

Page 80: ...4 10 M4 Slotted 1 5 1 7 13 5 15 2 5 4 2 5 10 M4 Phillips slotted combo 1 2 1 5 10 6 13 3 2018 R L1 S L2 T L3 6 2 5 10 2 5 10 10 M4 Slotted 1 5 1 7 13 5 15 U T1 V T2 W T3 2 5 2 5 10 2 5 10 10 M4 Slott...

Page 81: ...10 10 M4 Slotted 1 5 1 7 13 5 15 16 16 25 M6 Phillips slotted combo 5 4 6 0 47 8 53 1 2075 R L1 S L2 T L3 35 2 5 35 25 35 20 M6 Hex socket cap WAF 5 mm 5 5 5 45 49 U T1 V T2 W T3 25 2 5 25 16 25 20 M6...

Page 82: ...M8 Hex socket cap WAF 6 mm 8 9 71 80 50 25 50 M8 Hex bolt slotted 9 0 11 79 7 97 4 2215 R L1 S L2 T L3 50 2P 25 95 2P 70 95 2P M10 Hex self locking nut 20 177 U T1 V T2 W T3 50 2P 25 95 2P 70 95 2P M...

Page 83: ...al is necessary to connect a braking unit CDBR series to terminals and 3 Three Phase 400 V Class Table 15 3 Main Circuit Wire Gauges and Tightening Torques 400 V Class Model Terminal Recomm Gauge mm2...

Page 84: ...4 Slotted 1 5 1 7 13 5 15 2 5 4 2 5 10 M4 Phillips slotted combo 1 2 1 5 10 6 13 3 4009 R L1 S L2 T L3 2 5 2 5 10 2 5 10 10 M4 Slotted 1 5 1 7 13 5 15 U T1 V T2 W T3 2 5 2 5 10 2 5 10 10 M4 Slotted 1...

Page 85: ...4 2 5 10 2 5 10 10 M4 Slotted 1 5 1 7 13 5 15 10 6 16 M6 Phillips slotted combo 5 4 6 0 47 8 53 1 4039 R L1 S L2 T L3 16 2 5 16 4 16 18 M5 Slotted 2 3 2 5 19 8 22 3 U T1 V T2 W T3 10 2 5 10 6 10 18 M5...

Page 86: ...16 16 25 M6 Hex bolt 5 4 6 0 47 8 53 1 4112 R L1 S L2 T L3 50 50 95 95 37 M10 Hex socket cap WAF 8 mm 12 14 107 124 U T1 V T2 W T3 50 50 95 95 37 M10 Hex socket cap WAF 8 mm 12 14 107 124 1 1 5 25 16...

Page 87: ...cking nut 20 177 95 95 240 M10 Hex bolt slotted 18 23 159 204 4304 R L1 S L2 T L3 120 2P 70 150 2P 150 2P M12 Hex self locking nut 35 310 U T1 V T2 W T3 120 2P 70 150 2P 150 2P M12 Hex self locking nu...

Page 88: ...n compliance with IEC EN 61800 5 1 2007 5 Terminals and 1 have two screws The Recommended Gauge is the wire gauge for one terminal 6 A junction terminal is necessary to connect a braking resistor unit...

Page 89: ...Fuse Rated Current Manufacturer EATON Bussmann 4002 FWH 50B 4003 FWH 50B 4005 FWH 50B 4006 FWH 60B 4007 FWH 60B 4009 FWH 60B 4015 FWH 80B 4018 FWH 90B 4024 FWH 150B 4031 FWH 200B 4039 FWH 200B 4045 FW...

Page 90: ...fuses Three Phase 200 V Class Table 15 6 Recommended Fuse Three Phase 200 V Class Drive Model Fuse Manufacturer Bussmann Model Qty 2003 FWH 45B 2 2005 FWH 45B 2 2008 FWH 45B 2 2011 FWH 100B 2 2014 FW...

Page 91: ...200B 1 2 4414 FWH 1200B FWH 1400A 1 2 4453 FWH 1200B FWH 1600A 1 2 4605 FWH 1600A 2 1 Yaskawa recommends a fuse with a large rated current for applications with repeated loads EMC Directive Drives wit...

Page 92: ...shield cable for the drive and motor wiring or put the wires through a metal conduit The maximum wiring length between the drive and motor is 10 m 32 8 ft Keep the wire as short as possible Keep the...

Page 93: ...block for the drive main circuit and the terminal block for the DC reactor have different shapes The drive has a European style terminal block and the DC reactor has a round terminal block Correctly...

Page 94: ...t the ground cable correctly If you touch electrical equipment that is not grounded it can cause serious injury or death NOTICE To disable the internal EMC filter move the screws from ON to OFF and th...

Page 95: ...y grounded neutral Table 15 9 EMC Filter Switch Location Model Switch Location Diagram 2003B 2033B 4002B 4018B Figure 15 8 2047B 4024B 4031B Figure 15 9 2060B 2075B 4039B 4045B Figure 15 10 2088B 2115...

Page 96: ...C71061723A YASKAWA AC Drive CR700 Quick Start Guide A SW ON B Screw OFF Figure 15 9 EMC Filter Switch Location 2 A SW ON B Screw OFF Figure 15 10 EMC Filter Switch Location 3 A SW ON B Screw OFF Figur...

Page 97: ...15 13 EMC Filter Switch Location 6 A SW ON B Screw OFF Figure 15 14 EMC Filter Switch Location 7 If you lose an EMC filter switch screw use the table to find the correct replacement screw and install...

Page 98: ...hinery and devices added to the drive comply with the EMC Directive 1 Install the drive and EMC noise filter on the same grounded metal plate 2 Wire the drive and motor 3 Ground the wire shielding in...

Page 99: ...on Refer to DC Reactor on page 101 to select a DC reactor Note To maintain compliance with IEC EN 61000 3 2 on drive models 2003 2005 4002 4003 install a DC reactor The main circuit terminal block for...

Page 100: ...2088A FS5972 170 40 1 Schaffner 2115A FS5972 170 40 1 Schaffner 2145A FS5972 170 40 1 Schaffner 2180A FS5972 250 37 1 Schaffner 2215A FS5972 410 99 1 Schaffner 2283A FS5972 410 99 1 Schaffner 2346A FS...

Page 101: ...A FS5972 600 99 1 Schaffner 4605A FS5972 410 99 2 Schaffner DC Reactor Install the DC reactor listed in Table 15 13 for drive models 2003 2005 4002 4003 to comply with IEC EN 61000 3 2 Table 15 13 DC...

Page 102: ...e tools recommend by the terminal manufacturer to crimp the closed loop crimp terminal Refer to Closed Loop Crimp Terminals on page 113 for details about closed loop crimp terminal UL compliant produc...

Page 103: ...the terminal block lightly pull on the wires to make sure that they do not come out of the terminals Remove the correct section of the wiring cover to make wiring easier Regularly tighten loose termi...

Page 104: ...terminals 1 2 3 B1 and B2 to connect peripheral options such as a DC reactor or a braking resistor Do not connect anything other than optional devices Refer to the specific instruction manual of each...

Page 105: ...B2 14 14 10 14 10 10 M4 Slotted 1 5 1 7 13 5 15 10 14 8 M4 Phillips slotted combo 1 2 1 5 10 6 13 3 2014 R L1 S L2 T L3 10 14 6 14 6 10 M4 Slotted 1 5 1 7 13 5 15 U T1 V T2 W T3 10 14 6 14 6 10 M4 Sl...

Page 106: ...13 5 15 6 8 6 M6 Phillips slotted combo 5 4 6 0 47 8 53 1 2060 R L1 S L2 T L3 1 14 1 6 1 20 M6 Hex socket cap WAF 5 mm 5 5 5 45 49 U T1 V T2 W T3 3 14 3 6 3 20 M6 Hex socket cap WAF 5 mm 5 5 5 45 49...

Page 107: ...F 6 mm 8 9 71 80 4 4 1 0 M8 Hex bolt slotted 9 0 11 79 7 97 4 2180 R L1 S L2 T L3 250 2 250 2 0 250 37 M10 Hex socket cap WAF 8 mm 12 14 107 124 U T1 V T2 W T3 300 2 300 3 0 300 37 M10 Hex socket cap...

Page 108: ...move insulation from the ends of wires to expose the length of wire shown 3 For wire gauges more than AWG 8 tighten to a tightening torque of 4 1 N m to 4 5 N m 36 lbf in to 40 lbf in 4 Terminals and...

Page 109: ...0 14 10 10 M4 Slotted 1 5 1 7 13 5 15 10 14 8 M4 Phillips slotted combo 1 2 1 5 10 6 13 3 4007 R L1 S L2 T L3 14 14 6 14 6 10 M4 Slotted 1 5 1 7 13 5 15 U T1 V T2 W T3 14 14 6 14 6 10 M4 Slotted 1 5 1...

Page 110: ...10 14 8 14 8 10 M4 Slotted 1 5 1 7 13 5 15 8 10 6 M6 Phillips slotted combo 5 4 6 0 47 8 53 1 4031 R L1 S L2 T L3 6 14 3 8 3 18 M5 Slotted 2 3 2 5 19 8 22 3 U T1 V T2 W T3 8 14 4 10 4 18 M5 Slotted 2...

Page 111: ...0 47 8 53 1 4091 R L1 S L2 T L3 1 0 6 2 0 2 2 0 27 M6 Hex socket cap WAF 5 mm 8 9 71 80 U T1 V T2 W T3 1 6 2 0 2 2 0 27 M6 Hex socket cap WAF 5 mm 8 9 71 80 1 2 0 2 4 0 2 4 0 27 M8 Hex socket cap WAF...

Page 112: ...Hex self locking nut 20 177 2 2 350 M10 Hex bolt slotted 18 23 159 204 4260 R L1 S L2 T L3 3 0 2P 3 4 0 2P 2 0 4 0 2P M10 Hex self locking nut 20 177 U T1 V T2 W T3 3 0 2P 3 4 0 2P 2 0 4 0 2P M10 Hex...

Page 113: ...ble gauges 2 Remove insulation from the ends of wires to expose the length of wire shown 3 For wire gauges more than AWG 8 tighten to a tightening torque of 4 1 N m to 4 5 N m 36 lbf in to 40 lbf in 4...

Page 114: ...2P 80 10 TD 323 TD 312 TP 080 250 2P 250 2P R150 10 TD 325 TD 313 TP 150 350 2P R200 10 TD 327 TD 314 TP 200 2415 1 M12 R60 10 YF 1 YET 300 1 TD 321 TD 311 TP 060 3 0 2P 80 10 TD 323 TD 312 TP 080 250...

Page 115: ...TP 080 4 0 4P R100 12 TD 324 TD 312 TP 100 300 4P 300 4P R150 12 TD 325 TD 313 TP 150 400 4P R200 12 TD 327 TD 314 TP 200 1 Contact Yaskawa or your nearest sales representative for more information Fa...

Page 116: ...2011 2 2 3 12 7 FWH 50B 2014 3 4 17 FWH 80B 2018 4 0 5 20 7 FWH 80B 2025 5 5 7 5 30 FWH 125B 2033 7 5 10 40 3 FWH 150B 2047 11 15 58 2 FWH 200B 2060 15 20 78 4 FWH 225A 2075 18 5 25 96 FWH 225A FWH 25...

Page 117: ...ntrol Circuit Terminals Input Output Terminal Sign Power Supply Specifications Digital inputs S1 to S10 SN SC SP The LVLC power supply in the drive is used Use the UL approved class 2 power supply for...

Page 118: ...hermal characteristics and Time characteristics to calculate motor overload tolerance and supply overload protection for the motor If the drive detects motor overload the drive will trigger an oL1 Mot...

Page 119: ...during continuous operation in the low speed range 10 base frequency The motor operates continuously at 10 to 100 base frequency 3 Constant Torque 100 1 SpeedRange Use this setting for vector motors...

Page 120: ...oad hot start the default setting triggers the electronic thermal protector Figure 16 6 shows an example of the electronic thermal protector operation time Motor overload protection operates in the ra...

Page 121: ...ark is displayed on products containing six specified hazardous substances that are in excess of regulatory limits based on the Administrative Measures for the Restriction of the Use of Hazardous Subs...

Page 122: ...id hazardous substance contained in at least one of the homogeneous materials used for this part is above the limit requirement of GB T 26572 Note This product complies with EU RoHS directives In this...

Page 123: ...f EN ISO 13849 1 HFT hardware fault tolerance N 1 Type of subsystem Type B Note EDM External Device Monitoring PFD Probability of Failure on Demand PFH Probability of Dangerous Failure per Hour Precau...

Page 124: ...plication of the Safe Disable function can cause serious injury or death Note When terminals H1 or H2 deactivate it will be a maximum of 3 ms before the drive will switch to Safe Torque Off status Set...

Page 125: ...r the Safe Disable function during run clear the Run command then close the circuit between terminals H1 HC and H2 HC to disable Safe Torque Off Enter the Stop command then enter the Run command when...

Page 126: ...he these items are true the ON OFF status of the MFDO may not display correctly on the keypad Incorrect parameter settings A problem with an external device The external wiring has a short circuit or...

Page 127: ...YASKAWA TOEPC71061723A YASKAWA AC Drive CR700 Quick Start Guide 127 Revision History Date of Publication Revision Number Section Revised Content July 2021 First Edition...

Page 128: ...8511 Japan Phone 81 930 25 2548 www yaskawa co jp In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture the...

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