YASKAWA CIMR-PW*A Series Installation & Start?Up Manual Download Page 113

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Summary of Contents for CIMR-PW*A Series

Page 1: ...this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual Type CIMR PW A Models 200 V Class 3 4 to 175 HP ND 400 V Class 3 4 to 1000 HP ND 600 V Class 2 to 250 HP ND MANUAL NO TOEP YAIP1W 02E PUBLISHED MARCH 2017 REVISION 5 DRIVE SOFTWARE PRG 8554 ...

Page 2: ...ent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Yaskawa assumes no responsibility for errors or omissions Neither is any liability assu...

Page 3: ...NICAL INSTALLATION 14 i 4 ELECTRICAL INSTALLATION 19 i 5 START UP PROGRAMMING AND OPERATION 44 i 6 TROUBLESHOOTING 74 i 7 DRIVE SPECIFICATIONS 85 i 8 PARAMETER TABLE 87 i 9 STANDARDS COMPLIANCE 98 i YASKAWA TOEP YAIP1W 02E YASKAWA AC Drive iQpump1000 Installation Start up Guide 3 ...

Page 4: ...download on our documentation website www yaskawa com iQpump1000 AC Drive User Manual TOEPYAIP1W01 This manual contains information required to install and wire the drive and gives an overview of fault diagnostics maintenance safety and parameter settings The most recent version of this manual is available for download on our documentation website www yaskawa com Contact a Yaskawa representative t...

Page 5: ...nguish when the DC bus voltage is below 50 Vdc To prevent electric shock wait for at least the time specified on the warning label once all indicators are OFF measure for unsafe voltages to confirm the drive is safe prior to servicing Failure to comply will result in death or serious injury WARNING Sudden Movement Hazard System may start unexpectedly upon application of power resulting in death or...

Page 6: ...tion according to applicable local codes and this Installation Manual Failure to comply could result in fire and damage to the drive or injury to personnel The device is suitable for use on a circuit capable of delivering not more than 100 000 RMS symmetrical amperes 240 Vac maximum 200 V class and 480 Vac maximum 400 V class when protected by branch circuit protection devices specified in this do...

Page 7: ...ause Contact your supplier before restarting the drive or the peripheral devices if the cause cannot be identified Do not expose the drive to halogen group disinfectants Failure to comply may cause damage to the electrical components in the drive Do not pack the drive in wooden materials that have been fumigated or sterilized Do not sterilize the entire package after the product is packed n Genera...

Page 8: ...o perform a final check of all sequence wiring and other connections before turning on the power and also check for short circuits on the control terminals which may damage the drive Selecting a Circuit Breaker or Circuit Interrupter Yaskawa recommends installing a Ground Fault Circuit Interrupter GFCI to the power supply side The GFCI should be designed for use with AC drives e g Type B according...

Page 9: ...nt of a submersible motor is greater than that of a standard motor so select the drive accordingly Use a motor cable large enough to avoid decreasing the maximum torque level from voltage drop caused by a long motor cable Explosion Proof Motor The motor and the drive must be tested together to be certified as explosion proof The drive is not designed for explosion proof areas Geared Motor Make sur...

Page 10: ...d or manufactured for use in devices or systems that may directly affect or threaten human lives or health Customers who intend to use the product described in this manual for devices or systems relating to transportation health care space aviation atomic power electric power or in underwater applications must first contact their Yaskawa representatives or the nearest Yaskawa sales office WARNING ...

Page 11: ...he information on the nameplate If you have received the wrong model or the drive does not function properly contact your supplier u Nameplate B C A IND CONT EQ 7J48 B H G F E D A Normal Duty Amps B Software version C Enclosure type D Serial number E Lot number F Output specifications G Input specifications H AC drive model Figure i 3 Nameplate Information Example i 2 Receiving YASKAWA TOEP YAIP1W...

Page 12: ...ounting drive with backside heatsink external to enclosure with NEMA 12 integrity 3 Please contact Yaskawa for details regarding Environmental Specifications n Three Phase 200 V Class Drive Model Max Motor Capacity kW HP Rated Output Current A 2A0004 0 75 0 75 3 5 2A0006 1 1 1 6 0 2A0008 1 5 2 8 0 2A0010 2 2 3 9 6 2A0012 3 0 3 12 2A0018 3 7 5 17 5 2A0021 5 5 7 5 21 2A0030 7 5 10 30 2A0040 11 15 40...

Page 13: ... 160 250 296 4A0362 185 300 362 4A0414 220 350 414 4A0515 250 400 450 515 4A0675 355 500 550 675 4A0930 500 750 930 4A1200 630 1000 1200 n Three Phase 600 V Class Drive Model Max Motor Capacity kW HP Rated Output Current A 5A0003 1 5 2 2 7 5A0004 2 2 3 3 9 5A0006 3 7 5 6 1 5A0009 5 5 7 5 9 5A0011 7 5 10 11 5A0017 11 15 17 5A0022 15 20 22 5A0027 18 5 25 27 5A0032 22 30 32 5A0041 30 40 41 5A0052 37 ...

Page 14: ...t 9 8 m s2 32 15 ft s2 1 20 to 55 Hz at 5 9 m s2 19 36 ft s2 Models 2A0004 to 2A0211 4A0002 to 4A0165 and 5A0003 to 5A0099 or 2 0 m s2 6 56 ft s2 Models 2A0250 to 2A0415 4A0208 to 4A1200 and 5A0125 to 5A0242 Orientation Install the drive vertically to maintain maximum cooling effects 1 Models 4A0930 and 4A1200 are rated at 5 9 m s2 19 36 ft s2 NOTICE Avoid placing drive peripheral devices transfor...

Page 15: ...take advantage of Side by Side installation When installing multiple drives into the same enclosure panel mount the drives according to Figure i 5 and set L8 35 Installation Method Selection to 1 Side by Side Mounting When mounting drives with the minimum clearance of 2 mm according to Figure i 6 set parameter L8 35 to 1 while considering derating A A A A B C B Side Clearance Line up the tops of t...

Page 16: ...e front cover terminal blocks and other drive components prior to vertical suspension Do not subject the drive to vibration or impact greater than 1 96 m s2 0 2 G while it is suspended by the wires Do not leave the drive unattended while it is suspended by the wires Do not attempt to flip the drive over while it is suspended by the wires n Horizontal Suspension of Drive Models 2A0360 2A0415 and 4A...

Page 17: ...move the four eye bolts from the drive side panels and fix them securely on the top panel Eye bolt Figure i 10 Eye Bolt Repositioning 2 Pass wire through the holes of all four eye bolts A B C A Eye bolt B Wires C Suspending angle 50 or greater Figure i 11 Suspension Wire Angle Example 3 Gradually take up the slack in the wires and hoist the drive after the wires are stretched tight 4 Lower the dri...

Page 18: ...l TOEP YAIP1W 01 for IP20 NEMA 1 UL Type 1 and IP00 Open Chassis dimensions The iQpump1000 Drive User Manual is posted on the Yaskawa website www yaskawa com i 3 Mechanical Installation 18 YASKAWA TOEP YAIP1W 02E YASKAWA AC Drive iQpump1000 Installation Start up Guide ...

Page 19: ... capable of delivering not more than 100 000 RMS symmetrical amperes 240 Vac maximum 200 V class 480 Vac maximum 400 V class 600 Vac maximum 600 V class NOTICE When the input voltage is 440 V or higher or the wiring distance is greater than 100 meters pay special attention to the motor insulation voltage or use a drive duty motor Failure to comply could lead to motor insulation breakdown NOTICE Do...

Page 20: ...or 4 to 20 mA Main Circuit Control Circuit shielded line twisted pair shielded line main circuit terminal control circuit terminal R L1 S L2 T L3 R S T Main Switch Fuse M3 M4 Multi function relay output Pressure Reached 10 H2 02 250 Vac max 1 A 30 Vdc max 1 A min 5 Vdc 10 mA SP SN 8 AM FM V I Off On DIP Switch S2 Term Res On Off Jumper S1 A1 A2 A3 Volt Curr Selection Jumper S5 AM FM Volt Curr Sele...

Page 21: ...o enable the termination resistor in the last drive in a MEMOBUS Modbus network 10 H2 02 Default F Through Mode in drive software versions PRG 8551 and earlier 11 Use jumper S5 to select between voltage or current output signals at terminals AM and FM Set parameters H4 07 and H4 08 accordingly 12 Monitor outputs work with devices such as analog frequency meters ammeters voltmeters and wattmeters T...

Page 22: ...y may result in abnormal operation of drive and nearby equipment n Three Phase 200 V Class Models 2A0004 to 2A0081 Three Phase 400 V Class Models 4A0002 to 4A0044 Three Phase 600 V Class Models 5A0003 to 5A0032 1 2 R L1 S L2 T L3 Relay Gate board Control board Operator Current sensor U T1 V T2 W T3 B1 B2 Figure i 13 Connecting Main Circuit Terminals n Three Phase 200 V Class Models 2A0110 2A0138 T...

Page 23: ...15 Connecting Main Circuit Terminals n Three Phase 200 V Class Models 2A0250 to 2A0415 Three Phase 400 V Class Models 4A0165 to 4A0675 Three Phase 600 V Class Models 5A0125 to 5A0242 1 R L1 S L2 T L3 U T1 V T2 W T3 3 24 V Power Supply DC link choke Relay Gate board Control board Operator Current sensor Figure i 16 Connecting Main Circuit Terminals i 4 Electrical Installation YASKAWA TOEP YAIP1W 02...

Page 24: ...rcuit Protection for UL Compliance on page 107 for details on fuse selection u Factory Recommended Branch Circuit Protection WARNING Fire Hazard Install adequate branch circuit protection according to applicable local codes and this manual Failure to comply could result in fire and damage to the drive or injury to personnel The device is suitable for use on a circuit capable of delivering not more...

Page 25: ...ss 10 Ω or less Grounding terminal 35 Note Use terminals B1 and when installing a CDBR type braking unit on drives with built in braking transistors Models 2A0004 to 2A0138 4A0002 to 4A0072 and 5A0003 to 5A0052 Wiring Fuses for Models 4A0930 and 4A1200 NOTICE If a fuse is blown or an Ground Fault Circuit Interrupter GFCI is tripped check the wiring and the selection of peripheral devices to identi...

Page 26: ...uge is suitable for the terminal block Use the following formula to calculate the amount of voltage drop Line drop voltage V 3 wire resistance Ω km wire length m current A 10 3 Refer to instruction manual TOBPC72060000 or TOBPC72060001 for braking transistor option or braking resistor option wire gauges Use terminals 1 and when connecting a regenerative converter or a regen unit NOTICE Do not conn...

Page 27: ...o 10 M4 1 2 to 1 5 10 6 to 13 3 U T1 V T2 W T3 10 12 to 10 1 2 12 to 10 B1 B2 14 to 10 10 1 12 to 10 2A0030 R L1 S L2 T L3 8 10 to 6 M4 2 1 to 2 3 18 6 to 20 4 U T1 V T2 W T3 8 10 to 6 1 2 10 to 6 B1 B2 14 to 10 8 2 10 to 8 M5 2 0 to 2 5 17 7 to 22 1 2A0040 R L1 S L2 T L3 6 8 to 6 M4 2 1 to 2 3 18 6 to 20 4 U T1 V T2 W T3 8 8 to 6 1 2 6 B1 B2 12 to 10 8 2 10 to 8 M5 2 0 to 2 5 17 7 to 22 1 2A0056 ...

Page 28: ...4 0 1 1 to 4 0 3 1 0 to 4 0 4 4 to 2 2A0211 R L1 S L2 T L3 1 0 2P 1 0 to 2 0 M10 18 to 23 159 to 204 U T1 V T2 W T3 1 0 2P 1 0 to 2 0 1 1 to 4 0 3 1 0 to 4 0 4 4 to 1 0 2A0250 R L1 S L2 T L3 3 0 2P 3 0 to 300 M12 32 to 40 283 to 354 U T1 V T2 W T3 3 0 2P 3 0 to 300 1 3 0 to 300 3 2 to 300 M10 18 to 23 159 to 204 3 3 to 300 M12 32 to 40 283 to 354 2A0312 R L1 S L2 T L3 4 0 2P 3 0 to 300 M12 32 to 4...

Page 29: ... Screw Size Tightening Torque N m lb in 4A0002 4A0004 R L1 S L2 T L3 14 14 to 10 M4 1 2 to 1 5 10 6 to 13 3 U T1 V T2 W T3 14 14 to 10 1 2 14 to 10 B1 B2 14 to 10 12 1 14 to 12 4A0005 4A0007 4A0009 R L1 S L2 T L3 14 14 to 10 M4 1 2 to 1 5 10 6 to 13 3 U T1 V T2 W T3 14 14 to 10 1 2 14 to 10 B1 B2 14 to 10 10 1 14 to 10 4A0011 R L1 S L2 T L3 12 14 to 10 M4 1 2 to 1 5 10 6 to 13 3 U T1 V T2 W T3 14 ...

Page 30: ... M8 9 to 11 79 7 to 97 4 U T1 V T2 W T3 3 4 to 3 1 4 to 1 B1 B2 6 to 3 6 6 4A0088 R L1 S L2 T L3 2 3 to 1 0 M8 9 to 11 79 7 to 97 4 U T1 V T2 W T3 2 3 to 1 0 1 3 to 1 0 3 6 to 1 0 4 6 to 4 4A0103 R L1 S L2 T L3 1 0 2 to 1 0 M8 9 to 11 79 7 to 97 4 U T1 V T2 W T3 1 2 to 1 0 1 3 to 1 0 3 4 to 1 0 4 6 to 4 4A0139 R L1 S L2 T L3 3 0 1 0 to 4 0 M10 18 to 23 159 to 204 U T1 V T2 W T3 2 0 1 0 to 4 0 1 1 ...

Page 31: ...300 1 1 0 to 300 3 1 0 to 300 1 0 1 0 to 300 4A0675 R L1 S L2 T L3 300 4P 4 0 to 300 M12 32 to 40 283 to 354 U T1 V T2 W T3 300 4P 4 0 to 300 1 1 0 to 300 3 1 0 to 300 2 0 2 0 to 300 4A0930 R L1 S L2 T L3 R1 L11 S1 L21 T1 L31 4 0 4P 2 3 0 to 300 M12 32 to 40 283 to 354 U T1 V T2 W T3 4 0 4P 2 3 0 to 300 1 4 0 to 300 3 4 0 to 300 3 0 3 0 to 250 4A1200 R L1 S L2 T L3 R1 L11 S1 L21 T1 L31 300 4P 2 4 ...

Page 32: ...6 0 12 to 10 5A0011 R L1 S L2 T L3 6 0 10 2 5 to 16 14 to 6 M4 2 1 to 2 3 18 6 to 20 4 U T1 V T2 W T3 2 5 14 2 5 to 16 14 to 6 1 2 2 5 to 16 14 to 6 B1 B2 2 5 to 6 0 14 to 10 10 8 4 0 to 6 0 12 to 8 M5 2 0 to 2 5 17 7 to 22 1 5A0017 R L1 S L2 T L3 6 0 10 6 0 to 16 10 to 6 M5 3 6 to 4 0 31 8 to 35 4 U T1 V T2 W T3 6 0 10 6 0 to 16 10 to 6 1 2 6 0 to 16 10 to 6 B1 B2 6 0 to 10 10 to 8 2 7 to 3 0 23 ...

Page 33: ... 0 to 25 10 to 3 M8 9 0 to 11 79 7 to 97 4 U T1 V T2 W T3 16 6 6 0 to 25 10 to 3 1 16 to 35 6 to 1 B1 B2 10 to 25 8 to 3 16 6 10 to 16 6 5A0062 R L1 S L2 T L3 25 4 6 0 to 95 10 to 4 0 M10 18 to 23 159 to 204 U T1 V T2 W T3 25 4 6 0 to 95 10 to 4 0 1 25 to 95 4 to 4 0 3 16 to 95 6 to 4 0 25 4 25 4 5A0077 R L1 S L2 T L3 25 3 6 0 to 95 10 to 4 0 M10 18 to 23 159 to 204 U T1 V T2 W T3 25 3 6 0 to 95 1...

Page 34: ...information contact Yaskawa or your nearest sales representative u Main Circuit Terminal and Motor Wiring This section outlines the various steps precautions and checkpoints for wiring the main circuit terminals and motor terminals WARNING Electrical Shock Hazard Do not connect the AC power line to the output terminals of the drive Failure to comply could result in death or serious injury by fire ...

Page 35: ...t NOTICE Do not share the ground wire with other devices such as welding machines or large current electrical equipment Improper equipment grounding could result in drive or equipment malfunction due to electrical interference NOTICE When using more than one drive ground multiple drives according to instructions Improper equipment grounding could result in abnormal operation of drive or equipment ...

Page 36: ...vel 0 0 to 0 8 Vdc Input impedance 3 kΩ V Power supply for analog inputs 10 5 Vdc max allowable current 20 mA 24 V 24 Vdc transducer power supply for customer use 150 mA maximum capacity A1 Multi function analog input 1 Frequency reference bias 10 to 10 Vdc 0 to 10 Vdc input impedance 20 kΩ 4 to 20 mA 0 to 20 mA input impedance 250 Ω Voltage or current input must be selected by jumper S1 and H3 01...

Page 37: ... Communications Type No Signal Name Function Signal Level MEMOBUS Modbus Communication 1 R Communications input MEMOBUS Modbus communication Use an RS 422 or RS 485 cable to connect the drive RS 422 RS 485 MEMOBUS Modbus communication protocol 115 2 kbps max R Communications input S Communications output S Communications output IG Shield ground 0 V 1 Enable the termination resistor in the last dri...

Page 38: ...ction or nuisance trips NOTICE Use a class 2 power supply when connecting to the control terminals Improper application of peripheral devices could result in drive performance degradation due to improper power supply Refer to NEC Article 725 Class 1 Class 2 and Class 3 Remote Control Signaling and Power Limited Circuits for requirements concerning class 2 power supplies NOTICE Insulate shields wit...

Page 39: ...r wires preparing wire ends as shown in Figure i 23 and connect the shield to the ground terminal of the drive A E B C D A Drive side B Insulation C Control device side D Shield sheath insulate with tape E Shield Figure i 23 Preparing the Ends of Shielded Cables NOTICE The analog signal wiring between the drive and the operator station or peripheral equipment should not exceed 50 meters when using...

Page 40: ... S7 24 Vdc SP SN External 24 Vdc 10 u Terminals A1 A2 and A3 Input Signal Selection Terminals A1 A2 and A3 can be used to input either a voltage or a current signal Select the signal type using jumper S1 as explained in Table i 12 Set parameters H3 01 H3 05 and H3 09 accordingly as shown in Table i 13 Note If terminals A1 and A2 are both set for frequency bias H3 02 0 and H3 10 0 both input values...

Page 41: ...ducer Example of retrofit application where an external power supply is used Set Jumper S1 to the I Position 4 20 mA for the iQpump drive default V I A1 A2 A3 Jumper S1 V 4 20 mA Transducer Output AC A2 E G Control Terminal Block Drive External 24 Vdc Power Supply A2 used for pressure transducer Example of new application where internal power supply is used Shield 24V Power Supply Transducer Signa...

Page 42: ...alog Input A2 A2 used for water level or suction pressure transducer Set jumper S1 to the I position for the last iQpump drive on the network All other iQpump drives should have S1 set to the V position V I A1 A2 A3 Jumper S1 V I A1 A2 A3 Jumper S1 V I A1 A2 A3 Jumper S1 AC A2 E G Control Terminal Block Drive 2 V 4 20 mA Transducer Output AC A2 E G Control Terminal Block Drive 1 External 24 Vdc Po...

Page 43: ...e output for both terminals Table i 14 Jumper S5 Settings Terminal Voltage Output Current Output Terminal AM AM FM V I AM FM V I Terminal FM AM FM V I AM FM V I Table i 15 Parameter H4 07 and H4 08 Details No Parameter Name Description Setting Range Default Setting H4 07 Terminal FM signal level selection 0 0 to 10 Vdc 1 10 to 10 Vdc 2 4 to 20 mA 0 to 2 0 H4 08 Terminal AM signal level selection i...

Page 44: ...igits MM Set the month with two digits DD Set the day with two digits HH MM Set the hours and minutes with two digits for each Note Set in 24 hour clock time After initial setup the time will display in 12 hour clock time Second per month Set the gain or loss in seconds per month Note This does not need to be set for the RTC to function properly Moving the Cursor Pressing the F2 key or the RESET k...

Page 45: ...e possible in the Clock Adjustment Mode Set the current time Check the time set to the drive Real Time Clock Table i 17 illustrates how to set the Real Time Clock manually Table i 17 Manual Clock Adjustment Procedure by Setting o4 17 to 1 Procedure Display 1 The Clock Not Set display will appear if the Real Time Clock data is not entered within 30 seconds of power up of a drive with an HOA operato...

Page 46: ...e display shown in step 5 and the alarm LED will be OFF ALM Entry accepted n o4 17 Real Time Clock Setting Resetting RTC to Factory Default No Addr Hex Name Description Values o4 17 3100 Set Reset Real time Clock Sets the current date and time for the Real Time Clock 0 No Setting 1 Real Time Clock Set 2 Real Time Clock Reset Default 0 Range 0 to 2 Setting 0 No Setting Default Setting 1 Set The dig...

Page 47: ...cy reference input source depends on b1 01 5 Up Arrow Key Scrolls up to display the next item selects parameter numbers and increments setting values 6 Down Arrow Key Scrolls down to display the previous item selects parameter numbers and decrements setting values 7 OFF OFF Key Follows the stopping method set in b1 03 to stop drive operation Note The OFF key is DISABLED during Emergency Override 8...

Page 48: ...ommunication Inputs of the drive OP Displayed when the frequency reference is assigned to option card connected to the drive AI Displayed when the function reference is assigned to an analog input OFF Displayed when HAND mode is OFF 6 LOCAL REMOTE Display 2 RSEQ Displayed when the Run command is supplied from a remote source Note This display will blink when b1 02 is set to 1 Digital Inputs LSEQ D...

Page 49: ...essing F1 switches Monitor mode 1 Displayed when in Frequency Reference Mode 2 Displayed when in Frequency Reference Mode and Monitor Mode u ALARM ALM LED Displays Table i 19 ALARM ALM LED Status and Contents State Content Display Illuminated When the drive detects an alarm or error Flashing When an alarm occurs When an oPE is detected When a fault or error occurs during Auto Tuning Off Normal ope...

Page 50: ... 02 0 00Hz U1 91 0 0PSI DRV Monitor JOG Rdy LSEQ LREF Home FWD MONITR U1 02 0 00Hz U1 02 0 00Hz U1 91 0 0PSI DRV Output Freq Rdy LSEQ LREF Home FWD JOG Home F1 MODE U1 99 0 0sec U1 02 0 00Hz U1 91 0 0PSI DRV ANF Timer Rdy MONITOR LSEQ LREF QMONI Use F1 F2 MENU Use UP DWN DATA Figure i 28 HOA Keypad Menu and Screen Structure 1 The display cycles between these three displays on the initial startup s...

Page 51: ... Default A1 01 Access Level Selection 0 to 3 2 Setting 0 Operation only Access to only parameters A1 01 A1 04 and all U monitor parameters Setting 1 User Parameters Access to only a specific list of parameters set to A2 01 through A2 32 These User Parameters can be accessed using the Setup Mode of the digital operator Setting 2 Advanced Access Level A and Setup Access Level S All parameters can be...

Page 52: ...r access by eliminating the need to scroll through multiple menus Setting 6008 Pressure Control Application Preset for Pressure Control applications Setting 6009 Pump Down Level Application Preset for Pump Down Level applications Setting 6010 Geothermal Mode Application Preset for Geothermal Mode Setting 6011 VTC Pressure Mode Application Preset for VTC Pressure Mode Setting 6012 Pivot Panel VTC A...

Page 53: ...quency reference can be input by switching between the multi speed references in the d1 oo parameters entering the frequency reference on the operator keypad This selection will also switch PID setpoint to Q1 01 Setting 1 Terminals analog input terminals Using this setting an analog frequency reference can be entered as a voltage or current signal from terminals A1 A2 or A3 To set the drive to fol...

Page 54: ...uires entering the frequency reference via the RS 485 422 serial communications port control terminals R R S S To setup the drive to receive the Auto Setpoint from serial communication set b1 01 to 2 Serial Com and connect the RS 422 RS 485 serial communications cable to terminals R R S and S on the control I O terminal block Refer to 54 to see the connection diagram using a PC to provide the auto...

Page 55: ...o Parameter Name Setting Range Default b1 02 Run Command Selection 1 0 to 3 6 to 8 0 Note 1 Settings 6 to 8 are available in drive software versions PRG 8552 and later 2 Settings 6 to 8 are not available in drive models 4A0930 and 4A1200 Setting 0 Operator HOA keypad This setting requires entering the Run command via the HOA keypad AUTO key and also illuminates the HAND indicator on the digital op...

Page 56: ...top The stopping time is determined by the inertia and the friction in the driven system Setting 2 DC Injection Braking to Stop When the Run command is removed the drive will enter baseblock turn off its output for the minimum baseblock time L2 03 When the minimum baseblock time has expired the drive will inject the amount DC Injection Braking is set in parameter b2 02 into the motor windings to b...

Page 57: ...s already enabled by a digital input the drive will start operating with Speed Search Setting 1 Enabled This setting performs Speed Search when the Run command is entered The drive begins running the motor after Speed Search is complete i 5 Start Up Programming and Operation YASKAWA TOEP YAIP1W 02E YASKAWA AC Drive iQpump1000 Installation Start up Guide 57 ...

Page 58: ...the PID controller output signal Normally a positive PID input feedback smaller than setpoint leads to positive PID output No Parameter Name Setting Range Default b5 09 PID Output Level Selection 0 1 0 Setting 0 Normal Output A positive PID input causes an increase in the PID output direct acting Setting 1 Reverse Output A positive PID input causes a decrease in the PID output reverse acting n b5 ...

Page 59: ...ti function digital inputs The various functions and settings are listed in Table i 22 No Parameter Name Setting Range Default H1 01 Multi Function Digital Input Terminal S1 Function Selection 1 to 9F 40 F 1 Forward Run Command 2 Wire sequence H1 02 Multi Function Digital Input Terminal S2 Function Selection 1 to 9F F Through Mode H1 03 Multi Function Digital Input Terminal S3 Function Selection 0...

Page 60: ...t 1 8E Multi Setpoint 2 8F Low Water Level 90 High Water Level 92 Reset Accum 95 Remove Drive Disable A8 Secondary PI Disable N O A9 Secondary PI Disable N C AA Secondary PI Inverse Operation AB Secondary PI Integral Reset AC Secondary PI Integral Hold AD Select Secondary PI Parameters AF Emergency Override Forward Run B0 Emergency Override Reverse Run 1 Available in drive software versions PRG 85...

Page 61: ...1 Secondary PI Feedback Low 72 Secondary PI Feedback High 80 Pump 2 Control 81 Pump 3 Control 82 Pump 4 Control 83 Pump 5 Control 84 Pump 6 Control 89 Output 1 Limit 8B Lube Pump or Digital Output Delay 8F Internal Fan On 91 Pump Fault 92 Transducer Loss 93 Setptoint Not Met 94 Loss of Prime 95 Volute Thermostat Fault 96 High Feedback 97 Low Feedback 98 Low Flow 99 Accum Level 9A High Flow 9B Low ...

Page 62: ...en the feedback rises above the setpoint hysteresis level for the time set in P4 39 n H3 01 Terminal A1 Signal Level Selection Selects the input signal level for analog input A1 No Name Setting Range Default H3 01 Terminal A1 Signal Level Selection 0 to 3 0 Setting 0 0 to 10 Vdc The input level is 0 to 10 Vdc The minimum input level is limited to 0 so that a negative input signal due to gain and b...

Page 63: ... No Name Setting Range Default H3 07 Terminal A3 Gain Setting 999 9 to 999 9 100 0 H3 08 Terminal A3 Bias Setting 999 9 to 999 9 0 0 n H3 09 Terminal A2 Signal Level Selection Selects the input signal level for analog input A2 Set Jumper S1 on the terminal board accordingly for a voltage input or current input No Name Setting Range Default H3 09 Terminal A2 Signal Level Selection 0 to 3 2 Setting ...

Page 64: ...ameters H4 02 and H4 05 set the terminal FM and AM output signal level when the value of the selected monitor is at 100 Parameters H4 03 and H4 06 set the terminal FM and AM output signal level when the value of the selected monitor is at 0 Both are set as a percentage where 100 equals 10 Vdc or 20 mA analog output and 0 equals 0 V or 4 mA The output voltage of both terminals is limited to 10 Vdc ...

Page 65: ...o eight drives can be networked together to provide for system redundancy and precise control When P6 01 0 the Flow Rate can come from another drive on the MEMOBUS Network Setting P9 40 to 0 Analog will read the Flow Meter from the analog terminal H3 oo 22 or from the pulse input H6 01 5 while setting P9 40 to 3 Network will read the Flow Meter information from the network When there is no such dr...

Page 66: ...the device For example a pressure sensor scaling might be 145 0 PSI at 20 mA output and would require setting P1 03 to 145 0 PSI Note Set this parameter prior to changing other parameters related to the PID feedback as internal scaling is based on P1 03 No Parameter Name Setting Range Default P1 03 Feedback Device Scaling 0 1 to 6000 0 145 0 PSI n P1 04 Start Draw Down Level Sets the wake up level...

Page 67: ...e Default P1 10 Low Feedback Selection 0 to 2 0 Low feedback detection is enabled when P1 08 0 0 Drive is running in AUTO Mode including sleep boost and feedback drop detection standard PID b5 09 0 Run Command is present including sleep and timer operation inverse PID b5 09 1 Setting 0 Fault When feedback drops below the P1 08 level for longer than the time set in P1 09 the drive will fault on the...

Page 68: ... and coast to a stop The digital output programmed to High Feedback H2 0o 96 closes The drive will also display the High Feedback High FB Sensed alarm The digital output will remain closed until the fault is reset Setting 1 Alarm When feedback rises above the P1 11 for longer than the time set in P1 12 the digital output programmed to High Feedback H2 0o 96 closes and the drive displays the High F...

Page 69: ...evel for the time set in P3 09 the pump will be de staged No Parameter Name Setting Range Default P3 50 Pump 2 Frequency Shutdown Level 0 0 to 400 0 40 0 Hz n P3 60 Pump 3 Frequency Shutdown Level Sets the level at which the second lag pump 3rd pump in the system will shut down or de stage This parameter is effective when the P3 01 is set to 0 or 2 pump staging is based on output frequency When th...

Page 70: ...2 P4 06 The system can exit Pre charge 2 when the PID Feedback goes above the Pre charge Level 2 P4 32 in normal PID operation or below the P4 32 level in inverse operation Refer to Figure i 31 and Figure i 32 for more information When P4 02 Pre Charge Frequency or P4 06 Pre Charge Frequency 2 are set to a value less than P1 06 Minimum Pump Speed the alarm Freq Ref Pump Min P1 06 is displayed and ...

Page 71: ...ied The factory setting of this parameter requires pressing the AUTO key to start the drive after power loss WARNING Sudden Movement Hazard If the drive is running at power loss it will automatically initiate an internal Run command upon power up if P4 10 1 Enabled and could result in death or serious injury from moving equipment No Parameter Name Setting Range Default P4 10 AUTO Mode Operator Run...

Page 72: ... HAND Mode No Parameter Name Setting Range Default P5 04 HAND Key Function Selection 0 1 1 Setting 0 Disabled Setting 1 Enabled n Q1 01 PID Controller Setpoint 1 Sets the PID setpoint for the controller The drive will use the system feedback signal and modulate the pump speed to regulate the feedback at the Q1 01 setpoint The units for Q1 01 are selected by b1 01 and the scaling is set in paramete...

Page 73: ...r overcurrent during operation If the application permits running the load in the reverse direction change the motor direction and the frequency reference while watching for abnormal motor oscillation or vibration Correct any problems that occur with hunting oscillation and other control related issues i 5 Start Up Programming and Operation YASKAWA TOEP YAIP1W 02E YASKAWA AC Drive iQpump1000 Insta...

Page 74: ...ion Error Control data was not received for the CE detection time set to H5 09 CPF11 to CPF14 CPF16 to CPF19 Control Circuit Error CPF02 A D Conversion Error An A D conversion error or control circuit error occurred CPF03 Control Board Connection Error Connection error between the control board and the drive CPF06 EEPROM Memory Data Error Error in the data saved to EEPROM CPF07 or CPF08 Terminal B...

Page 75: ... being limited due to the Flow Rate U1 83 GF Ground Fault A current short to ground exceeded 50 of rated current on the output side of the drive Setting L8 09 to 1 enables ground fault detection HFB High Feedback The feedback signal is too high HIAUX High PI Aux Lvl High PI Auxiliary Feedback Level HIFLO High Flow High Flow The meter has detected a high flow condition HISUC High Suction High Secti...

Page 76: ... Port CN5 B oFC00 Option Card Connection Error at Option Port CN5 C Option compatibility error oFC01 Option Card Fault at Option Port CN5 C Option not properly connected oFC02 Option Card Fault at Option Port CN5 C Same type of option card is currently connected oFC03 to oFC17 Option Card Error Occurred at Option Port CN5 C oFC50 to oFC55 Option Card Error Occurred at Option Port CN5 C oH Heatsink...

Page 77: ...he braking resistor is too low rH Braking Resistor Overheat Braking resistor protection was triggered Fault detection is enabled when L8 01 1 disabled as a default rr Dynamic Braking Transistor The built in dynamic braking transistor failed SC IGBT Short Circuit or Ground Fault SEr Too Many Speed Search Restarts The number of Speed Search restarts exceeded the value set to b3 19 SPL Suction Pressu...

Page 78: ...hed off To remove an alarm trace and remove the cause and reset the drive by pushing the Reset key on the operator or cycle the power supply Refer to the drive User Manual for a complete list of causes and possible solutions HOA Keypad Display Alarm Name ACCUM Accum Level Accumulated Level Error The total volume of water flow measured over time by the flow meter has exceeded the fault level settin...

Page 79: ...back has gone above 21 mA or fallen below 3 mA Freq Ref Pump Min P1 06 Minimum Pump Frequency Reference Drive frequency reference is set lower than P1 06 Minimum Pump Frequency Freq Ref Thrust P4 12 Thrust Frequency Reference The fixed frequency reference is set to a value lower than the P4 12 Thrust Frequency setting Geo Params Chk Q2 05 to Q2 08 Geothermal Mode Parameters The drive is running at...

Page 80: ...aiting for Master NETSCAN Drive is waiting for a message from the master NMS Not Maintaining Setpoint The setpoint cannot be maintained and P1 17 is set to 1 oH Heatsink Overheat The temperature of the heatsink exceeded the overheat pre alarm level set to L8 02 oH2 Drive Overheat Warning Drive Overheat Warning was input to a multi function input terminal S1 through S8 H1 oo B oH3 Motor Overheat Th...

Page 81: ...d with the voltage on the output side of the drive WLL Water Level Loss Water Level Loss WL SP PIAux Lost Switched to Net Analog Water Level Suction Pressure Aux PI Feedback Lost Network Water Level Suction Pressure Aux PI Feedback is now being used because a wire break was detected with the analog signal Water Level Analog Input Wire Break WL Wire Break is effective when Q4 16 is set to 1 Alarm o...

Page 82: ...a stop Auto Tuning faults do not trigger a multi function digital output set for fault or alarm output An Endo error on the digital operator display indicates Auto Tuning has successfully completed with discrepancies in the calculations Restart Auto Tuning after fixing the cause of the Endo error The drive may be used in the application if no cause can be identified despite the existence of an End...

Page 83: ...p Check Displayed when the drive is determining whether the feedback will change abruptly when the drive enters Sleep Mode Drop Level is configured by P2 08 Delta Sleep Feedback Drop Level and P2 09 Feedback Detection Drop Time Freq Reduction Active P3 07 Maximum Frequency temporarily reduced due to Staging LOCK Parameter Locked Displayed after an attempt to change a parameter when A1 01 3 Unlock ...

Page 84: ...t before the staging takes place Start Delay Adjust b1 11 Displayed when the drive start is being delayed by Coast to Stop with Timer Back Spin Timer This time is adjusted by parameter b1 11 Coast to Stop with Timer Time Start Delay Timer Active Displayed when the feedback level has reached the level set in P1 04 Start Level and the Start Delay timer is incrementing Thrust Mode Thrust Active Displ...

Page 85: ...aking approx 40 Continuous regenerative torque approx 20 4 approx 125 with dynamic braking resistor option 2 10 ED 10s Braking Transistor Models 2A0004 to 2A0138 4A0002 to 4A0072 and 5A0003 to 5A0052 have a built in braking transistor V f Characteristics User selected programs and V f preset patterns possible Main Control Functions Momentary Power Loss Ride Thru Speed Search Overtorque Undertorque...

Page 86: ...ngs Specifications may vary with different motors and with changing motor temperature Contact Yaskawa for consultation 2 Disable Stall Prevention during deceleration L3 04 0 when using a regenerative converter a regenerative unit a braking resistor or the Braking Resistor Unit The default setting for the Stall Prevention function will interfere with the braking resistor 3 Instantaneous average dec...

Page 87: ...erature input H3 0o 21 No Name Description b1 02 Run Command Selection 1 0 HOA keypad 1 Digital input terminals 2 MEMOBUS Modbus communications 3 Option PCB 6 AUTOKey Term 7 AUTOKey Serial 8 AUTOKey Option b1 03 Stopping Method Selection 0 Ramp to stop 1 Coast to stop 2 DC Injection Braking to stop 3 Coast with timer b1 11 Run Delay at Stop Back Spin Timer Sets the amount of time that the drive wi...

Page 88: ...eference upper limit as a percentage of the maximum output frequency No Name Description d2 02 Frequency Reference Lower Limit Sets the frequency reference lower limit as a percentage of the maximum output frequency d2 03 Master Speed Reference Lower Limit Sets the lower limit for frequency references from analog inputs as a percentage of the maximum output frequency d3 01 to d3 03 Jump Frequency ...

Page 89: ...ignal Level Selection 0 0 to 10 V 1 10 to 10 V 2 4 to 20 mA 3 0 to 20 mA Note Use Jumper S1 to set input terminal A2 for a current or voltage input signal H3 10 Terminal A2 Function Selection Sets the function of terminal A2 H3 11 Terminal A2 Gain Setting Sets the level of the input value selected in H3 10 when 10 V 20 mA is input at terminal A2 H3 12 Terminal A2 Bias Setting Sets the level of the...

Page 90: ...lock Time Sets the minimum wait time for residual motor voltage decay before the drive output reenergizes after performing Power Loss Ride Thru Increasing the time set to L2 03 may help if overcurrent or overvoltage occur during Speed Search or during DC Injection Braking L2 04 Momentary Power Loss Voltage Recovery Ramp Time Sets the time for the output voltage to return to the preset V f pattern ...

Page 91: ...emperature Setting Enter the ambient temperature This value adjusts the oL2 detection level No Name Description L8 35 Installation Method Selection 0 IP00 Open Chassis enclosure 1 Side by Side mounting 2 IP20 NEMA 1 UL Type 1 enclosure 3 Finless model drive or external heatsink installation Default setting is dependent on parameter o2 04 Drive Model Selection o1 03 Digital Operator Display Selecti...

Page 92: ...n P1 17 If P1 17 is set to 1 Fault and digital out the drive will coast to stop This function is active when the drive is running during AUTO Mode When P1 01 is set to 3 MEMOBUS network the function is active on the lead drive and will stop all drives running on the network when The NMS fault occurs Setting this parameter to 0 0 disables the function P1 16 Not Maintaining Setpoint Time Sets the de...

Page 93: ...ts the increased deceleration rate after Anti No Flow is detected No Name Description P2 25 Anti No Flow Release Level Sets the amount below the setpoint which the feedback must drop to disengage the Anti No Flow and return to normal PI operation P3 00 Number of Lag Pumps Sets the number of lag pumps present P3 01 Add Pump Control Selects the method for adding contactor pumps to the system 0 Outpu...

Page 94: ...or removing contactor pumps 0 Last in first out LIFO 1 First in first out FIFO No Name Description P3 40 Pre Charge Lag Pump Select Selects which of the lag pumps can come on during a pre charge 0 Disabled 2 Pump 2 H2 0o 80 3 Pump 3 H2 0o 81 4 Pump 4 H2 0o 82 5 Pump 5 H2 0o 83 6 Pump 6 H2 0o 84 P3 41 Pre Charge Lag Pump Run Time Sets the length of time that the lag pump specified in P3 40 is energ...

Page 95: ...Pump Active During Run 0 Disabled 1 Active During Run No Name Description P4 31 Lube Pump Digital Output Delay Timer Sets the amount of time to delay the drive output and to energize the digital output H2 oo 8B before the drive is allowed to run Setting this parameter to 0 0 disables the function P4 32 Pre charge Level 2 For normal PI operation during Pre charge 2 if the PI Feedback signal rises a...

Page 96: ...e time set in P9 15 before the lead drive will send a request to be removed from the system via the iQPump MEMOBUS network When P9 12 is set to 2 and the delta feedback feedback minus setpoint has exceeded the level set in P9 14 for the time set in P9 15 this parameter sets the level below which the output frequency must fall before the lead drive will request to be removed from the system via the...

Page 97: ...ription Q4 06 Wake Up Water Level Sets the level above which the water needs to rise for more than the time set in Q4 07 for the drive to wake up after being put to sleep via parameter Q4 04 Minimum Water Level Q4 07 Water Level Control Sleep Wake Up Time Sets the length of time that the water level set in Q4 06 must be met for the drive to wake up after being put to sleep via parameter Q4 04 Mini...

Page 98: ...Voltage Directive To comply with the Low Voltage Directive be sure to meet the following conditions when combining this drive with other devices n Area of Use Do not use drives in areas with pollution higher than degree 2 and overvoltage category 3 in accordance with IEC EN 60664 n Factory Recommended Branch Circuit Protection Yaskawa recommends installing one of the following types of branch circ...

Page 99: ...0044 FWH 250A 250 4A0058 FWH 250A 250 4A0072 FWH 250A 250 4A0088 FWH 250A 250 4A0103 FWH 250A 250 4A0139 FWH 350A 350 4A0165 FWH 400A 400 4A0208 FWH 500A 500 4A0250 FWH 600A 600 4A0296 FWH 700A 700 4A0362 FWH 800A 800 4A0414 FWH 800A 800 4A0515 FWH 1000A 1000 4A0675 FWH 1200A 1200 4A0930 FWH 1200A 1200 4A1200 FWH 1600A 1600 Three Phase 600 V Class 5A0003 1 FWP 50B 50 5A0004 1 FWP 50B 50 5A0006 1 F...

Page 100: ...ing conditions must be met to ensure continued compliance with guidelines Installation Method Verify the following installation conditions to ensure that other devices and machinery used in combination with this drive also comply with EMC guidelines 1 Install an EMC noise filter to the input side specified by Yaskawa for compliance with European standards 2 Place the drive and EMC noise filter in ...

Page 101: ...arthing conductor or a protective earthing conductor with a cross section of at least 10 mm2 Cu or 16 mm2 Al must be used Failure to comply may result in death or serious injury C B A A Braided shield cable B Metal panel C Cable clamp conductive Figure i 35 Ground Area 6 Connect a DC link choke to minimize harmonic distortion i 9 Standards Compliance YASKAWA TOEP YAIP1W 02E YASKAWA AC Drive iQpump...

Page 102: ... panel E Drive F Motor cable braided shield cable max 10 m G Motor H Cable shield ground I Cable clamp J Ground plate scrape off any visible paint K EMC noise filter Figure i 36 EMC Filter and Drive Installation for CE Compliance Three Phase 200 V 400 V Class i 9 Standards Compliance 102 YASKAWA TOEP YAIP1W 02E YASKAWA AC Drive iQpump1000 Installation Start up Guide ...

Page 103: ...al UL Listed closed loop crimp terminals are specifically required when wiring the drive main circuit terminals on models 2A0110 to 2A0415 4A0058 to 4A1200 and 5A0041 to 5A0242 Use only the tools recommended by the terminal manufacturer for crimping Yaskawa recommends crimp terminals made by JST and Tokyo DIP or equivalent for the insulation cap Table i 26 matches the wire gauges and terminal scre...

Page 104: ...D 311 TP 060 100 051 266 2 0 2P 70 10 TD 323 TD 312 TP 080 100 054 036 2A0250 3 0 2P M12 80 L12 YF 1 YET 300 1 TD 323 TD 312 TP 080 100 051 558 4 0 2P 100 L12 TD 324 TD 312 TP 100 100 051 560 250 2P 150 L12 TD 325 TD 313 TP 150 100 051 562 250 R150 12 TP 150 100 051 273 300 2A0312 3 0 2P 3 0 2P M12 80 L12 YF 1 YET 300 1 TD 323 TD 312 TP 080 100 051 558 4 0 2P 4 0 2P 100 L12 TD 324 TD 312 TP 100 10...

Page 105: ...D 952 TP 014 100 051 261 4 R22 6 AD 953 TP 022 100 051 262 4A0058 6 M8 R14 8 YA 5 AD 952 TP 014 100 054 035 4 R22 8 AD 953 TP 022 100 051 263 4A0072 4 M8 R22 8 YA 5 AD 953 TP 022 100 051 263 3 R38 8 AD 954 TP 038 100 051 264 4A0088 3 M8 R38 8 YA 5 AD 954 TP 038 100 051 264 2 1 1 0 R60 8 AD 955 TP 060 100 051 265 4A0103 2 M8 R38 8 YA 5 AD 954 TP 038 100 051 264 1 1 1 0 1 0 R60 8 AD 955 TP 060 100 0...

Page 106: ...51 277 600 4A0362 3 0 2P M12 80 L12 YF 1 YET 300 1 TD 323 TD 312 TP 080 100 051 558 4 0 2P 100 L12 TD 324 TD 312 TP 100 100 051 560 250 2P 150 L12 TD 325 TD 313 TP 150 100 051 562 300 2P 350 2P 180 L12 TD 327 TD 314 TP 200 100 066 688 400 2P 200 L12 100 051 564 500 325 12 TD 328 TD 315 TP 325 100 051 277 600 4A0414 4 0 2P M12 100 L12 YF 1 YET 300 1 TD 324 TD 312 TP 100 100 051 560 250 2P 150 L12 T...

Page 107: ...cause cannot be identified Yaskawa recommends installing one of the following types of branch circuit protection to maintain compliance with UL508C Semiconductor protective type fuses are preferred Alternate branch circuit protection devices are also listed in the tables below Table i 27 Factory Recommended Drive Branch Circuit Protection Normal Duty Drive Model Normal Duty Nominal Output Power HP...

Page 108: ...00A 1600 600 V Class 5A0003 2 3 6 15 6 25 10 FWP 50B 50 5A0004 3 5 1 15 8 15 FWP 50B 50 5A0006 5 8 3 15 12 20 FWP 60B 60 5A0009 7 5 12 20 20 35 FWP 60B 60 5A0011 10 16 30 25 45 FWP 70B 70 5A0017 15 23 40 40 60 FWP 100B 100 5A0022 20 31 60 50 90 FWP 100B 100 5A0027 25 38 75 60 110 FWP 125A 125 5A0032 30 45 75 75 125 FWP 125A 125 5A0041 40 44 75 75 125 FWP 175A 175 5A0052 50 54 100 90 150 FWP 175A 1...

Page 109: ...ply shall be a UL listed Class 2 power supply source or equivalent only Table i 29 Control Circuit Terminal Power Supply Input Output Terminal Signal Power Supply Specifications Digital inputs S1 to S8 SC Use the internal LVLC power supply of the drive Use class 2 for external power supply Analog inputs outputs V A1 A2 A3 AC AM FM Use the internal LVLC power supply of the drive Use class 2 for ext...

Page 110: ... speed including zero speed externally cooled motor The motor overload detection level oL1 is constant over the entire speed range 6 Standard fan cooled motor 50 Hz Selects protection characteristics for a standard self cooled motor with limited cooling capabilities when running below the rated speed The motor overload detection level oL1 is automatically reduced when running below the motor rated...

Page 111: ...i 9 Standards Compliance This Page Intentionally Blank YASKAWA TOEP YAIP1W 02E YASKAWA AC Drive iQpump1000 Installation Start up Guide 111 ...

Page 112: ...ion August 2016 4 All Updated documentation to support drive software version PRG 8554 April 2016 3 All Updated documentation to support drive software version PRG 8553 October 2015 2 All Revision Document title Revision Reviewed and corrected entire documentation Updated documentation to support drive software version PRG 8552 January 2014 1 All Addition Support for models 4A0930 and 4A1200 Secti...

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Page 114: ...and Phone 66 2693 2200 Fax 66 2693 4200 http www yaskawa co th YASKAWA ELECTRIC CHINA CO LTD 22F One Corporate Avenue No 222 Hubin Road Shanghai 200021 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 http www yaskawa com cn YASKAWA ELECTRIC CHINA CO LTD BEIJING OFFICE Room 1011 Tower W3 Oriental Plaza No 1 East Chang An Ave Dong Cheng District Beijing 100738 China Phone 86 10 8518 4086 Fax 86 10 8...

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