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YASKAWA ELECTRIC

TOBP C730600 59B V1000 Option SI-EM3/V Installation Manual

Revision History

Revision dates and manual numbers appear on the bottom of the back cover.

Date of

Publication

Revision

Number

Section

Revised Content

July 2017

<1>

Front cover

Revision: Format

All

Revision: Reviewed and corrected entire documentation.

Chapter 2

Addition: Note in Table 1

Back cover

Revision: Address, format

March 2012

−

First edition

MANUAL NO.
TOBP C730600 59B <1>

Published in Japan July 2017

Date of publication

Revision number

V1000

Summary of Contents for AC Drive V1000 Option SI-EM3/V

Page 1: ...ion Manual Type SI EM3 V To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual 製品を安全にお使いいただくために本書を必ずお読みくださいまた本書をお手元に保管していただくとともに最終的に本製品をご使用になるユーザー様のお手元に確実に届けられるようお取り計らい願います MANUAL NO TOBP C730600 59B ...

Page 2: ... prior written permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Yaskawa assumes no responsibility for errors...

Page 3: ...anual 3 Table of Contents 1 PREFACE AND SAFETY 4 2 OVERVIEW 9 3 RECEIVING 11 4 OPTION COMPONENTS 12 5 INSTALLATION PROCEDURE 17 6 RELATED DRIVE PARAMETERS 30 7 MODBUS TCP IP MESSAGING 34 8 WEB INTERFACE 39 9 TROUBLESHOOTING 42 10 EUROPEAN STANDARDS 47 11 SPECIFICATIONS 49 ...

Page 4: ...gs provided by YASKAWA must be promptly provided to the end user YASKAWA offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the manual NO OTHER WARRANTY EXPRESS OR IMPLIED IS OFFERED YASKAWA assumes no liability for any personal injury property damage losses or claims arising from misapplication of its products u Applicable ...

Page 5: ... questions contact the local Yaskawa sales office or the nearest Yaskawa representative YASKAWA AC Drive V1000 Technical Manual Note Indicates a supplement or precaution that does not cause drive damage Drive YASKAWA AC Drive V1000 Series Modbus TCP IP Option YASKAWA AC Drive V1000 Option SI EM3 V Modbus TCP IP 1012 Indicates a drive feature or function that is only available in drive software ver...

Page 6: ...to indicate safety messages in this manual Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems DANGER Indicates a hazardous situation which if not avoided will cause death or serious injury WARNING Indicates a hazardous situation which if not avoided could cause death or serious injury CAUTION Indicates ...

Page 7: ...sales office and provide the manual number shown on the front cove to order new copies of the manual DANGER Heed the safety messages in this manual Failure to comply will cause death or serious injury The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual WARNING Electrical Shock Hazard Do not attempt to modify or alter ...

Page 8: ...ttre la decharge des condensateurs Pour repondre aux exigences s assurer que le neutre soit relie a la terre pour la serie 400V WARNING Read manual before installing Wait 5 minutes for capacitor discharge after disconnecting power supply To conform to ޓ requirements make sure to ground the supply neutral for 400V class Risk of electric shock Risque de decharge electrique V1000 AVERTISSEMENT Lire l...

Page 9: ...ink to connect industrial devices such as smart motor controllers operator interfaces and variable frequency drives as well as control devices such as programmable controllers and computers to a network The option is a simple networking solution that reduces the cost and time to wire and install factory automation devices while providing interchangeability of like components from multiple vendors ...

Page 10: ...For Yaskawa customers in the North or South America region If your product is not listed in Table 1 refer to the web page below to confirm this manual is correct for your product The web page provides a list of option manuals by product and a direct link to download a PDF Scan QR code Or refer to http www yaskawa com optionlookup Product Series Model s Software Version 1 V1000 CIMR V A 1012 V1000 ...

Page 11: ...listed in the purchase order are the same Refer to Figure 1 on page 12 for details Contact the distributor where the option was purchased or the Yaskawa sales office immediately about any problems with the option u Option Package Contents Table 2 Option Package Contents u Installation Tools Note Tools required to prepare the option cables for wiring are not listed in this manual Description Option...

Page 12: ...re packaged loose inside the option packaging and must be connected during installation 2 Refer to Option LED Display on page 16 for details on the LEDs D Modbus TCP IP PCB K Communication connector CN1 RJ45 E Screw hole attaching option cover L LED LINK ACT 2 F Nameplate M LED 10 100 2 G Functional Earth cable connection FE N Option connector A B C H E D H G I J N F K 00000000000000 SI EN3 V 1XXX...

Page 13: ...ents YASKAWA ELECTRIC TOBP C730600 59B V1000 Option SI EM3 V Installation Manual 13 u Dimensions The installed option adds 27 mm 1 06 in to the total depth of the drive Figure 2 Figure 2 Dimensions 27 mm 1 06 in V1000 ...

Page 14: ...llation Manual u Communication Connector CN1 The communication connector on the option is a modular RJ45 female connector designated CN1 CN1 is the connection point for a customer supplied male Modbus network communication cable Figure 3 Figure 3 Communication connector CN1 RJ45 V1000 ...

Page 15: ...net Modular Connector Customer Supplied Male Ethernet 8 Way Modular Connector Pin Description 1 Pair 2 Transmit data TXD 2 Pair 2 Transmit data TXD 3 Pair 3 Receive data RXD 4 Pair 1 Not used 1 1 Not used for 10 Mbps and 100 Mbps networks 5 Pair 1 Not used 1 6 Pair 3 Receive data RXD 7 Pair 4 Not used 1 8 Pair 4 Not used 1 ...

Page 16: ...tion Operating Status Description Color Status MS OFF Power supply OFF Power is not being supplied to the drive Green ON Option operating The option is operating normally Green Flashing Option initializing The option is configuring an IP address Red ON Fatal error occurred The option has detected a fatal unrecoverable error Red Flashing Non fatal error occurred The option has detected a non fatal ...

Page 17: ...uish when the DC bus voltage is below 50 Vdc WARNING Electrical Shock Hazard Do not remove option board cover while the power is on Failure to comply could result in death or serious injury The diagrams in this section may include option units and drives without covers or safety shields to show details Be sure to reinstall covers or shields before operating any devices The option board should be u...

Page 18: ...use ESD damage to circuitry Never connect or disconnect the motor from the drive while the drive is outputting voltage Improper equipment sequencing could damage the drive Do not connect or operate any equipment with visible damage or missing parts Failure to comply could further damage the equipment Do not use unshielded wire for control wiring Failure to comply may cause electrical interference ...

Page 19: ...tion disconnect all power to the drive The internal capacitor remains charged even after the power supply is turned off The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc To prevent electric shock wait at least five minutes after all indicators are off and measure the DC bus voltage level to confirm safe level 1 Shut off power to the drive wait at least five minutes a...

Page 20: ...ive Refer to Figure 5 for details Refer to Figure 6 for drive models CIMR V BA0006B to BA0018B 2A0008B to 2A0069B and 4A0001B to 4A0038B which require removing the terminal cover prior to removing the bottom cover Figure 5 Figure 5 Remove the Bottom Cover on an IP20 Open Chassis Drive Models CIMR V BA0001B to BA0003B and 2A0001B to 2A0006B Figure 6 Figure 6 Remove the Terminal Cover and Bottom Cov...

Page 21: ... Figure 7 Figure 7 Connect the Ground Wire on an IP20 Open Chassis Drive Table 6 Ground Wire Selection 5 For IP20 Open Chassis models go to Step 9 on page 24 Ground Wire Length mm in Drive Model CIMR V Single Phase 200 V Class Three Phase 200 V Class Three Phase 400 V Class 150 5 9 BA0001 BA0002 BA0003 2A0001 2A0002 2A0004 2A0006 200 7 9 BA0006 BA0010 BA0012 BA0018 2A0010 2A0012 2A0020 4A0001 4A00...

Page 22: ...A0018F 2A0008F to 2A0069F and 4A0001F to 4A0038F which require removing the plastic terminal cover prior to removing the NEMA Type 1 terminal cover Note Installing the option on an IP20 NEMA Type 1 enclosure drive voids NEMA Type 1 protection while maintaining IP20 conformity Figure 8 Figure 8 Remove the NEMA Type 1 Terminal Cover CIMR V BA0001F to BA0003F 2A0001F to 2A0006F Figure 9 Figure 9 Remo...

Page 23: ...t bracket to the drive Reattach the NEMA Type 1 conduit bracket according to Figure 11 and connect the drive side of the ground wire to the drive ground terminal Note The four different ground wires packaged with the option connect the option to different drive models Select the proper ground wire depending on drive size Refer to Table 6 on page 21 for ground wire selection by drive model Figure 1...

Page 24: ...OBP C730600 59B V1000 Option SI EM3 V Installation Manual 9 Reattach the bottom cover Keep the ground wire inside of the bottom cover when reattaching Figure 12 Figure 12 Reattach the Bottom Cover IP20 Open Chassis IP20 NEMA Type 1 Enclosure V1000 ...

Page 25: ...drive models CIMR V BA0006 to BA0018 2A0008 to 2A0020 and 4A0001 to 4A0011 which require routing the ground wire through the provided notch when reinstalling the terminal cover Figure 13 Figure 13 Reattach the Terminal Cover Models CIMR V BA0006 to BA0018 2A0008 to 2A0069 4A0001 to 4A0038 Figure 14 Figure 14 Terminal Cover Ground Wire Notch Models CIMR V BA0006 to BA0018 2A0008 to 2A0020 4A0001 to...

Page 26: ...ough the inside of the drive bottom cover and into the through hole for the ground wire at the front of the option Figure 15 Figure 15 Ground Wire Routing 12 Attach the option to the drive Properly seat the tabs on the left and right sides of the option to the drive case Figure 16 Figure 16 Connect the Option Option Cover V1000 Line up tabs Line up tabs V1000 ...

Page 27: ...14 To connect the option to a network firmly connect RJ45 8 pin Shielded Twisted Pair Cat 5e cable s into the modular connector port Note Do not connect or disconnect the communication cable while the drive is powered up or while the drive is in operation Failure to comply may cause a static discharge which will cause the option card to stop working properly Cycle power on the drive and option car...

Page 28: ... not specifically recommended may cause the option or drive to malfunction The use of CAT5e or equivalent Shielded Twisted Pair STP cable is recommended Connection Diagram Figure 19 Wiring Diagram 1 The ground wire provided in the option shipping package must be connected during installation V1000 M U V W R S T SI EN3 V EtherNet IP Option FE 1 EtherNet IP Master EtherNet IP Cable Motor Power V1000...

Page 29: ...ver into place and tighten the screw on the front Figure 19 Figure 20 Attach the Option Cover Note Take proper precautions when wiring the option so that the front covers will easily fit back onto the drive Make sure no cables are pinched between the front covers and the drive when replacing the covers 16 Set drive parameters in Table 6 for proper option performance Tabs should line up V1000 ...

Page 30: ...en a bUS error is detected during communications with the option 0 Ramp to Stop 1 Coast to Stop 2 Fast Stop Use C1 09 3 Alarm Only 2 4 Alarm Run at d1 04 5 Alarm Ramp to Stop Default 1 Range 0 to 5 3 F6 02 3A3 Comm External Fault EF0 Detect Selects the condition for external fault detection EF0 0 Always detected 1 Detection during run only Default 0 Range 0 1 F6 03 3A4 Comm External Fault EF0 Sele...

Page 31: ... IP Address 4 Sets the static fixed IP address Parameter F7 04 sets the fourth most significant octet Default 20 Min 0 Max 255 F7 05 3E9 5 Subnet Mask 1 Sets the static fixed Subnet Mask Parameter F7 05 sets the most significant octet Default 255 Min 0 Max 255 F7 06 3EA 5 Subnet Mask 2 Sets the static fixed Subnet Mask Parameter F7 06 sets the second most significant octet Default 255 Min 0 Max 25...

Page 32: ...tection in tenths of a second A value of 0 disables the connection time out Example An entered value of 100 represents 10 0 seconds Default 0 0 Min 0 0 Max 30 0 H5 11 43C Communications ENTERFunction Selection Selects whether an Enter command is necessary to change parameter values via MEMOBUS Modbus communications 0 Parameter changes are activated when ENTER command is written 1 Parameter changes...

Page 33: ... subnet currently available U6 84 First octet U6 85 Second octet U6 86 Third octet U6 87 Forth octet 0 to 255 U6 88 to U6 91 Online Gateway Displays gateway currently available U6 88 First octet U6 89 Second octet U6 90 Third octet U6 91 Forth octet 0 to 255 U6 92 Online Speed Displays CN1 Port 1 link speed currently available 10 10 Mbps 100 100 Mbps U6 93 Online Duplex Displays CN1 Port 1 duplex ...

Page 34: ... TCP IP Option Registers All of the command registers monitor registers and parameters documented in the drive Technical Manual are accessible via the option n High Speed Access Drive Modbus TCP IP Option Registers Many of the registers required for control have been specially mapped to provide higher speed access to increase network performance Use these registers for the best response times All ...

Page 35: ...ring Operation Error oPE 9 During Momentary Power Loss A Motor 2 Selected B Reserved C Reserved D Reserved E ComRef Status NetRef Status F ComCtrl Status NetCtrl Status 2001 44 Motor Speed Monitor U1 05 2002 48 Torque Reference Monitor U1 09 2003 F0 PG Count Channel 1 2004 40 Frequency Reference Monitor U1 01 2005 41 Output Frequency Monitor U1 02 2006 26 Output Current 0 01 A units for drives set...

Page 36: ...2 oL4 E Dynamic Braking Transistor Fault rr F Braking Resister Overheat rH 200A C1 Error Signal 2 0 External Fault at input terminal S3 EF3 1 External Fault at input terminal S4 EF4 2 External Fault at input terminal S5 EF5 3 External Fault at input terminal S6 EF6 4 External Fault at input terminal S7 EF7 5 Reserved 6 Reserved 7 Overspeed os 8 Excessive Speed Deviation dEv 9 PG Disconnected PGo A...

Page 37: ...al Fault EF0 7 PID Feedback Loss FbL 8 Undertorque Detection 1 UL3 9 UL4 Undertorque Detection 2 UL4 A High Slip Braking Overload oL7 B Reserved C Reserved D Reserved E Reserved F Hardware Fault includes oF 200C 4E Terminal A1 Input Level Monitor U1 13 200D 49 Digital Input Terminal Status U1 10 200E 50 Terminal A3 Input Level Monitor U1 15 200F F1 PG Count Channel 2 2010 4D Drive Software Number ...

Page 38: ...rive to 1000 Series set parameter H5 11 to 1 n H5 11 and the Enter Commands Table 12 Enter Command Types Register Number Description 0900H Writes data into the EEPROM non volatile memory of the drive and enables the data to RAM at the same time Parameter changes remain even if the power supply is cycled 0910H Writes data in the RAM only Parameter changes are lost when the drive is shut off H5 11 S...

Page 39: ...rd web browser The embedded web pages include Main page Information Drive Status page Status Monitor and Fault History Network Monitor page Network Monitor u Main Page Information The embedded main page shows basic option information such as IP address MAC address and firmware version This page also shows the status of the option and provides links to the other embedded web pages Figure 20 Figure ...

Page 40: ...BP C730600 59B V1000 Option SI EM3 V Installation Manual u Drive Status Page Status Monitor and Fault History The embedded drive status page shows basic I O information and drive state information Figure 21 Figure 22 Drive Status Page View ...

Page 41: ...ontrol Connection Delta Time The time between the last two writes to the Control register MEMOBUS Modbus address 0001H Msg Tx Dropped Cumulative number of messages dropped due to output network buffer being full and unable to hold the new message Msg Rx Dropped Cumulative number of messages dropped due to input network buffer being full and unable to hold the new message Collisions Cumulative numb...

Page 42: ...ower loss interrupt communications Table 14 Fault Displays Causes and Possible Solutions Keypad Display Fault Name bUS Option Communication Error After establishing initial communication the connection was lost Only detected when the run command or frequency reference is assigned to the option b1 01 3 or b1 02 3 Cause Possible Solutions No signal was received from the PLC Check for faulty wiring C...

Page 43: ... Card External Fault The alarm function for an external device has been triggered Cause Possible Solutions An external fault was received from the PLC 1 Remove the cause of the external fault 2 Reset the external fault input from the PLC Problem with the PLC program Check the PLC program Keypad Display Fault Name oFA00 Option Card Fault Option is not properly connected Cause Possible Solutions The...

Page 44: ...cur Keypad Display Fault Name oFA04 Option Card Fault Option flash write mode Cause Possible Solutions The option card connection to port CN5 A is faulty 1 Turn off the power 2 Check if the option is properly plugged into the option port 3 Replace the option if the fault continues to occur Keypad Display Fault Name to oFA30 to oFA43 Option Card Fault Communication ID error Cause Possible Solutions...

Page 45: ...circuitry is damaged Perform a self diagnostics check If the problem continues replace either the control board or the entire drive For instructions on replacing the control board contact Yaskawa or your nearest sales representative Termination resistor of the MEMOBUS Modbus communications is not enabled Set DIP switch S2 to the ON position to enable the termination resistor on a drive located at ...

Page 46: ...ting U6 98 displays the first declared fault since the last power cycle U6 98 is only cleared upon drive power up U6 99 displays the present option status U6 99 is cleared upon a network issued fault reset and upon power up If another fault occurs while the original fault is still active parameter U6 98 retains the original fault value and U6 99 stores the new fault status value ...

Page 47: ... using drives displaying the CE mark in combination with other devices it is ultimately the responsibility of the user to ensure compliance with CE standards Verify that conditions meet European standards after setting up the device u EMC Guidelines Compliance This option is tested according to European standards EN 61800 3 2004 A1 2012 and complies with EMC guidelines The CE marking is declared b...

Page 48: ... Ground Area n Option Installation for CE Compliance Model SI V Figure 25 Figure 26 Option Installation for CE Compliance A Braided shield cable C Cable clamp conductive B Metal panel C B A L1 L2 L3 L1 L2 L3 R S T Drive EMC filter SI V Communication option Master Enclosure panel Three phase power supply Cable clamp V1000 ...

Page 49: ...ysical Layer IP Address Setting Programmable from drive keypad or network Communication Speed Programmable from drive keypad or network 10 100 Mbps auto negotiate Number of Connections Modbus TCP IP 10 Web Page Access 2 Duplex Mode Half forced Auto negotiate Full forced Address Startup Mode Static BOOTP DHCP Ambient Temperature 10 C to 50 C 14 F to 122 F Humidity 95 RH or lower with no condensatio...

Page 50: ...m of the back cover Date of Publication Revision Number Section Revised Content July 2017 1 Front cover Revision Format All Revision Reviewed and corrected entire documentation Chapter 2 Addition Note in Table 1 Back cover Revision Address format March 2012 First edition MANUAL NO TOBP C730600 59B 1 Published in Japan July 2017 Date of publication Revision number V1000 ...

Page 51: ...2 017 0099 Fax 66 2 017 0799 http www yaskawa co th YASKAWA ELECTRIC CHINA CO LTD 22F One Corporate Avenue No 222 Hubin Road Shanghai 200021 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 http www yaskawa com cn YASKAWA ELECTRIC CHINA CO LTD BEIJING OFFICE Room 1011 Tower W3 Oriental Plaza No 1 East Chang An Ave Dong Cheng District Beijing 100738 China Phone 86 10 8518 4086 Fax 86 10 8518 4082 YA...

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